Hauber Elektronik 663-Window User manual

Vibration Control
Type 663-W indow
English
Manual
¨Vibration Acceleration (g, peak)
¨2 Relay-Switching Outputs
(Adjustable)
¨Analogue Current Output: 4...20 mA
¨Frequency Range: 10 Hz...1000 Hz
1 Hz...1000 Hz
* The hardware, the vibration control Type 663-Window, was tested using Exida's FMEDA. The results of the
FMEDAmeet the criteria according to SIL2, SIL3 and PL-d.
** In determining the safety function, using the safety key figures in accordance with the standards mentioned
under item 4 in the safety manual, the relay contacts of the vibration control Type 663-Window were explicitly
evaluated and taken into account. The current output 4...20 mAis not configured in a safety-relevant manner.
*
**
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

Attention!
Before commissioning the product, you must have read and understood
the instruction manual in its entirety!
HAUBER-Elektronik GmbH
Should any question arise, please contact:
Instruction Manual
Vibration Control Type 663-Window
Standard
Zone-1-21
Zone-2-22
Issue: 01/02/2016
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

HAUBER-Elektronik GmbH
3
1 Safety Information .................................................................................4
2 Instruction Manual Scope ......................................................................5
3 Vibration Control Type 663-Window......................................................5
4 Intended Use .........................................................................................5
5 Safety Level...........................................................................................5
6 Documents and Certificates ..................................................................5
7 Responsibility for Safe Operation / Disclaimer ......................................6
8 Fields of Application ..............................................................................6
9 Scope of Delivery ..................................................................................6
10 Electrical Data .....................................................................................7
11 Mechanical Data..................................................................................9
12 Connections.......................................................................................10
13 Functional Description .......................................................................11
14 Limit Value Adjustment......................................................................12
15 Self-Test ............................................................................................12
16 Mounting and Dismounting................................................................13
16.1 Fastening on the Mounting Surface.............................................13
16.2 Zone-2-22—Fastening Safety Clip / Protective Cover.................14
16.3 Anti-tamper protection .................................................................15
17 Installation and Commissioning.........................................................15
18 Maintenance and Repairs..................................................................16
19 Grounding Concepts to Avoid Ground Loops ....................................17
20 Order code.........................................................................................18
Contents
Standard, Zone-1-21, Zone-2-22
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

HAUBER-Elektronik GmbH
1 Safety Information
General Information
The safety instructions serve to protect persons and objects from damage and danger that may
arise from misuse, incorrect operation, or other incorrect handling of devices, especially in
potentially explosive atmospheres. Therefore, read the instruction manual carefully, before
working with or commissioning the product. Ensure that the instruction manual is accessible to
the operating personnel at all times.
Before commissioning or otherwise working with the product please check wether all the
documents are available in their entirety. If some documents are missing or if further copies are
required, they can be obtained in different languages.
This is a state-of-the-art product. Nevertheless there are a number of residual risks. This means
that incorrect handling, misuse, or operation and maintenance by insufficiently trained personnel
may cause hazards in the product which may themselves lead to bodily, machine, or system
hazards. Everyone at the operating company, who is concerned with installing, operating, or
maintaining the product, has to have read and understood the instruction manual.
Only instructed, sufficiently trained and authorised personnel are allowed to mount, dismount,
install, or repair this product.
This symbol indicates an explosion hazard.
Symbols Used
This symbol indicates an electrical hazard.
This symbol indicates (non-safety relevant) information.
4
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

HAUBER-Elektronik GmbH
5
2 Instruction Manual Scope
The present instruction manual of Vibration Control Type 663-Window is applicable for the
models: Standard, Zone-1-21 and Zone-2-22.
The functionality of these models is identical. In addition, they have certifications and labellings
allowing their operation in potentially explosive atmospheres. (see Sect. 7, Operation Areas).
3 Vibration Control Type 663-Window
5 Safety Level
The hardware, vibration control Type 663-Window, was tested using Exida's FMEDA. The results
of the FMEDA meet the criteria according to SIL2, SIL3 and PL-d.
For more information, refer to the safety manual.
4 Intended Use
The Type 663-Window serves as protection for machines and mechanical equipment against
undue mechanical vibrations. It exclusively serves for measurement of mechanical vibrations.
Main areas of application: Conveyor and sieving equipment, drying and cooling systems and
similar oscillating mechanical plants and equipment.
Please see for the following documents and certificates for Type 663-
Window:
?EC Declaration of Conformity
?Safety manual SIL2
?Safety manual SIL3
?Declaration of conformity ATEX zones 2 und 22, no.: LU 15 ATEX 0131X
?EC-type examination certificate ATEX zones 1 und 21, no.: SNCH 09 ATEX 4380
6 Documents and Certificates
The Vibration Control Type 663-Window ist applied for measurement and control of machines
vibration-acceleration. It has the following features:
• Two limit values and related delays are seperately adjustable.
• Both relay-switching outputs indicate an exceeding of resp. a fall below the adjusted
windowrange. This can be used to genarate an alarm.
• Measured variable: Vibration acceleration, g (peak).
• Analoge current output: Interference free direct current signal of 4...20 mA, proportionally to the
measuring range of the Control.
• A cable break at the Control cable is detectable by a succeeding evaluation device:
Value of the direct current signal < 3,5 mA.
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

Variant Delivery Contents
Available Supplies:
• Allocable Mating Connector, for Assembly, M12, 8-Pin
• Connection Cable, M12 Socket, 8-Pin, 0.25 mm2,
L= 2 m, 5 m or 10 m
• EMC Adapter
• Vibration Control Type 663-Window
• Allen Screw, M8 x 20 mm
• Spring Washer, M8
• Instruction Manual
Standard
• Vibration Control Type 663-Window
• Protective Cover for M12 Connector
• Safety Clip
• Allen Screw, M8 x 20 mm
• Spring Washer, M8
• Instruction Manual
• Vibration Control Type 663-Window
Integrated Cable, L= 2, 5, 10, 25 m or on request
• Allen Screw, M8 x 20 mm
• Spring Washer, M8
• Instruction Manual
Zone-2-22
Zone-1-21
9 Scope of Delivery
8 Fields of Application
6
HAUBER-Elektronik GmbH
The correct layout of the electrical connections with regard to explosion protection directions and
correct commissioning is the sole responsibility of the system owner.
If the owner commissions a subcontractor to build the system, the system cannot be
commissioned unless the subcontractor has submitted an installation certificate as prove of the
correct nature of the installation, in accordance with applicable regulations.
The owner must inform the relevant authorities about initial commissioning of explosion-protected
systems or system parts as well as about re-commissioning following major modifications or
maintenance work
7 Responsibility for Safe Operation / Disclaimer
Model Application Fields Labelling
II 2 G Ex d IIC T4 Gb
II 2 D Ex tb IIIC T120 °C Db
II 3 G Ex d nA IIC T4 Gc
II 3 D Ex tc IIIC T120 °C Dc
Non-explosive
atmospheres
Standard
Potentially explosive
atmospheres, zones 1
and 21
Potentially explosive
atmospheres, zones 2
and 22
Zone-1-21
Zone-2-22
*
*
*
* The hardware, i.e., vibration control Type 663-Window, was tested using Exida's FMEDA. The
results of the FMEDAmeet the criteria according to SIL2, SIL3 and PL-d
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

HAUBER-Elektronik GmbH
7
10 Electrical Data
Only unscrew the housing cover if Type 663-Window is disconnected from the mains or if
the atmosphere is non-explosive Otherwise, there is an explosion hazard from sparking
when operating ATEX-certified Type 663-Window in potentially explosive atmospheres!
10 Hz...1000 Hz
1 Hz ...1000 Hz
Prior to commissioning protect the mains using a microfuse
time lag 160 mA, breaking capacity C)!
Type 663-Window, (medium
Measuring Range: 0...4 g (peak)
0...6 g (peak)
0...6,4 g (peak)
0...12 g (peak)
Measuring accuracy: ±5%
Transverse sensitivity: < 5 %
Frequency range: (standard)
(optionally)
Output signals: 1 x 4...20 mA
2 x relay contact
Relay switching load: 1A / 30V DC
Voltage supply: 24V DC ±10%
Power input (max.): 80 mA
Ambient temperature: -30°C...+60°C
Operating temperature range: -30°C...+85°C (meas. head temp. at fastening)
Burden/load (max.): 500 Ù
The burden comprises the resistance of the evaluation
unit, the specific line resistance, and the transition
resistances.
Fusing: Microfuse
(medium time lag, 160 mA, breaking capacity C)
Automatically: As soon as the vibration values fall below the limit
values, the relays automatically re-energise
•
Each Type 663-Window
has one of the listed
measuring ranges.
•
Further measuring
ranges on request.
•
Please indicate the
measuring range in
your order.
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

HAUBER-Elektronik GmbH
Frequency Response 10 Hz...1000 Hz
-40
-35
-30
-25
-20
-15
-10
-5
0
5
1 10 100 1000 10000 Hz
dB
Frequency Response 1 Hz...1000 Hz
-40
-35
-30
-25
-20
-15
-10
-5
0
5
0,1 1,0 10,0 100,0 1000,0 10000,0 Hz
dB
8
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

Housing material: V2A stainless steel; material no.: 1.4305
M12 connector material: CuZn (brass), nickel plated
Cable gland: V2A stainless steel
Fastening: Allen screw, M8 x 20 mm,
Thread pitch: 1.25 mm
Weight: approx. 500 g
IP code: IP 67
Mounting: Ground housing using M8
fastening (see Sect.16).
HAUBER-Elektronik GmbH
9
11 Mechanical Data
Housing Dimensions and Direction of Measurement
Standard, Zone-2-22 Zone-1-21
Note: Direction of measurement = direction of fastening
30
M12
Connector
Connection Cable
Direction of
Measurement
Cable Gland
Direction of
Measurement
Measures in mm.
Housing Dimensions and Direction of
Measurement: Standard, Zone-2-22
Housing Dimensions and Direction of
Measurement: Zone-1-21
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn

HAUBER-Elektronik GmbH
10
Connection Plan for All 3 Models
12 Connections
Note: The connection plan shows the alarm condition and/or the currentless condition! Relay 1
and 2 are dropped out (see p. 11 for more information on operating conditions).
Connection Cable Socket
(Supplies)
M12 Connector
2
3
4
78
5
6
1
M12 Connector, 8-pin.
See connection plan for pin allocation.
Connection cable socket M12, 8-pin,
0.25 mm². See connection plan for pin allocation.
Standard, Zone-2-22 Zone-1-21
Connection Cable
PUR sheathed cable, Ø: approx. 6.5 mm,
8 -pin 0.25 mm².
See connection plan for pin allocation.
Evaluation
Unit
Type 663-
Window
Pin 1: white
Pin 2: brown
Pin 3: green
Pin 4: yellow
Pin 5: grey
Self-Check
switch
Relay 2
Relay 1
Evaluation of the 4...20 mA
current signal using an ammeter
or PLC
Pin 6: pink
Pin 7: blue
Pin 8: red
1
2
3
4
5
6
7
8
WH
BN
GN
YE
GY
PK
BU
RD
汉矢德传感器（上海）有限公司 T：150 210 98804 www.hauber-elektronik.cn