HAUL MASTER 99721 Installation manual

RECEIVER MOUNTED
MOTORCYCLE CARRIER
99721
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual revised 08l

SKU 99721 For technical questions, please call 1-800-444-3353. Page 2
SAVE THIS MANUAL
Keep this manual for the safety warn-
ings and precautions, assembly, operat-
ing, inspection, maintenance and cleaning
procedures. Write the product’s serial
number in the back of the manual near the
assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and
dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling,
and all other information provid-
ed with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
General Safety Warnings
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and
instructions may result in serious
injury.
Save all warnings and
instructions for future reference.
Work area safety1.
Keep work area clean and well lit.a.
Cluttered or dark areas invite acci-
dents.
Keep children and bystandersb.
away during use. Distractions can
cause you to lose control.
Personal safety2.
Stay alert, watch what you area.
doing and use common sense
during use. Do not use while you
are tired or under the inuence of
drugs, alcohol or medication. A
moment of inattention during use may
result in serious personal injury.
Use personal protective equip-b.
ment. Always wear eye protection.
Safety equipment such as dust mask,
non-skid safety shoes, or hearing
protection used for appropriate condi-
tions will reduce personal injuries.
Do not overreach. Keep properc.footing and balance at all times.

SKU 99721 For technical questions, please call 1-800-444-3353. Page 3
This enables better control of the
product in unexpected situations.
Dress properly. Do not wear loosed.
clothing or jewelry. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,
jewelry or long hair can be caught in
moving parts.
Only use safety equipment thate.
has been approved by an appropri-
ate standards agency. Unapproved
safety equipment may not provide
adequate protection. Eye protection
must be ANSI-approved.
Carrier use and care3.
Store the Carrier out of the reacha.
of children and do not allow per-
sons unfamiliar with the it or these
instructions to operate. Equipment
is dangerous in the hands of un-
trained users.
Maintain the Carrier. Check forb.
misalignment or binding parts,
breakage of parts and any other
condition that may affect opera-
tion. If damaged, have the product
repaired before use. Many ac-
cidents are caused by poorly main-
tained products.
Use the Carrier in accordance withc.these instructions, taking into ac-
count the working conditions and
the work to be performed. Use of
this equipment for operations differ-
ent from those intended could result
in a hazardous situation.
Motorcycle Carrier Safety
Warnings
Secure motorcycle frame and wheels1. securely using ratcheting tie downs
(not included) and included pins.
Push, do not drive, the motorcycle2. onto the Carrier.
Obey all DOT regulations pertaining3. to mounting the Carrier onto a ve-
hicle.
Only use this product with a vehicle4. that has a 2” square receiver hitch,
rated to at least Class III, and can
bear the additional weight of both the
Carrier and motorcycle.
Do not sit on motorcycle while load-5. ing, unloading, or while supported on
carrier.
Do not exceed maximum load for this6. product (400 lb.). Loading a heavier
object on this product can result in
dangerous conditions to both the
operator and the item loaded.
Maintain labels and nameplates on7. the tool. These carry important safety
information. If unreadable or miss-
ing, contact Harbor Freight Tools for a
replacement.
Keep bystanders out of the area dur-8. ing assembly, loading and unloading.
The warnings, precautions, and in-9. structions discussed in this instruction
manual cannot cover all possible con-
ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
SAVE THESE
INSTRUCTIONS.

SKU 99721 For technical questions, please call 1-800-444-3353. Page 4
SPECIFICATIONS
Weight Capacity 400 Pounds
Motorcycle Platform Size 78-3/4” L X 8-5/8” W
Receiver Size 2”
UNPACKING
When unpacking, make sure that
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at number shown on cover of
this manual as soon as possible.
ASSEMBLY
Read ENTIRE IMPORTANT
SAFETY INFORMATION
section at beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
1
23
22
21
1. Attach the two Wheel Clamps (23) to
the Platform (1), using two Bolts (21)
and Lock Nuts (22) each Clamp.
3
13,14
15
7
5
12
17 4
11
20
18,19
2. Remove all Bolts (11,12,20), Washers
(14,18), Nuts (13,15,19), Pins (5,7)
and Brackets (4,17) from Tube (3), as
shown above.
Insert Tube into Platform (1) and3. secure with two Bolts (12), Washers
(14), and Nuts (13).
Attach Tie Down Brackets (4) to Tube4. with Bolt (11) and Nut (15).
Insert Tube into Class III (or better) 2”5. receiver of a vehicle and lock in place
with Hitch Pin (5). Insert R-Pin (7)
through hole in Hitch Pin to hold it in
place.
Attach Stabilizers (17) to Tube using6. Bolt (20), Washer (18), and Nut (19).
Tighten Stabilizers in place to reduce
vibration of the Carrier.

SKU 99721 For technical questions, please call 1-800-444-3353. Page 5
OPERATION
Read ENTIRE IMPORTANT
SAFETY INFORMATION
section at beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
Loading
Remove LEFT Wheel Lock Pin (8),1. Adjustment Pin (16), and their R-pins
(6).
Move Adjustment Pin (16) so that2. motorcycle’s weight will be centered
on Platform. Some larger wheels will
require Adjustment Pin to be left off
entirely. If used, secure Adjustment
Pin in place with a R-pin (6).
Remove Wingnut (10), Press Plate3. (9) and Ramp (2).
Hook Ramp (2) to lip on RIGHT side4. of platform. The Ramp must be se-
cured to Platform.
5. Put motorcycle in neutral and, with
an assistant, push it up Ramp. Stop
when front wheel reaches center of
Platform (1) and have assistant sup-
port motorcycle.
Remove right Wheel Lock Pin (8),6. and its R-pin (6).
Push motorcycle completely onto7. carrier. Install both Wheel Lock Pins
through motorcycle wheels and se-
cure with R-pins (6).
Note: If a wheel cannot be secured with
Wheel Lock Pins, use a properly-rat-
ed ratchet tie downs to rmly secure
it to its end of platform.
Put motorcycle in gear.8.
abd
c
9. Tie down motorcycle, as shown
above (view from outboard side):
Connect a ratcheting tie down froma. bracket on end of Tube (3), over
front frame of motorcycle and to
Platform (1) on the inboard side.
Connect a second ratcheting tieb. down from bracket on end of Tube
(3), over rear frame of motorcycle
and to Platform (1) on the inboard
side.
Connect a third ratcheting tie downc. from Tie Down Bracket (4), over front
frame of motorcycle and to Platform
(1) on the outboard side.
Connect a fourth ratcheting tie downd. from Tie Down Bracket (4), over rear
frame of motorcycle and to Platform
(1) on the outboard side.
Use ratcheting tie downs to compress10. motorcycle’s suspension evenly until

SKU 99721 For technical questions, please call 1-800-444-3353. Page 6
there is no possibility of motorcycle
coming loose.
Turn knob on each Wheel Clamp (23)11. to secure motorcycle’s front wheel.
Return Ramp (2) to mounted position12. and secure with Wingnut (10) and
Press Plate (9).
Attach any needed markers and/or13. lights to carrier and motorcycle as
required by vehicle codes.
Unloading
Remove Wingnut (10), Press Plate1. (9) and Ramp (2).
Hook Ramp (2) to lip on LEFT side of2. platform. The Ramp must be secured
to Platform.
Release motorcycle’s front wheel3. from Wheel Clamps (23).
CAUTION! TO PREVENT INJURY:
Keep away from motorcycle parts
that may suddenly move as ten-
sion is released.
Have an assistant support motorcycle4. while carefully releasing tension on
all tie downs.
Remove both Wheel Lock Pins (8)5. and their R-pins (6).
6. Set motorcycle into Neutral gear.
With assistance, push motorcycle off
Ramp until rear wheel is halfway
across Platform (1). Have assistant
support motorcycle.
Replace front Wheel Lock Pin (8) and7. its R-pin (6).
Push motorcycle down Ramp and off8. Carrier.
Replace all Pins to their positions for9. storage.
Return Ramp (2) to mounted position10. and secure with Wingnut (10) and
Press Plate (9).

SKU 99721 For technical questions, please call 1-800-444-3353. Page 7
MAINTENANCE AND
SERVICING
Procedures not specically
explained in this manual
must be performed only by a
qualied technician.
TO PREVENT
SERIOUS INJURY
FROM PRODUCT FAILURE:
Do not use damaged
equipment.
Cleaning, Maintenance, and
Lubrication
BEFORE EACH USE,1. inspect the
general condition of the Carrier.
Check for loose screws, misalignment
or binding of moving parts, cracked or
broken parts and any other condition
that may affect its safe operation.
AFTER USE,2. clean surfaces with
clean cloth.
PLEASE READ THE FOLLOWING
CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR
HAS PROVIDED THE PARTS LIST AND
ASSEMBLY DIAGRAM IN THIS MANUALAS
A REFERENCE TOOL ONLY. NEITHER THE
MANUFACTURER OR DISTRIBUTOR MAKES
ANY REPRESENTATION OR WARRANTY OF
ANY KIND TO THE BUYER THAT HE OR SHE
IS QUALIFIED TO MAKE ANY REPAIRS TO THE
PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT.
IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT
ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED
AND LICENSED TECHNICIANS, AND NOT BY
THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER
REPAIRS TO THE ORIGINAL PRODUCT OR
REPLACEMENT PARTS THERETO, OR ARISING
OUT OF HIS OR HER INSTALLATION OF
REPLACEMENT PARTS THERETO.
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every
effort to assure that its products meet high
quality and durability standards, and warrants
to the original purchaser that this product is
free from defects in materials and workman-
ship for the period of 90 days from the date
of purchase. This warranty does not apply
to damage due directly or indirectly, to mis-
use, abuse, negligence or accidents, repairs
or alterations outside our facilities, criminal
activity, improper installation, normal wear and
tear, or to lack of maintenance. We shall in no
event be liable for death, injuries to persons or
property, or for incidental, contingent, special
or consequential damages arising from the
use of our product. Some states do not al-
low the exclusion or limitation of incidental or
consequential damages, so the above limita-
tion of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IM-
PLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the
product or part must be returned to us with
transportation charges prepaid. Proof of pur-
chase date and an explanation of the com-
plaint must accompany the merchandise. If
our inspection veries the defect, we will either
repair or replace the product at our election or
we may elect to refund the purchase price if
we cannot readily and quickly provide you with
a replacement. We will return repaired prod-
ucts at our expense, but if we determine there
is no defect, or that the defect resulted from
causes not within the scope of our warranty,
then you must bear the cost of returning the
product.
This warranty gives you specic legal
rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 •
Camarillo, CA 93011 • [phone]

SKU 99721 For technical questions, please call 1-800-444-3353. Page 8
PARTS LIST
Part Description Qty
1 Platform 1
2 Ramp 1
3 2" Tube w/ Bracket 1
4 Tie Down Bracket 2
5 Hitch Pin 5/8" 1
6 R-Pin 3 3
7 R-Pin 4 1
8 Wheel Lock Pin 2
9 Press Plate 1
10 Wing Nut 1
11 Bolt M8*65 1
12 Bolt M10*70 2
PARTS LIST
Part Description Qty
13 Nut M10 2
14 Spring Washer 10 2
15 Nut M8 1
16 Adjustment Pin 1
17 Stabilizer 2
18 Spring Washer 12 1
19 Nut M12 1
20 Bolt M12*110 1
21 Bolt M6*70 4
22 Lock Nut M6 4
23 Wheel Clamp 2
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
1
23
22
21
8
16
2
9
3
13,14
15
7
5
12
17
4
6
11
20
8
18,19
10