Haulotte Group HA120PX User manual

Operator's manual
E
NGINE
-
POWERED
ARTICULATED
LIFTS
, 12 - 26
M
24203 3237 0 E 06 10 EN
Operator's manual
Engine-powered articulated lifts, 12 - 26 m
HA120PX - HA16X - HA16SPX
(HA46SJRT) - HA16PX (HA46JRT) -
HA18SPX (HA51SJRT) - HA18PX
(HA51JRT) - HA20PX (HA61JRT) -
HA260PX (HA80JRT)
EN

3
CONTENTS
Operator's manual
CONTENTS
1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . .
7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . .
7
3 - Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . .
9
1.1 - Operator's manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 - Label colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 - Pre-operation instructions. . . . . . . . . . . . . . . .
11
2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Operation instructions . . . . . . . . . . . . . . . . . . .
12
3.1 - Prohibitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 - Potential risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 13
3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.4 - Risk of uncontrolled movement and overturning . . . . . . . . . . . . 14
3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
B
INTERVENOR'S RESPONSIBILITY
1 - Owner's (or hirer's) responsibility . . . . . . . . .
19
2 - Employer's responsibility . . . . . . . . . . . . . . . .
19
3 - Trainer's responsibility . . . . . . . . . . . . . . . . . .
19
4 - Operator's responsibility . . . . . . . . . . . . . . . . .
19
5 - Inspection and maintenance . . . . . . . . . . . . . .
20
C
MACHINE LAYOUT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
2 - Main components . . . . . . . . . . . . . . . . . . . . . . .
22
3 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . .
28
3.1 - Turntable rotation pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2 - Sliding (or swinging) intermediate guardrail. . . . . . . . . . . . . . . . . . . . . . . 30
3.3 - Anchorage pointPlease see machine configuration . . . . . . . . . . . . . . . 31
4 - Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.1 - Red labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1.3 - Yellow labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4
Operator's manual
4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1.6 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2 - Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5 - Control boxes . . . . . . . . . . . . . . . . . . . . . . . . . .
64
5.1 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.2 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
D
OPERATING PRINCIPLE
1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . .
79
2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2.2 - Drive speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2.3 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2.4 - Length and angle sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.5 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.6 - Detection of internal fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.7 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.8 - Load limiting in the platform (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.9 - Chassis tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2.10 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
E
DRIVING
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . .
83
2 - Checks before use . . . . . . . . . . . . . . . . . . . . . .
83
2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2.2.2 - Ground control box controls (emergency station) . . . . . . . . . . . 86
2.2.3 - Platform control box controls (driving station) . . . . . . . . . . . . . . 87
2.3 - Periodical checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.5 - Inspection / Testing requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3 - Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.1.1 - Emergency stop button operation . . . . . . . . . . . . . . . . . . . . . . . 89
3.1.2 - Tilt sensor switch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.1.3 - Visual and sound alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.2 - Operation from ground position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.2.4.1 - Petrol/Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
0.0.0.0.1 - Petrol/gas changeover95
0.0.0.0.2 - Gas/petrol changeover95
3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5
CONTENTS
Operator's manual
3.3.1.1 - Start-up in gas version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.3.1.2 - Start up in petrol version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
F
SPECIAL PROCEDURE
1 - Emergency lowering . . . . . . . . . . . . . . . . . . .
103
1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
1.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
2 - Lowering for repairs. . . . . . . . . . . . . . . . . . . .
103
2.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
2.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3 - Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
3.1 - Disconnecting the drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
3.2 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
3.3 - Reconnecting the unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4 - Loading and unloading . . . . . . . . . . . . . . . . .
107
4.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.2 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
4.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5 - Detection of internal fault . . . . . . . . . . . . . . .
111
5.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6 - Gas bottle installation . . . . . . . . . . . . . . . . . .
112
7 - Gas bottle connection . . . . . . . . . . . . . . . . . .
113
8 - Gas bottle removal . . . . . . . . . . . . . . . . . . . . .
114
9 - On-board generatorOption . . . . . . . . . . . . . .
114
9.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
G
TECHNICAL CHARACTERISTICS
1 - Main characteristics . . . . . . . . . . . . . . . . . . . .
115
2 - Overall dimensions . . . . . . . . . . . . . . . . . . . .
126
3 - Working area. . . . . . . . . . . . . . . . . . . . . . . . . .
131
3.1 - Machine HA120PX (N/A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
3.2 - Machine HA16X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
3.3 - Machine HA16PX (HA46JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
3.4 - Machine HA18PX (HA51JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
3.5 - Machine HA16SPX (HA46SJRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
3.6 - Machine HA18SPX (HA51SJRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
3.7 - Machine HA20PX (HA61JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
3.8 - Machine HA260PX (HA80JRT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

6
Operator's manual
4 - AS - CE standard specificities. . . . . . . . . . .
139
4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.2 - Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.3 - Stability test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5 - Declaration of conformity . . . . . . . . . . . . . . .
145
H
INTERVENTION REGISTER
1 - Intervention register. . . . . . . . . . . . . . . . . . . .
147

724203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
You have just purchased a HAULOTTE® product
and we would like to thank you for your trust and
support.
1 - Operator's manual
As stated on the delivery slip, this manual is one of the documents in the on-board document holder
provided upon delivery of your HAULOTTE® machine.
The operator manual is a translation of the original instructions.
Safe operation of this product can only be assured if you follow the operating instructions contained in
this manual.
We would like to draw your attention to 2 important points :
• Compliance with safety instruction (machine, use, environment)
• Use of the equipment within the performance limits.
2 - After Sales Service
Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure optimal use of your HAULOTTE product..
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• Please refer to this manual and the Haulotte Essential catalogue when ordering either consumables
or spare parts to ensure that you only use genuine parts guaranteeing interchangeability and perfect
operation.
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)

8 24203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
3 - Conformity
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.
HAULOTTE advises you that any modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for the technical specifications contained in this manual.
HAULOTTE® reserves the right to alter technical specifications and to make product improvements
without prior notice without necessarily altering this manual..
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with this option, replacing a safety component associated to this option
does not require any particular precautions other than those associated with the installation itself (static
test).
Otherwise, it is essential to follow the manufacturer's recommendations below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's plate.
• Have stability tests carried out by a certified agency.
• Ensure label compliance.

A
B
C
D
E
F
G
H
I
924203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
Safety precautions
1 - Recommendations
1.1 - OPERATOR'S MANUAL
This operators manual is specific to the HAULOTTE® products listed on the cover page of this
manual..
1.2 - SYMBOLS USED
Symbols are used to alert the operator to safety precautions or to highlight practical
information.
Symbol meanings
The operator manual does not replace the basic training required for all worksite equipment operators.
HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered by
the manual.
This manual must be kept on the machine in its storage box. The manual must be available to all operators
and must be kept in good condition. Additional copies can be ordered from HAULOTTE Services®.
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk, but a reminder of the need for common
sense, good practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
N.B. : Additional technical information

10 24203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
1.3 - LABEL COLOURS
The potential dangers and any specific regulations are indicated around the product by labels
and identification plates.
Familiarize yourself with the labels and their respective color codes.
Label color code-CE - AS
Label color code-ANSI - CSA
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury
Other Additional technical information
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury
Other Additional technical information
Green CSA maintenance operation or information

A
B
C
D
E
F
G
H
I
1124203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
2 - Pre-operation instructions
2.1 - GENERAL INSTRUCTIONS
• On soft, unstable or cluttered ground.
• With wind blowing faster than the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1- Main characteristics). Consult the Beaufort scale
( Section A 3.2.4- Risk of uncontrolled movement and overturning).
• Close to power lines. Respect the safety distance ( Section A 3.2.3- Risk of electrocution).
• At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) .
Consult HAULOTTE® if it is necessary to work outside this range.
• In an explosive atmosphere.
• During storms (risk of lightning).
• In the presence of strong electromagnetic fields (radar ...).
2.2 - SPECIFIC INSTRUCTIONS
• If the load in the platform exceeds the maximum load authorized. Check the maximum value in the
technical characteristics ( Section G 1- Main characteristics).
• If the ground slope is greater than the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1- Main characteristics).
• In a non-ventilated area asthe exhaust gases are toxic.
• At night unless the machine is equipped with the optional light.
• If the number of persons exceeds the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1- Main characteristics).
• If the side force is greater than the permissible force. Check the maximum value in the technical
characteristics ( Section G 1- Main characteristics).
• The employer is obliged to issue a driving permit to the operator.
• The employer is obliged to inform the operator of the local regulations.
Do not operate the product in the following situations :
Do not operate the product in the following situations :

12 24203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
3 - Operation instructions
3.1 - PROHIBITIONS
• The LPG bottle must be firmly attached and in the correct position.
It is preferable to operate the machine on flat, developed ground (tarmac, concrete, etc.).
• Never use a faulty machine (hydraulic leaks, worn tyres, malfunction).
• Never operate the machine controls suddenly.
• Never place the machine against a structure to hold that structure in place.
• Never use the machine to tow other machines or drag materials.
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not make contact with a fixed or mobile obstacle. The contact can cause premature deterioration of
the structure and lead to the rupture of certain safety elements.
• Do not climb onto the covers.
• Never use the machine alone. It must be used by 2 operators.
• Never use the machine when the platform is cluttered.
• Never increase the surface area of the platform by using floor extensions or accessories not authorized
by HAULOTTE®.
• Never leave the hydraulic cylinders entirely extended or retracted before switching off the machine, or
during an extended stop period.
• Never use the machine with material or objects hanging from the guardrail or the boom.
• Never use the machine with elements that can increase the wind force (panels).
• Never increase the working height by using attachments (ladder).
• Never use the guardrail as a means of access for climbing in or out of the platform. The basket can be
easily accessed in its low position. For equipped machines : Steps have been provided for this purpose
where required.
• Never climb on the guardrail.
• Never use the machine without fully lowering the sliding midrail or without closing the platform entry
gate.
• Never use the machine as a crane, goods lift or elevator.
• Never use the machine for any other purpose than to transport people, their tools and material to the
desired place.
• Never drive fast in narrow or badly cleared areas. Keep speed under control in bends.
• Never tow the machine over extended distances (it must be transported on a trailer). In case of a machine
failure, it is possible to tow it to load it onto a trailer ( Section F 3 Towing).

A
B
C
D
E
F
G
H
I
1324203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
• Check the bottle and its connections periodically (every 250 h) to detect any leaks. Never use
matches. Always use a specially-designed leak detector product.
• The exterior of the LPG bottle must always be kept rust-free by regularly applying a specific paint.
3.2 - POTENTIAL RISKS
3.2.1 - Risk of command system disturbance
Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields.
3.2.2 - Risk of falling
When in the machine platform, respect the following instructions :
• Carry individual protection equipment adapted to the work conditions and local
rules.
• Avoid hitting fixed or mobile obstacles (other machines).
• Ensure that the adjustable midrail is closed (low position and against the guardrails).
• Ensure that the gate is closed and locked (For equipped machines).
• Check that the swing gates are locked (For STAR 6 P only).
• Hold on securely to the guardrails during elevation and driving.
• Do not sit, stand, or climb on the guard rails of the platform.
• Always keep the feet firmly on the floor of the platform.
• Remove any trace of oil or grease from the steps, floor, handrail and the guardrails.
• Keep the floor of the platform free of debris.
• Do not leave the platform until it is fully in its stowed position.
• Do not climb on to the platform if the machine is not in the stowed position.
To climb up or climb down from the platform :
• The machine must be completely stowed.
• Face the machine to access the entry opening to the
platform
• Keep 3 support points between the steps and the guardrail

14 24203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
3.2.3 - Risk of electrocution
The machine is not electrically insulated and does not offer any protection.
The risks of electrocution are high in the following situations :
• Close to live power lines, consider the movement of the machine and the swaying
of the electric power lines.
• In the event that you were to make accidental contact with a high voltage line, wait for the power to
the line to be switched off before operating the machine.
• During storms.
Never use the machine as a welding earth.
Maintain a minimum safe distance with regard to power lines and electrical devices.
Respect the local rules and the minimum safety distance.
Minimum safety distance
N.B.-:-THIS TABLE IS APPLICABLE, EXCEPT WHEN THE LOCAL REGULATIONS ARE MORE STRICT.
3.2.4 - Risk of uncontrolled movement and overturning
When in the machine platform, respect the following instructions :
• Before engaging the machine on any indoor or outdoor surface (premises, bridge,
truck, etc.), check that the surface is capable of supporting the load. Check the
maximum value in the technical characteristics ( Section G 1- Main
characteristics).
• During movement reversal from the platform or ground control box, the joysticks or switches must be
stopped in neutral position before reversing the direction of motion.
• Taking note of the overall load dimensions, place the loads in the centre of the platform or distribute
them it a uniform manner.
• Remain vigilant of driving direction reversal on platforms, pavements, etc.. Check the driving direction
with the help of the red or green arrow on the chassis relative to the red and green arrows on the
platform control box.
• Always ensure that the chassis is never driven any less than 1 m(3 ft3 in) m from holes, bumps, tilts,
obstructions, debris and ground coverings that may hide holes and other dangers.
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 310
50 - 200 kV 515
200 - 350 kV 620
350 - 500 kV 825
500 - 750 kV 11 35
750 - 1000 kV 14 45
• Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum value in the
technical characteristics( Section G 1- Main characteristics).

A
B
C
D
E
F
G
H
I
1524203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
• If the tilt alarm sounds when the platform is raised, lower platform completely, then reposition machine
on level ground before raising platform.
N.B.-:-THE BEAUFORT SCALE MEASURES THE WIND FORCE WITH AGRADUATION SYSTEM. A WIND SPEED
RANGE AT 10 M(32 FT9 IN) ABOVE FLAT, CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.
Beaufort scale
• Do not go down slopes at high speed.
• Do not use the machine (elevation and travel) on an incline higher than the cant or the admissible
gradient.
• Do not drive in reverse (direction opposite the field of vision).
• Do not pull or push objects with the boom.
• Never use the machine in winds exceeding the authorized limit.
• Do not increase the surface area exposed to the wind. The greater the surface area exposed, the more
unstable the machine becomes.
Force Meteorological
description Observed effects m/s km/h mph
0Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62
1Very light breeze Smoke indicates the wind
direction. 0,3 - 1,5 1 - 5 0,62 - 3,11
2Light breeze Wind felt on the face. Leaves
rustle. Weathervanes turn. 1,6 - 3,3 6 - 11 3,72 - 6,84
3Slight breeze
Leaves and small branches in
constant movement. Flags move
slightly.
3,4 - 5,4 12 - 19 7,46 - 11,8
4Nice breeze Dust and loose papers fly. Small
branches bend. 5,5 - 7,9 20 - 28 12,43 -
17,4
5Nice breeze Small trees sway. Crested
wavelets form on inland waters. 8,0 - 10,7 29 - 38 18,02 -
23,6
6Cool wind
Large branches shake. Power
lines and chimneys 'sing'. It is
difficult to use an umbrella.
10,8 - 13,8 39 - 49 24,23 -
30,45
7Strong cool wind All trees shake. Walking against
the wind becomes difficult. 13,9 - 17,1 50 - 61 31 - 37,9
8Squall
Some branches break.
Generally we cannot walk
against the wind.
17,2 - 20,7 62 - 74 38,53 -
45,98
9Strong squall
The wind causes slight damage
to buildings. Tiles and chimney
stacks are blown off.
20,8 - 24,4 75 - 88 46,60 -
54,68

16 24203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
3.2.5 - Risk of burns and explosion
N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER.
• Do not store LPG bottles in a closed or poorly ventilated room.
• Do not store LPG bottles near naked flames or glowing embers.
• Never fill the bottle above the level ( 80 % of the total capacity).
• Do not forget to drain the bottle before refilling it.
• Never use pliers or a spanner to open or close the bottle valve. If a tool is required, the valve is
damaged. It must therefore be replaced. Consult your HAULOTTE Services® After Sales for this
purpose.
• In order to maintain LPG vapourisation at the highest level in cold climates, the level of LPG
above 50 % of capacity.
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).
• Do not touch the hot parts of the hydraulic power (engine, filters, ec.).
• Do not use a tool to bridge the battery terminals with metallic objects.
• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas).
• Do not fill up the fuel tank, when the engine is running and/or close to a naked flame.
• LPG is inflammable and always under pressure.
• LPG can cause serious burns.

A
B
C
D
E
F
G
H
I
1724203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
3.2.6 - Risk of crushing and collision
When in the machine platform, respect the following instructions :
• During operation, keep all the parts of the body inside the platform.
• Adjust the movement speed to the ground conditions (traffic, slope, ec.).
• Respect stopping after the controls are released :
• 3 m(9 ft10 in) at high speed.
• 1 m(3 ft3 in) at low speed.
• To position the machine close to obstacles, use the raise controls (arm, boom, ec.) instead of the drive
controls.
• Ensure there are no obstacles (structure) in the work area.
• When driving, position the platform so as to provide the best visibility possible.
• Always have someone to guide machine movements in case of poor visibility.
• All the personnel on the machine or on the ground must wear Personal Protection Equipment (safety
helmet, etc.).
• When lifting or lowering the machine and during driving, the operator must check that the area above,
below and to each side of the machine are clear.
• When moving the machine, ensure that the machine operating areas is free of persons and obstacles.
Do not operate other machines (crane, platform, etc.) in the work area.
Take account of the distance, reduced visibility and blind spots during use of the machine.

A
B
C
D
E
F
G
H
I
1924203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
B
- Intervenor's responsibility
Intervenor's responsibility
1 - Owner's (or hirer's) responsibility
The owner (or hirer) has the obligation to inform operators of the operator instructions in the Operator
Manual.
The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad
condition. Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations applicable to the use of the
machine.
2 - Employer's responsibility
. The employer is obliged to issue a driving permit to the operator.
N.B.-:-INACCORDANCE WITH THE REGULATION IN THE COUNTRY WHERE THE MACHINE IS OPERATING, THE
USER MUST BE AUTHORIZED TO DRIVE BY THE DOCTOR OF LABOUR MINISTRY.
3 - Trainer's responsibility
The trainer must be qualified to provide training to operators in accordance with applicable local
regulations. The training must be given in an obstacle-free area until the trainee is considered
competent as defined by the training program undertaken.
4 - Operator's responsibility
The operator must read and understand the contents of this manual and the labels affixed on the
machine.
The operator must inform the owner (or hirer) if the manual or any labels are missing or in poor
condition, and of any malfunction of the machine.
The operator may only operate the machine within the parameters set down in this manual by the
manufacturer.
All operators must become familiar with and fully understand the emergency controls and how to
operate the machine in an emergency as a component of their formal operator training.
The operator must stop using the machine in the event of malfunction or safety problems on the
machine or in the work area and report the problem to hsi supervisor.
Forbid anyone from operating the machine who is :
• Under the influence of drugs, alcohol, ec..
• subject to fits, loss of motor skills, dizziness, ec..
Only authorized and qualified operators may operate HAULOTTE® machines.

20 24203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
B
- Intervenor's responsibility
5 - Inspection and maintenance
The inspection and maintenance table below, identifies the role and the responsibilities of each party
for the regular maintenance of the machine.
Inspections and maintenance
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
Type of
intervention Frequency Person-in-charge Intervenor Reference document
Pre-delivery
inspection
Before each delivery
of sold, hired or
resold equipment
Owner (or hirer) Qualified HAULOTTE
Services® technician Operator's manual
Pre-operation
inspection
Before operation or
when the operator
changes
Operator Operator Operator's manual
Regular preventive
maintenance
At the specified
intervals (250 hours
or 1 year)
Owner (or hirer)
On-site technician or
qualified HAULOTTE
Services® technician
Maintenance book
Regular visit
2 times a year or at
the latest 6 months
after the last regular
visit, and according
to the local
regulations
Owner (or hirer)
Organization or
technician approved
by the employer or by
the intermediary
of HAULOTTE
Services® in
accordance with
the HAULOTTE
Services® contract
Maintenance book

A
B
C
D
E
F
G
H
I
2124203 3237 0 E 06 10 EN
C
- Machine layout
Engine-powered articulated lifts, 12 - 26 m
Machine layout
1 - Identification
The manufacturers identification plate fixed on the chassis bears all information allowing machine
identification (Please see machine configuration).
Identification plate CE - AS
Identification plate ANSI - CSA
For any request for information, intervention or spare parts, specify the type and serial number of the
machine.
ENGIN /
EQUIPMENT
TYPE /
TYPE
N˚ SERIE /
SERIAL N˚
MASSE /
TOTAL WEIGHT
ANNEE DE CONSTRUCTION /
YEAR OF MANUFACTURE
PUISSANCE NOMINALE /
NOMINAL POWER
CHARGE MAXI /
MAXIMUM LOAD
NOMBRE PERS. + CHARGE /
NUMBER OF PERSONS + LOAD
FORCE LATERALE MAXI /
LATERAL FORCE MAX.
VITESSE DU VENT MAXI /
WINDSPEED MAX.
DEVERS MAXI (degrés) /
SLOPE OPERATION MAX. (degrees)
kg
kW
kg
P + kg
N
m/s
˚
PENTE GRAVISSABLE MAXI /
GRADEABILITY MAX. %
307P218070 c
HAULOTTE GROUP, La Péronnière, BP9
42152 L'Horme - France
A3
EQUIPMENT
TYPE
SERIAL N°
TOTAL WEIGHT
YEAR OF MANUFACTURE
POWER SOURCE (Fuel/gas/LPG)
MAXIMUM LOAD
NUMBER OF PERSONS + LOAD
MAXIMUM PLATFORM HEIGHT
MAXIMUM PLATFORM REACH
SLOPE OPERATION MAX.
lbs
kW
POWER SOURCE (electric) V / Ah
lbs
P + lbs
ft
ft
0 degres
LATERAL FORCE MAX. lbsN
307P218170 d
MADE IN FRANCE, THIS MACHINE HAS BEEN MANUFACTURED
IN COMPLIANCE WITH :
HAULOTTE GROUP, La Péronnière, BP9
42152 L'Horme - France
A3

22 24203 3237 0 E 06 10 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
2 - Main components
HA120PX - View of the components
C34
C6C7C4
C1
C11
C14
C26
C20
C27 C28
C29
C30
C31
C32
C33
C10
C35
C9
C16
C14
Other manuals for HA120PX
2
This manual suits for next models
13
Table of contents
Other Haulotte Group Boom Lift manuals

Haulotte Group
Haulotte Group HA12CJ Product guide

Haulotte Group
Haulotte Group H12SX Product guide

Haulotte Group
Haulotte Group Summit Series User manual

Haulotte Group
Haulotte Group 3632T User manual

Haulotte Group
Haulotte Group H14TX Product guide

Haulotte Group
Haulotte Group H14T Manual

Haulotte Group
Haulotte Group xlb-4725a User manual

Haulotte Group
Haulotte Group HA20RTJ O Product guide

Haulotte Group
Haulotte Group HA33JE Product guide

Haulotte Group
Haulotte Group HT21RT O Product guide