Haulotte Group Quick Up 7 Troubleshooting guide

OPERATION AND
MAINTENANCE INSTRUCTIONS
PUSH AROUND
Quick Up 7 - 8 - 9 - 11 - 12 - 13 - 14
242 032 9580 - E 07.08 GB

Distribué par / Distributed by/ Distribuito da
Haulotte France
Tél / Phone [phone]
Fax / Fax [phone]
Centre Mondial Pièces de Rechange
Spare Parts International Centre
Tél / Phone [phone]
Fax / Fax [phone]
Haulotte Hubarbeitsbühnen
Tél / Phone + 49 76 33 806 920
Fax / Fax + 49 76 33 806 82 18
Haulotte Portugal
Tél / Phone + 351 21 955 98 10
Fax / Fax + 351 21 995 98 19
Haulotte UK
Tél / Phone + 44 (0) 1952 292753
Fax / Fax + 44 (0) 1952 292758
Haulotte U.S. Inc.
Main tool free 1-877-HAULOTTE
Service tool free 1-877-HAULOT-S
Haulotte Singapore Pte Ltd
Tél / Phone + 65 6536 3989
Fax / Fax + 65 6536 3969
Haulotte Netherlands BV
Tél / Phone + 31 162 670 707
Fax / Fax + 31 162 670 710
Haulotte Australia PTY Ltd
Tél / Phone + 61 3 9706 6787
Fax / Fax + 61 3 9706 6797
Haulotte Italia
Tél / Phone + 39 05 17 80 813
Fax / Fax + 39 05 16 05 33 28
Haulotte Do Brazil
Tél / Phone + 55 11 3026 9177
Fax / Fax + 55 3026 9178
Haulotte Scandinavia AB u.b.
Tél / Phone + 46 31 744 32 90
Fax / Fax + 46 31 744 32 99
Haulotte Iberica - Madrid
Tél / Phone + 34 91 656 97 77
Fax / Fax + 34 91 656 97 81
Haulotte Iberica - Sevilla
Tél / Phone + 34 95 493 44 75
Fax / Fax + 34 95 463 69 44

Why use only Haulotte original spare-parts ?
1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION
Components, substitutions, or modifica tions other than t he ones recommended by
Haulotte may recall in question the initia l security conditions of our Haulotte equipment.
The person who would have intervened for any operation of this kind will take responsibility
and recall in question the EEC ma rking validity granted by Haulotte. The EEC declaration
will become null and void and Haulotte will disclaim regulation responsibility.
2. END OF THE WARRANTY
The contractual warranty of fered by Haulotte for it s equipment will no longer be app lied
after spare-parts other than original ones are used.
3. PUBLIC AND PENAL LIABILITY
The manufacture and unfair competition of fake spare-parts will be sentenced by public and
penal law. The usage of fake sp are-parts w ill invoke the civil and penal liability of the
manufacturer, of the ret ailer, and, in some cases, of the per son who used the fake sp are-
parts.
Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavish
copy” which, t aking unjustifi ed adva ntage of this operation, distorts the normal rules of
competition and creates a “p arasitism” act by divertin g ef forts of design, perfection,
research of best suitability, and the know-how of Haulotte.
FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS

4. QUALITY
Using Haulotte original spare-parts means guarantee of :
• High quality partsl
•The latest technological evolution
• Perfect security
•Peak performance
•The best service life of your Haulotte equipment
•The Haulotte warranty
•Haulotte technicians’ and repair agents’ technical support
5. AVAILABILITY
Using Haulotte original sp are-parts allows you to t ake advant age of 40 000 references
available in our permanent stock and a 98% service rate.
WHY NOT TAKE ADVANTAGE ?

Operation and maintenance
i
Caution!
GENERAL
You have just received your Quick Up machine.
This machine will give you total satisfaction if you fo llow these operation
and maintenance instructions carefully.
This manual is intended to help you.
We insist on the importance of:
• compliance with the safety instructions concerning the machine itself, its use
and its environment,
• use within the limits of the machine,
• correct maintenance, which will affect the machine’s lifetime.
During and after the warra nty period, ou r Aftersales de partment is
available to provide any services you may require.
When contacting your local agent or our aftersales department, specify
the exact machine type and its serial number.
When ordering consumab les or spar e p arts, use this ma nual and the
"Spare parts" catalogue to ensure use of original parts, which is the sole
guarantee of interchangability and proper operation.
This instruction manual is supplied with the machine and is mentioned on
the delivery note.
REMINDER:Quick Up machines conform to the clauses of the Machines Directi-
ve, 89/392/CEE dated June 14 1989, amended by directives 91/368/
CEE dated June 21 1 991, 93/44/CEE dated June 14 1993, 93/68/
CEE (98/37/CE) dated July 22 1993 and 89/336 CEE dated May 3
1989; as well as to directive 2000/14/CE and directive EMC/89/336/
CE.
THE TECHNICAL DATA GIVEN IN
THIS MANUAL IS NOT BINDING.
WERESERVE THE RIGHT TO
MAKE IMPROVEMENTS OR
ALTERATIONS WITHOUT
MODIFYING THIS MANUAL.

Operation and maintenance
ii

Operation and maintenance
iii
CONTENTS
1 - GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1
1.1 - GENERAL WARNING ................................................................................................. 1
1.1.1 - Manual ..................................................................................................................................... 1
1.1.2 - Labels ...................................................................................................................................... 1
1.1.3 - Safety....................................................................................................................................... 1
1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2
1.2.1 - Operators ................................................................................................................................. 2
1.2.2 - Environment............................................................................................................................. 2
1.2.3 - Using the machine ................................................................................................................... 2
1.3 - RESIDUAL RISKS ....................................................................................................... 4
1.3.1 - Risks of trembling or overturning ............................................................................................. 4
1.3.2 - Electric risks............................................................................................................................. 4
1.3.3 - Risks of explosion or burning................................................................................................... 4
1.3.4 - Risks of collision ...................................................................................................................... 4
1.4 - VERIFICATIONS ......................................................................................................... 4
1.4.1 - Periodic checks........................................................................................................................ 4
1.4.2 - Examination of machine suitability........................................................................................... 5
1.4.3 - State of repair .......................................................................................................................... 5
1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 5
1.6 - VERIFICATIONS BEFORE RESUMING OPERATION............................................... 5
1.7 - BEAUFORT SCALE ................................................................................................... 5
1.8 - MINIMUM SAFETY DISTANCES ................................................................................ 6
2 - PRESENTATION ......................................................................................................... 7
2.1 - IDENTIFICATION ........................................................................................................ 7
2.2 - MAIN COMPONENTS ................................................................................................. 8
2.3 - TECHNICAL CHARACTERISTICS ............................................................................. 9
2.3.1 - Quick Up technical characteristics ........................................................................................... 9

Operation and maintenance
iv
2.4 - SIZE .............................................................................................................................9
2.4.1 - Size .......................................................................................................................................... 9
2.5 - LABELS......................................................................................................................10
2.5.1 - List of labels ........................................................................................................................... 10
2.5.2 - Common "red" labels ............................................................................................................. 11
2.5.3 - Common "yellow" labels......................................................................................................... 12
2.5.4 - Common "orange" labels ....................................................................................................... 12
2.5.5 - Miscellaneous common labels .............................................................................................. 12
2.5.6 - Specific "red" labels................................................................................................................ 13
2.5.7 - Positionning labels ................................................................................................................. 13
3 - OPERATING PRINCIPLE...........................................................................................15
3.1 - HYDRAULIC CIRCUIT...............................................................................................15
3.2 - ELECTRIC CIRCUIT..................................................................................................15
3.2.1 - Stabiliser control..................................................................................................................... 15
4 - USE.............................................................................................................................17
4.1 - UNLOADING - LOADING - MOVING.........................................................................17
4.1.1 - Manual loading....................................................................................................................... 17
4.1.2 - Manual unloading................................................................................................................... 18
4.1.3 - Unloading with a lift truck ....................................................................................................... 19
4.1.4 - Unloading by lifting................................................................................................................. 19
4.1.5 - Moving.................................................................................................................................... 19
4.2 - OPERATIONS BEFORE FIRST USE ........................................................................21
4.2.1 - "Mast" control panel ............................................................................................................... 21
4.2.2 - "Platform" control panel.......................................................................................................... 22
4.2.3 - Checks before use ................................................................................................................. 22
4.3 - STARTING UP ...........................................................................................................23
4.3.1 - Power on ................................................................................................................................ 23
4.3.2 - Machine stabilisation.............................................................................................................. 23
4.3.3 - Up/Down................................................................................................................................. 23
4.3.4 - Testing the platform control panel.......................................................................................... 24
4.3.5 - Stopping the machine............................................................................................................. 24

Operation and maintenance
v
4.4 - EMERGENCY AND RESCUE OPERATIONS .......................................................... 24
4.4.1 - Emergency lowering .............................................................................................................. 24
4.4.2 - Rescue lowering .................................................................................................................... 24
4.5 - USE AND MAINTENANCE OF BATTERIES............................................................. 25
4.5.1 - Starting operation................................................................................................................... 25
4.5.2 - Discharge............................................................................................................................... 25
4.5.3 - Charge ................................................................................................................................... 25
4.5.4 - Servicing ................................................................................................................................ 25
5 - MAINTENANCE ......................................................................................................... 27
5.1 - GENERAL RECOMMENDATIONS ........................................................................... 27
5.1.1 - Periodical servicing ................................................................................................................ 28
5.1.2 - Operating instructions ............................................................................................................ 29
6 - OPERATING INCIDENTS.......................................................................................... 33
7 - HYDRAULIC DIAGRAM ............................................................................................ 35
7.1 - AC VERSION............................................................................................................. 35
7.2 - DC VERSION ............................................................................................................ 36
8 - WIRING DIAGRAMS.................................................................................................. 37
8.1 - AC VERSION............................................................................................................. 37
8.2 - DC VERSION ............................................................................................................ 38
9 - REGISTER OF INSPECTION AND REPAIR............................................................. 39

Operation and maintenance
vi

Operation and maintenance
1
Caution!
1 - GENERAL RECOMMENDATIONS - SAFETY
1.1 - GENERAL WARNING
1.1.1 - Manual
This manual aims to help the operator to get to know the Quick Up machine
to provide for efficient and SAFE use. However, this m anual cannot be a
substitute for the basic training required by any site equipment operator.
The comp any ma nager is r equired to infor m ope rators of th e
recommendations in th e instru ction man ual. He is also r esponsible for
applying any "user regulations" in force in the country of use.
Before using the machine, it is essential to be familiar with and undertsand
all these instructions to ensure safe and efficient use of the equipment.
This instruction manual must be available to all operators. Extra copies can
be supplied on request.
1.1.2 - Labels
Potential h azards an d ma chine instru ctions ar e in dicated by lab els an d
plates. Read the instructions on these labels and plates.
All labels use the following colour code:
• Red indicates a potentially fatal hazard.
• Orange indicates a hazard that may cause serious injury.
• Yellow indicates a hazard that may cause material damage or slight
injury.
The company manager must ensure that all labels and plates are in good
condition and legible. Extra copies can be supplied by the manufacturer on
request.
1.1.3 - Safety
Ensure that any person entrusted with the machine is able to comply with
the safety measures required by its use.
Avoid any work cond itions liable to affect safety. Any use that do es not
conform to th e instru ctions m ay incur risks an d da mage to pe ople an d
materials.
To attract the reader’s attention,
instructions are indicated by this
standard symbol.
Ensure that all plates and labels related to safety and hazards are complete
and legible.

Operation and maintenance
2
Caution!
1.2 - GENERAL SAFETY INSTRUCTIONS
1.2.1 - Operators
Operators must be aged over 18 and hold an operating permit issued by
the employer after verification of physical aptitude and practical platform
operation tests.
Only trained operators may use
Haulotte self-propelled platforms. There must be at least two operators so that one can:
• react quickly in an emergency,
• take over the controls in the event of accident or failure,
• monitor and p revent vehicles and ped estrians from moving around
the platform,
1.2.2 - Environment
This machine is for indoor use only.
Never use the machine:
• on soft, unstable or cluttered ground,
• on a slope that is greater than the permitted slope,
• with a windspeed higher than the pe rmitted limit. If th e machin e is
used outside, use a n anemometer to check tha t wind speed is less
than or equal to the permitted limit.
• near electric lines (find out minimum distances according to voltage),
• in temperatures of less than -29°C (particularly in cold rooms), consult
us if work is to be carried out at less than -29°C.
• in an explosive atmosphere,
• during storms (lightning risk),
• in the dark without floodlighting,
• in the presence of intense electromagnetic fields (radar, or high cur-
rents).
1.2.3 - Using the machine
It is important to ensure that in normal operation, i.e. platform operation, the
platform/turntable station selection key must be removed and kept on the
ground by a person present and trained in emergency/rescue manoeuvres.
Do not use the machine with:
• load greater than the allowed load,
• more people than the authorised number,
• a lateral force in the platform greater than the permissible limit ( See
Chap 2.3, page 9).
X km/h
Y km/h Y>X
-29
0
°C

Operation and maintenance
3
Caution!
To reduce the risk of falls, op erators must comply with the following
instructions:
• firmly hold the barrier when the machine is moving,
• wipe all traces of oil or grease from the steps, floor or hand rails,
• wear personal protective gear suited to the work conditions and appli-
cable lo cal re gulations, in p articular whe n wor king in ha zardous
areas,
• do not disable the safety end of travel sensors,
• avoid hitting stationary or moving obstacles,
• do not use ladders or other accessories to increase working height,
• do not use the barrier as a means of access to climb into or out of the
platform (use the steps provided on the machine),
• do not climb on the barrier while the machine is raised,
• do not use the machine without setting up the platform’s protective bar
or closing the safety gate,
• do not climb on the covers.
All Quick Up mach ines a re e quipped wit h app roved an chor point s
that will ac cept a single harness per point of anchor. These anchor
points are indicated by the label opposite.
If local and government regulations in force in the country of use im-
pose the wearing of a harness, we recommend use of these approved
anchor points.
Do not use the machine as a crane,
goods lift or elevator. To avoid risks of ove rturning, ope rators must comply with th e following instructions:
• stabilisers must always be engaged wh ilst the platform is raised and
must not be released until the platform is in the fully stowed position,
• do not disable safety end of travel contactors,
• respect the maximum load, and the number of people authorised in
the platform,
• spread the load and place in the centre of the platform if possible,
• check that the ground resists the pressure and load per wheel,
• avoid hitting stationary or moving obstacles,
• do not use the machine with a cluttered platform,
• do not use the machine with equipment or objects hanging from the
guardrails,
• do not use the machine with elements that may increase its wind re-
sistance (e.g.: panels),
• do not perform machine maintenance operations while the machine is
raised without implementing the necessary safety precautions (gantry
crane, crane),
• perform daily checks and monitor correct operation during periods of
use.
NOTE: Do not tow the Quick Up (it is not designed to be towed and
must be transported on a trailer).
200 N
(20 kg)

Operation and maintenance
4
Caution!
1.3 - RESIDUAL RISKS
1.3.1 - Risks of trembling or overturning
The risks of trembling or overturning are high in the following situations:
- sudden action on the control levers,
- platform overload,
- ground collapse (be careful during thaw periods in winter),
- gusts of wind,
- hitting an obstacle on the ground or overhead,
- working on raised pavements, etc.
1.3.2 - Electric risks
If the machine has a 220 V, 16A max.
socket, the extension must be
connected to a mains socket,
protected by a 30mA differential
circuit breaker.
Electric risks are high in the following situations:
- contact with a live line,
- use during storms.
See “Minimum safety distances”, page 6
1.3.3 - Risks of explosion or burning
The risks of explosion or burning are high in the following situations:
- work in an explosive or inflammable atmosphere,
- use of a machine with a hydraulic leak.
1.3.4 - Risks of collision
- Risk o f crushing people lo cated within the m achine’s op erating
area.
- The operator must evaluate any overhead risks before using the
machine.
1.4 - VERIFICATIONS
Comply with current legislation in the country of use.
In FRANCE: Order dated March 1st 2004 + DRT 2005-04 instruction dated
march 24th 2005 specifying:
1.4.1 - Periodic checks
The machine must be examined every 6 months to detect any defects that
may cause an accident.
These examinations are carried out by an external organisation or a person
specially appointed by the company manager and reporting directly to him
(employee of the company or otherwise) Articles R 233-5 and R 233-11 of
the Labour Code.
The results of these examinations are recorded in a safety log kept by the
company manager, available at all times to the fa ctory inspector and the
company’s hea lth an d safety com mittee, if the re is on e. The list of an y
specially appointed persons is also to be available similarly (Article R 233-
5 of the Labour Code).
NOTE: This log can be obtained from professional organisations and
from the OPPBTP or private prevention organisations.
The appointed persons must be experienced in the field of risk prevention
(Articles R 233-11 of decree no. 93-41).
No-one may perform any verifications during machine operation (Article R
233-11 of the Labour Code).

Operation and maintenance
5
1.4.2 - Examination of machine suitability
The manager of the company in which this machine is used must ensure
that the machine is suitable, i.e. suitable to the work to be carried out safely
and that it is used in compliance with the instruction manual. Furthermore,
the French order dated 01/03/2004 refe rs to p roblems re lated to r ental,
examination of the state of repair, verification before resuming operation
after repair, and the static test conditions coefficient 1.25 and dynamic test
coefficient 1.1 . Each user man ager must fin d ou t an d comp ly with th e
requirements of this order.
1.4.3 - State of repair
The user manager must detect any deterioration liable to cause dangerous
situations (safety systems, load limiters, tilt control, jack leaks, deformation,
state of welds, tightness of bolts, hoses, electric connections, condition of
tyres, excessive mechanical play).
NOTE: If the machine is rented, the user manager of the rented ma-
chine is responsible for checking the state of repair and ma-
chine suitability. He must make sure with the lessor that the
general periodical checks and verifications before use have
been carried out.
1.5 - REPAIRS AND ADJUSTMENTS
Major r epairs, in terventions o r adjustments o f the safetly systems o r
devices (concerning mechanical, hydraulic or electric elements) must be
carried out by manufacturer or distributor personnel or people working on
behalf of the manufacturer and use original parts only.
Any modification no t contr olled by the ma nufacturer o r distributor is not
authorised.
The manufacturer or distributor cannot be held responsible if original parts
are not used or the work specified above is not car ried out by per sonnel
approved by the manufacturer or distributor.
1.6 - VERIFICATIONS BEFORE RESUMING OPERATION
To be carried out after:
• major dismounting/remounting operations,
• repair of the essential elements of the machine,
• any accident caused by failure of an essential element.
A suitability chec k, check of state of repair, static tes t and dynamic tes t
must be carried out (See Chap 1.4.2, page 5).
1.7 - BEAUFORT SCALE
The Beaufort Scale is recognised throughout the world for measuring wind
force and communicating weather conditions. The scale goes from 0 to 17
and each level represents a certain wind force or speed at 10 m (33 feet)
on flat, clear gound.

Operation and maintenance
6
1.8 - MINIMUM SAFETY DISTANCES
• Quick Up m achines ar e not insulated. They must th erefore be kept
clear of e lectric lines and switchgear, conform to applicable regula-
tions and the following diagram:
NOTE: This table is applicable, except when the local regulations are
more strict.
Wind description Effects observed on land Kmh m/s
0Calm Smoke rises vertically 0-1 0-0.2
1 Light air Smoke indicates wind direction 1-5 0.3-1.5
2Light breeze Wind felt on fac. Leaves rustle. Wind vanes move 6-11 1.6-3.3
3 Gentle breeze Leaves and small twigs constantly moving, flags move
slightly
12-19 3.4-5.4
4Moderate breeze Dust and light papers lifted, small branches move 20-28 5.5-7.9
5 Fresh breeze Small trees sway. Waves form on lakes 29-38 8.0-10.7
6Strong breeze Large branches move, electric wires and chimneys whist-
le. Umbrellas difficult to use
39-49 10.8-13.8
7 Near gale All trees move. Resistance felt walking against the wind 50-61 13.9-17.1
8Gale Broken branches, generally cannot walk against the wind 62-74 17.2-20.7
9 Strong gale Wind cases slight damage to buildinngs. Tiles and chim-
ney pots lifted from rooftops.
75-88 20.8-24.4
Electric voltage
Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 kV - 200 kV 515
200 kV - 350 kV 6 20
350 kV - 500 kV 825
500 kV - 750 kV 11 35
750 kV - 1000 kV 14 45

Operation and maintenance
7
2 - PRESENTATION
Quick Up machines, types 7, 8, 9, 11 , 12 , 13 an d 1 4 ar e d esigned for
overhead work within the limits of their characteristics (Chap. 2.3, page 9)
in compliance with the s afety instruct ions sp ecific to the equipment an d
places of use.
The machine is equipped with two control panels:
• the control panel on the platform is used normally for machine opera-
tion;
• the control panel on the mast is used to check correct operation and
stability of the machine. It is als o an emergency panel that can be
used by a second operator if the operator in the platform is unable to
return to the ground (fainting, etc.).
2.1 - IDENTIFICATION
A pla te on th e fr ont of th e ch assis is engraved with th e mach ine’s
identification information.
REMINDER:When r equesting infor mation, inter vention or spa re parts,
specify the type and serial number of the machine.

Operation and maintenance
8
2.2 - MAIN COMPONENTS
Fig. 1 - Main components
1
2
13
14
15
16
10
11
12
8
9
7
6
5
18
19
20
4
3
1 - Chassis 11 - Electric sockets
2 - Loading support bar 12 - Platform control panel
3 - Support bar lowering stop 13 - Mast top
4 - Blocking pin positioning point 14 - Stabiliser bar support in transport position
5 - Hydraulic unit 15 - Tilt sensor
6 - Mast control panel 16 - Handling bar
7 - Electric motor 17 - Mast
8 - Stabiliser bar blocking pin 18 - Platform
9 - Stabiliser bar support in work position 19 - Platform access bar
10 - Stabiliser bar 20 - Harness anchor point