Haulotte Group Summit Series User manual

OPERATOR’S
MANUAL
B33-01-0089-01

HAULOTTE GROUP 1 SAFETY
2
AERIAL WORK PLATFORM
This equipment is designed and manufactured in compliance with the duties, responsibilities and
standards set forth for manufacturers in the ANSI, CSA, AS and / or CE standards in effect at the
time of manufacture.
This equipment meets or exceeds applicable ANSI, CSA, AS and / or CE codes and standards when
operated in accordance with manufacturer’s recommendations.
It is the responsibility of the user to follow all regional codes and regulations that govern the safe
operation of this equipment.
Obtain, read and obey all safety precautions before performing maintenance or repairs or
attempting to operate this equipment. This includes all manufacturer recommendations as well as
those directives set forth by government and local authorities.
To ensure proper and safe use of this equipment, it is strongly recommended that only trained and
authorized personnel attempt to operate and maintain the aerial work platform.
This manual shall be considered a permanent and necessary component of the aerial work platform
and shall be kept with the machine at all times.
Owners and Lessors should complete a full inspection of all components and perform a test of all
functions, including brake functions, before commissioning or reselling the aerial work platform.
Repair or replace all damaged or malfunctioning components.
Haulotte Group is dedicated to the continuous improvement of this and all Haulotte Group products.
Therefore, equipment information is subject to change without notice. Direct any questions or
concerns regarding errors and / or discrepancies in this manual to the Haulotte Group Service
Department.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.

HAULOTTE GROUP 1 SAFETY
3
TABLE OF CONTENTS
1 SAFETY ............................................................................................................................................ 5
LEGEND: SAFETY ADVISORIES....................................................................................................5
BEFORE OPERATION......................................................................................................................6
DURING OPERATION......................................................................................................................7
FALL PROTECTION .........................................................................................................................9
MANUAL FORCE..............................................................................................................................9
WIND LOADING..............................................................................................................................10
EXPLOSION HAZARD....................................................................................................................10
MAINTENANCE ..............................................................................................................................11
2 SPECIFICATIONS .......................................................................................................................... 13
RANGE OF MOTION ......................................................................................................................13
SPECIFICATIONS...........................................................................................................................14
WARRANTY - NEW PRODUCT; HAULOTTE NORTH AMERICA .................................................16
DAMAGED EQUIPMENT POLICY..................................................................................................18
3 OPERATION ................................................................................................................................... 19
GROUND CONTROL STATION .....................................................................................................22
PLATFORM CONTROL STATION..................................................................................................24
NORMAL OPERATING PROCEDURE...........................................................................................26
MANUAL BOOM OPERATION .......................................................................................................30
AERIAL WORK PLATFORM TRANSPORT....................................................................................32
4 EQUIPMENT MAINTENANCE........................................................................................................37
BATTERY RECHARGE...................................................................................................................38
DAILY SERVICE CHECKS .............................................................................................................40
WEEKLY SERVICE CHECKS.........................................................................................................43
MONTHLY SERVICE CHECKS......................................................................................................44
ADDITIONAL SERVICE INFORMATION........................................................................................45
TROUBLESHOOTING ....................................................................................................................46
ERROR CODE DEFINITIONS – CONTROLS ................................................................................47
ERROR CODE DEFINITIONS – MOTOR CONTROLLER .............................................................58
5 DECAL REPLACEMENT ................................................................................................................ 61
DECAL REPLACEMENT – DECAL KIT - ANSI ............................................................................62
DECALREPLACEMENT–IDENTIFICATIONPLATES&OPTIONALEQUIPMENTANSI......................64
DECAL REPLACEMENT – DECAL KIT - CE..................................................................................66
DECALREPLACEMENT–IDENTIFICATIONPLATES&OPTIONALEQUIPMENTCE.........................68
6 OPTIONAL EQUIPMENT................................................................................................................. 71
DRIVE AND SET.............................................................................................................................72
MATERIAL LIFT HOOK...................................................................................................................76
LOAD CELL CALIBRATION PROCEDURE....................................................................................79
PLATFORM ROTATOR ..................................................................................................................80
7 MATERIAL SAFETY ....................................................................................................................... 81
8 ANSI REPRINT ............................................................................................................................... 91
INSPECTION FORM FOR HAULOTTE GROUP AERIAL WORK PLATFORMS............................... 99

HAULOTTE GROUP 1 SAFETY
4
LIST OF ILLUSTRATIONS
Figure 2-1. Range of Motion................................................................................................................13
Figure 3-1. Ground Control Panel.......................................................................................................22
Figure 3-2. Platform Control Panel......................................................................................................24
Figure 3-3. Boom Travel Latch............................................................................................................26
Figure 3-4. Platform Travel Latch........................................................................................................27
Figure 3-5. Outrigger Controls.............................................................................................................28
Figure 3-6. Hand Pump Controls for Manual Operation......................................................................30
Figure 3-7. Emergency Boom Lowering Valve....................................................................................31
Figure 3-9. Trailer Hitching..................................................................................................................33
Figure 3-10.Transport Instruction.........................................................................................................34
Figure 3-11. Lift Instruction...................................................................................................................35
Figure 4-1. Battery Charger Faceplate................................................................................................38
Figure 4-2. Outrigger Position Switches..............................................................................................41
Figure 4-3. Hydraulic Reservoir...........................................................................................................42
Figure 4-4. Wheel Nut Tightening Sequence......................................................................................44
Figure 3-7. Motor Controller................................................................................................................59
Figure 6-1. Jockey Wheel Instruction..................................................................................................73
Figure 6-2. Drive and Set Controls......................................................................................................74
Figure 6-3. Load Sense Module..........................................................................................................76
Figure 6-4. Ground Control Panel Receptacle....................................................................................76
Figure 6-5. Platform Removal .............................................................................................................77
Figure 6-6. Material Lift Hook Installation............................................................................................77
Figure 6-7. Material Lift Stow Position.................................................................................................78
Figure 6-8. Material Lift “In Use” Position............................................................................................78
Figure 7-5. Manual Platform Rotator...................................................................................................80
Figure 8-1. Minimum Safe Approach Distance....................................................................................96
LIST OF TABLES
TABLE 1-1. MINIMUM SAFE APPROACH DISTANCES ...................................................... 7
TABLE 1-2. BEAUFORT SCALE......................................................................................... 10
TABLE 4-2. TROUBLE SHOOTING .................................................................................... 46
TABLE 4-3 ERROR CODE DEFINITIONS ......................................................................... 47
TABLE 4-3. ERROR CODE DEFINITIONS - MOTOR CONTROLLER................................ 58
TABLE 8-1. MINIMUM SAFE APPROACH DISTANCES .................................................... 97

HAULOTTE GROUP 1 SAFETY
5
1 SAFETY
Proper training is required for the safe operation of any mechanical device. Failure to follow all
instructions and safety precautions in this manual and attached to the aerial work platform will result
in death or personal injury.
Prior to Operation:
Read, understand and obey all instructions and safety precautions in this manual and attached to
the aerial work platform.
Read, understand and obey all applicable government regulations.
Become familiar with the proper use of all controls.
Inexperienced users should receive instruction by a qualified instructor before attempting to
operate or maintain the aerial work platform.
The use of intelligence and common sense is the best practice when following any safety policy.
LEGEND: SAFETY ADVISORIES
The following safety advisories are used throughout this manual to indicate specific hazards when
operating or maintaining the aerial work platform. Read, understand and obey all safety advisories to
prevent improper service, damage to equipment, personal injury or death.
DANGER
Indicates a hazardous situation which if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazardous situation which if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, may
result in minor or moderate injury.
NOTICE
Contains information important in the prevention of errors
that could damage the machine or its components.
NOTE: Contains additional information important for
performing a procedure.

HAULOTTE GROUP 1 SAFETY
6
BEFORE OPERATION
Ensure the following general safety precautions are followed before operating the aerial work
platform:
ALWAYS inspect the usage area for potential hazards, such as unstable or unlevel surfaces,
overhead obstructions and electrically charged wires or conductors. ALWAYS watch for moving
vehicles in the operating area.
ALWAYS conduct a thorough visual inspection of the aerial work platform before operation. Check
for damaged or worn parts, hydraulic leaks, damaged wiring, loose wiring conductors, damaged
outriggers, low tire pressure, uneven tire wear or tire damage. Check for any improperly operating
components. NEVER operate the aerial work platform if any damage is observed or suspected.
Repair damaged or malfunctioning equipment before operation.
ALWAYS wear proper clothing. Wear protective equipment as required by government regulations.
Keep loose clothing, jewelry, gloves and hair away from moving parts.
ALWAYS wear a Safety Harness and energy-absorbing Lanyard, such as the Safety Harness and
Lanyard available through the Haulotte Group.
ALWAYS inspect platform floor and outrigger footpads for mud, grease, debris or other foreign
material. ALWAYS remove any such material from the aerial work platform before operation.
ALWAYS RED tag any part of the aerial work platform known or suspected to be damaged or
malfunctioning. ALWAYS remove a malfunctioning, damaged or defective aerial work platform from
service. NEVER operate an aerial work platform that has any known or suspected defect.
ALWAYS comply with the instructions found in Safety and / or Service Bulletins distributed by the
manufacturer / factory. Bulletins may contain critical procedures that supersede the information
contained in manual.
NEVER operate this aerial work platform while under the influence of drugs or alcohol, while taking
prescription medications that may leave the operator drowsy or prone to dizziness, or while feeling ill.
NEVER modify, alter or change the aerial work platform in any way that would affect its original
design or operation.
NEVER deface, modify or obscure any decals or markings on the aerial work platform.
NEVER operate the aerial work platform in any way for which it is not intended.

HAULOTTE GROUP 1 SAFETY
7
DURING OPERATION
Ensure the following general safety precautions are followed while operating the aerial work platform:
ALWAYS position away from power lines to ensure that no part of the aerial work platform can
accidentally reach into an unsafe area. This includes full extension of the telescoping boom through
700º rotation.
ALWAYS keep away from an aerial work platform that is exposed to electrically charged power lines.
If the aerial work platform comes in contact with electrically charged power lines, NEVER touch or
operate the aerial work platform until power lines are shut off.
ALWAYS operate only on a firm and level surface. NEVER operate on surfaces that do not support
the aerial work platform with its rated load capacity or on surfaces that do not support force exerted
by the outriggers during aerial work platform operation. Operate only on surfaces that can support a
pressure of 25 psi (1.8 kg/cm2) to ensure safe operation.
ALWAYS keep personnel away from potential pinch and shear points and from potential crush
hazards as indicated by decals attached to the aerial work platform.
ALWAYS keep the safety bar lowered (closed) unless personnel are entering or exiting the work
platform.
ALWAYS wear proper footgear. ALWAYS keep the platform free of debris.
DANGER
This aerial work platform is NOT insulated for use near
electrical power lines and DOES NOT provide protection
from contact with or close proximity to any electrically
charged conductor. Operator must maintain safe
clearances at all times (10 ft (3.05m) minimum) and must
always allow for Platform movement due to gusty winds.
Always contact power company before working near
power lines. Assume every power line is live. Power lines
can be blown by the wind.
Refer to Table 1-1 for minimum safe approach distances
between the machine and electrical power lines.
TABLE 1-1. MINIMUM SAFE APPROACH DISTANCES
Minimum Safe Approach
Distance
Voltage Range
(Phase to Phase) (Feet) (Meters)
0 to 300V Avoid Contact
Over 300V to 50KV 10 3.05
Over 50KV to 200KV 15 4.60
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72

HAULOTTE GROUP 1 SAFETY
8
DURING OPERATION (CONTINUED)
ALWAYS keep personnel and obstructions clear of the aerial work platform when repositioning the
telescoping boom or cage.
ALWAYS cordon the area surrounding the outriggers to keep personnel, vehicles and moving
equipment away from the aerial work platform while in use.
ALWAYS stay clear of overhead obstructions, including wires and cables.
ALWAYS unhitch trailer from tow vehicle before operating outriggers.
ALWAYS disengage aerial work platform travel latches before raising aerial work platform sections
and reengage aerial work platform travel latches before towing trailer.
ALWAYS exercise caution when rotating the boom from the ground control station. ALWAYS watch
for personnel inside the radius of the turntable and boom arm when rotating from the ground or
platform controls.
ALWAYS remove personnel from the aerial work platform before attempting to free an elevated
platform that has become caught or snagged on an adjacent structure or obstacle.
NEVER operate the aerial work platform from a position on a truck-bed, trailer, floating vessel or
scaffolding without written approval from the manufacturer / factory.
NEVER operate the Drive function (if equipped) on surfaces exceeding 4.5º, or with more than one
person in the platform
ALWAYS maintain drive enable button during drive operation.
NEVER allow electrode contact with any part of the aerial work platform while welding from the
platform. NEVER use the aerial work platform as a ground for welding.
NEVER operate without the outriggers fully extended or when the aerial work platform is not level.
NEVER position an elevated platform against another object to steady the platform.
NEVER override or bypass the manufacturer’s safety devices.
NEVER attach a safety harness to an adjacent structure, pole, or to nearby equipment while working
from the platform (cage).
NEVER raise the outriggers or move the trailer with materials or personnel on board, or while boom is
raised or extended.
NEVER sit, stand or climb on platform (cage) railing. ALWAYS keep both feet firmly on the platform
(cage) floor.
NEVER attempt to increase the working height with boxes, ladders, stools or any other materials.
NEVER operate this aerial work platform when exposed to high winds, thunderstorms, ice or any
weather conditions that would compromise operator safety.
NEVER operate aerial work platform in conditions where wind speeds exceed 28 mph (12.5 m/sec or
45 km/h). Steady or gusty winds that exceed the recommended wind speed may affect stability and
aerial work platform operation.
NOTICE
Failure to unhitch trailer from tow vehicle prior to outrigger
deployment could cause damage to trailer tongue and / or
tow vehicle.

HAULOTTE GROUP 1 SAFETY
9
DURING OPERATION (CONTINUED)
NEVER allow ropes, electric cords, hoses or other equipment to become entangled in the aerial work
platform.
NEVER exceed the load limits set by the manufacturer / factory. Use only the material lifting hook,
supplied as an option and manufactured by Haulotte Group when lifting materials. Safely stow all
tools and equipment.
NEVER exceed load ratings by transferring loads to the aerial work platform at elevated heights.
NEVER use the platform (cage) to lift a load that exceeds the platform (cage) dimensions. NEVER lift
a load in such a way that the center of gravity is higher than the top guardrail of the platform.
NEVER modify the platform (cage) or carry materials that would increase the surface area of the
platform. Increasing the area exposed to the wind may affect the aerial work platform stability.
NEVER attach overhanging loads when raising or lowering the platform.
NEVER use the boom or platform to push or pull or to lift any part of the trailer.
NEVER use the boom or platform to place a load against any structure, materials or equipment.
NEVER climb on the boom. Refer to the “Operation” Section of this manual for manual operation.
NEVER leave an elevated platform unattended.
NEVER leave the keys in the aerial work platform while unattended or not in use.
FALL PROTECTION
Occupants must wear a safety belt or harness in accordance
with governmental regulations. Attach lanyard to the anchor
provided on the work platform (cage).
Never sit, stand, or climb on the platform guard rails. Maintain
a firm footing on the platform floor at all times.
Never climb down from the platform when raised. If a power
failure should occur, ground personnel should use the
manual controls to lower the platform.
Keep platform floor clear of debris.
Lower the platform entry mid-rail or close the entry gate
before operating.
MANUAL FORCE
Never push off or pull toward any object outside the
platform.
Maximum allowable manual force is 90 lb. (400 N).

HAULOTTE GROUP 1 SAFETY
10
WIND LOADING
Never operate the aerial work platform in strong or gusty winds. Never increase the surface area
of the platform or the load. Increasing the area exposed to the wind will decrease the aerial work
platform stability.
The Beaufort scale of wind force is accepted internationally and is used when communicating
weather conditions. It consists of a number 0-17, each representing a certain strength or velocity
of wind at 10m (33ft) above ground level in the open. Refer to Table 1-2
EXPLOSION HAZARD
NEVER operate aerial work platform if you smell or detect Liquid Petroleum Gas (LPG), gasoline,
diesel fuel or other explosive substances.
ALWAYS charge Batteries only in an open, well-ventilated area away from sparks, flames and
lighted tobacco.
If this aerial work platform is equipped with a generator:
NEVER refuel with the engine running.
NEVER operate engine unless in a well-ventilated area to avoid carbon monoxide poisoning.
TABLE 1-2. BEAUFORT SCALE
Description of wind Specifications for use on land MPH m/s
0 Calm Calm; smoke rises vertically. 0-1 0-0.2
1 Light Air Direction of wind shown by smoke. 1-5 0.3-1.5
2 Light Breeze Wind felt on face; leaves rustle; ordinary vanes
moved by wind. 6-11 1.6-3.3
3 Gentle Breeze Leaves and small twigs in constant motion; wind
exceeds light flag. 12-19 3.4-5.4
4 Moderate Breeze Raises dust and loose paper; small branches are
moved. 20-28 5.5-7.9
5 Fresh Breeze Small trees in leaf begin to sway; crested wavelets
form on inland waterways. 29-38 8.0-10.7
6 Strong Breeze Large branches in motion; whistling heard in
telephone wires; umbrellas used with difficulty. 39-49 10.8-13.8
7 Near Gale Whole trees in motion; inconvenience felt when
walking against wind. 50-61 13.9-17.1
8 Gale Breaks twigs off trees; generally impedes
progress. 62-74 17.2-20.7
9 Strong Gale Slight structural damage occurs (chimney pots and
slates removed). 75-88 20.8-24.4