Haulotte SUMMIT Series User manual

Operator's manual
S
UMMIT
S
ERIES
2420341380 E 02.12 USA
Operator's manual
SUMMIT SERIES
3632T - HTT13
3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P
24203 0
X
USA

3
CONTENTS
Operator's manual
CONTENTS
1 - Aerial work platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 - Primary machine components. . . . . . . . . . . . . . . . . . . . . . 7
A
SAFETY
1 - Legend : Safety advisories . . . . . . . . . . . . . . . . . . . . . . . 11
2 - Before operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 - During operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 - Drive safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 - Fall protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 - Manual force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7 - Wind loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 - Explosion hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9 - Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.1 - General maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.2 - Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B
SPECIFICATIONS
1 - Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 - Warranty - New product -
HAULOTTE® North America . . . . . . . . . . . . . . . . . . . . . . . .
33
4 - Warranty claims procedure . . . . . . . . . . . . . . . . . . . . . . . 34
5 - Damaged equipment policy . . . . . . . . . . . . . . . . . . . . . . . 35
5.1 - Safety statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 - Damage Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 - Damage Repair Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
C
OPERATION
1 - Ground (lower) control panel. . . . . . . . . . . . . . . . . . . . . . 38
2 - Platform (upper) control panel . . . . . . . . . . . . . . . . . . . . 44
3 - Normal operating procedure . . . . . . . . . . . . . . . . . . . . . . 50
4 - Manual boom operation . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.1 - Manual retraction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2 - Manual rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.3 - Manual Boom Lowering Procedure-
Telescopic model(s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.4 - Manual Boom Lowering Procedure-
Articulating model(s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5 - Towing the aerial work platform . . . . . . . . . . . . . . . . . . . 60
6 - Hitch and Tow procedure. . . . . . . . . . . . . . . . . . . . . . . . . 61
7 - Lifting the aerial work platform . . . . . . . . . . . . . . . . . . . . 62
8 - Transporting the aerial work platform on to a
truck bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

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Operator's manual
D
EQUIPMENT MAINTENANCE
1 - Battery recharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2 - Daily service checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3 - Weekly service checks. . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4 - Monthly service checks . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5 - Annual service checks. . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6 - Structural inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7 - Motor drying instructions . . . . . . . . . . . . . . . . . . . . . . . . 76
8 - Leveling system calibration procedure . . . . . . . . . . . . . 77
8.1 - Machine levelling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.2 - Level Sensor Calibration Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.3 - Ground (Lower) Control Box Calibration Instructions . . . . . . . . . . . . . . 79
9 - Overload protection calibration procedure . . . . . . . . . . 80
9.1 - Load Sense Zeroing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10 - Load Sense Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11 - Additional service information . . . . . . . . . . . . . . . . . . . 83
12 - Manual outrigger retraction. . . . . . . . . . . . . . . . . . . . . . 84
13 - Hydraulic pressure gauge . . . . . . . . . . . . . . . . . . . . . . . 86
14 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
15 - Error code definitions- Controls . . . . . . . . . . . . . . . . . . 88
16 - Error code definitions - Motor controller . . . . . . . . . . 101
E
CYLINDER REPLACEMENT
1 - Master / slave cylinder replacement -
Articulating models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
1.1 - Master cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.2 - Slave cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
1.3 - Lift cylinder replacement -
Articulating models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2 - Master / slave cylinder replacement -
Telescopic models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
110
2.1 - Master cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
2.2 - Slave cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
3 - Lift cylinder replacement -
Telescopic models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
112
4 - Outrigger cylinder replacement . . . . . . . . . . . . . . . . . . 114
F
DECALS REPLACEMENT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

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CONTENTS
Operator's manual
G
OPTIONAL EQUIPMENT
1 - Drive and set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
2 - Drive and set safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
3 - Drive and set controls . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4 - Drive and set use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5 - Material lift hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
6 - Load cell calibration procedure. . . . . . . . . . . . . . . . . . . 146
7 - Platform rotator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
H
SPECIAL PROCEDURES
1 - Axle and related components . . . . . . . . . . . . . . . . . . . . 149
1.1 - Set up and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.2 - General maintenance -
Electric Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.2.1 - Drum Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1.3 - General maintenance -
Hydraulic brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1.3.1 - Drum Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1.3.2 - Synchronizing Your Trailer Brakes . . . . . . . . . . . . . . . . . . . . . . 151
1.3.3 - Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
1.3.4 - Maximum Wheel Fastener Torque . . . . . . . . . . . . . . . . . . . . . . 153
1.4 - How to use your electric brakes properly. . . . . . . . . . . . . . . . . . . . . . . . 154
1.5 - Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1.5.1 - Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
1.5.2 - Break cleaning and inspection . . . . . . . . . . . . . . . . . . . . . . . . . 157
1.5.3 - Brake lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
1.5.4 - Shoes and Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
1.5.5 - Hubs / Drums / Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
1.5.6 - Hub removal - Standard bearings. . . . . . . . . . . . . . . . . . . . . . . 159
1.5.7 - Brake Drum Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
1.5.8 - Bearing inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
1.5.9 - Bearing lubrication - Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
1.5.10 - Bearing Lubrication - Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
1.5.11 - SEAL INSPECTION AND REPLACEMENT . . . . . . . . . . . . . . . 163
1.5.12 - BEARING ADJUSTMENT AND HUB REPLACEMENT . . . . . . 164
1.5.13 - BEARING REPLACEMENT AND DRUM INSTALLATION. . . . 166
1.5.14 - Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
1.5.15 - How to measure voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
1.5.16 - How to measure amperage . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
1.6 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
1.6.1 - Storage preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
1.6.2 - After prolonged storage inspection procedure . . . . . . . . . . . . . 170
1.6.3 - Trip preparation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
1.7 - Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
1.7.1 - Introduction to troubleshooting -
Hydraulic braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
1.7.2 - Introduction to troubleshooting -
Electric braking system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
1.7.2.1 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
2 - Brake adjustment bradley running gear. . . . . . . . . . . . 176
2.1 - Aerial work platforms with standard brakes. . . . . . . . . . . . . . . . . . . . . . 176
2.2 - THIRTEEN PERCENT (13 %) GRADE TEST . . . . . . . . . . . . . . . . . 178
2.3 - AERIAL WORK PLATFORMS WITH DRIVE AND SET BRAKES178
2.4 - TROUBLESHOOTING THE BRADLEY RUNNING GEAR. . . . . 180
I
MATERIAL SAFETY

6 2420341380 E 02.12 USA
Summit Series
Aerial work platform
This equipment is designed and manufactured in compliance with the duties, responsibilities and standards set forth for
manufacturers in the ANSI, CSA, AS and/or CE standards in effect at the time of manufacture.
This equipment meets or exceeds applicable ANSI, CSA, AS and/or CE codes and standards when operated in
accordance with manufacturer's recommendations.
It is the responsibility of the user to follow all Federal, State and local codes and regulations that govern the safe
operation of this equipment.
Obtain, read and obey all safety precautions before performing maintenance or repairs or attempting to operate this
equipment. This includes all manufacturer recommendations as well as all Federal, State, and Local codes and
regulations.
To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel
attempt to operate and maintain the aerial work platform.
Some countries require that operators are licensed to operate aerial work platforms.
Check with all Federal, State, and Local codes and regulations before operation this machine.
This manual shall be considered a permanent and necessary component of the aerial work platform and shall be kept
with the machine at all times.
Owners and Lessors should complete a full inspection of all components and perform a test of all functions, including
brake functions, before commissioning or reselling the aerial work platform. Repair or replace all damaged or
malfunctioning components. Check local requirements with your manager.
HAULOTTE Group is dedicated to the continuous improvement of this and all HAULOTTE Group products. Therefore,
equipment information is subject to change without notice. Direct any questions or concerns regarding errors and / or
discrepancies in this manual to the HAULOTTE Group Service Department.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and
other reproductive harm.

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2420341380 E 02.12 USA
Summit Series
3522A (HTA13P) - 4527A (HTA16P) - 5533A (HTA19P)
20. Platform
21. Jib boom
22. Extension boom
23. Secondary boom
24. Knuckle
25. Master cylinder
26. Lower link
27. Primary lift cylinder
28. Outrigger cylinder
29. Outrigger leg
30. Axle

10 2420341380 E 02.12 USA
Summit Series
31. Outrigger foot
32. Outrigger pad
33. Primary boom rest
34. Latch release
35. Dolly wheel
36. Trailer hitch
37. Coupler
38. Jack
39. Generator interface plate
40. Turntable
41. Secondary boom rest
42. Primary boom
43. Secondary lift cylinder
44. Slave cylinder
45. Jib lift cylinder

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2420341380 E 02.12 USA
Summit Series
A - Safety
Safety
Proper training is required for the safe operation of any mechanical device. Failure to follow all instructions and safety
precautions in this manual and attached to the aerial work platform will result in death or personal injury.
Prior to operation :
Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work plat-
form.
Read, understand and obey all Federal, State and Local codes and regulations.
Become familiar with the proper use of all controls.
Inexperienced users should receive instruction by a qualified instructor before attempting to operate or maintain the aerial
work platform.
1 - Legend : Safety advisories
The following safety advisories are used throughout this manual to indicate specific hazards when
operating or maintaining the aerial work platform. Read, understand and obey all safety advisories to
prevent improper service, damage to equipment, personal injury or death.
Legend
N.B.-:-Contains additional information important for performing a procedure.
The use of intelligence and common sense is the best practice when following any safety policy.
Symbol Meaning
Indicates a hazardous situation which if not avoided, will result
in death or serious injury.
Indicates a hazardous situation which if not avoided, could
result in death or serious injury.
Indicates a hazardous situation which, if not avoided, may
result in minor or moderate injury.
Contains information important in the prevention of errors that
could damage the machine or its components.

12 2420341380 E 02.12 USA
Summit Series
A - Safety
2 - Before operation
Ensure the following general safety precautions are followed before operating the Aerial Work
Platform :
• ALWAYS inspect the usage area for potential hazards, such as unstable or unlevel surfaces,
overhead obstructions and electrically charged wires or conductors. ALWAYS watch for moving
vehicles in the operating area.
• ALWAYS conduct a thorough visual inspection of the aerial work platform before operation. Check
for damaged or worn parts, hydraulic leaks, damaged wiring, loose wiring conductors, damaged
outriggers, low tire pressure, uneven tire wear or tire damage. Check for any improperly operating
components. NEVER operate the aerial work platform if any damage is observed or suspected.
Repair damaged or malfunctioning equipment before operation.
• ALWAYS wear proper clothing. Wear protective equipment as required by Federal, State and Local
codes and regulations. Keep loose clothing, jewelry, gloves and hair away from moving parts.
• ALWAYS wear a Safety Harness and energy-absorbing Lanyard, such as the Safety Harness and
Lanyard available through the HAULOTTE Group.
• ALWAYS inspect platform floor and outrigger footpads for mud, grease, debris or other foreign
material. ALWAYS remove any such material from the aerial work platform before operation.
• ALWAYS RED tag any part of the machines known or suspected to be damaged or malfunctioning.
ALWAYS remove a malfunctioning, damaged or defective aerial work platform from service. NEVER
operate an aerial work platform that has any known or suspected defect.
• ALWAYS comply with the instructions found in Safety and / or Service Bulletins distributed by the
manufacturer / factory. Bulletins may contain critical procedures that supersede the information
contained in this manual.
• NEVER operate this aerial work platform while under the influence of drugs or alcohol, while taking
prescription medications that may leave the operator drowsy or prone to dizziness, or while feeling ill.
• NEVER modify, alter or change the aerial work platform in any way that would affect its original design
or operation.
• NEVER deface, modify or obscure any decals or markings on the aerial work platform.
• NEVER operate the aerial work platform in any way for which it is not intended.
• NEVER operate the aerial work platform in explosive or flammable environments.
Before attempting aerial work platform operations, operator(s) should :
• Attend a training program as required by all Federal, State, and Local codes and regulations.
• Obtain, read and obey all safety precautions as indicated by manufacturer's recommendations and
all Federal, State and Local codes and regulations.
• Become familiar with the location and use of all controls.
• Verify that there are no overhead obstructions or live power sources in the work area that could
interfere with the safe operation of the aerial work platform.
• Cordon off the area surrounding the aerial work platform to keep personnel, vehicles and moving
equipment away from the aerial work platform while in use.
• Position the aerial work platform on a firm and level surface.
• Conduct a Pre-Operation Inspection by performing all recommended Daily Service Checks.
"Equipment Maintenance" section.

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2420341380 E 02.12 USA
Summit Series
A - Safety
3 - During operation
Ensure the following general safety precautions are followed while operating the Aerial Work Platform :
• ALWAYS position away from power lines, this ensures that no part of the aerial work platform
accidentally reaches into an unsafe area. This includes full extension of the telescoping boom
through 700 ° Non-Continuous rotation.
Minimum safe approach distances
• ALWAYS check with local electrical authorities regarding any local requirements which may differ
from those shown in Table "MINIMUM SAFE APPROACH DISTANCES".
• ALWAYS keep away from an aerial work platform that is exposed to electrically charged power lines.
If the aerial work platform comes in contact with electrically charged power lines, NEVER touch or
operate aerial work platform from ground level until power lines are shut off.
• ALWAYS operate only on a firm and level surface. NEVER operate on surfaces that do not support
the aerial work platform with its rated load capacity or on surfaces that do not support force exerted
by the outriggers during aerial work platform operation. Operate only on surfaces that can support a
pressure of 1,8 kg/cm² (25 psi) to ensure safe operation.
• ALWAYS keep personnel away from potential pinch and shear points and from potential crush
hazards as indicated by decals attached to the aerial work platform.
• ALWAYS keep the safety bar lowered (closed) unless personnel are entering or exiting the work
platform.
• ALWAYS use a 3 point contact (both hands and one foot) when entering or exiting the work platform.
• ALWAYS wear proper footgear. ALWAYS keep the platform free of debris.
• ALWAYS keep personnel and obstructions clear of the aerial work platform when repositioning the
boom or platform.
• ALWAYS cordon the area surrounding the outriggers to keep personnel, vehicles and moving
equipment away from the aerial work platform while in use.
• ALWAYS stay clear of overhead obstructions, including wires and cables.
This aerial work platform is NOT insulated for use near electrical power lines and DOES NOT provide protection from
contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (
3.05 m (10 ft) minimum minimum) and must always allow for platform movement due to gusty winds. Always contact
power company before working near power lines. Assume every power line is live. Power lines can be blown by the wind.
Voltage range Minimum safe approach distances
(Phase to phase) Feet Mètre
0 - 300 V Avoid contact
300 V - 50 kV 10 3.05
50 - 200 kV 15 4.57
200 - 350 kV 20 6.10
350 - 500 kV 25 7.62
500 - 750 kV 35 10.67
750 - 1000 kV 45 13.72

14 2420341380 E 02.12 USA
Summit Series
A - Safety
• ALWAYS unhitch trailer from tow vehicle before operating outriggers.
• ALWAYS disengage aerial work platform travel latches before raising aerial work platform sections
and reengage aerial work platform travel latches before transporting.
• ALWAYS exercise caution when rotating the boom from the ground (lower) control panel. ALWAYS
watch for personnel inside the radius of the turntable and boom arm when rotating from the ground
(lower) or platform (upper) controls.
• ALWAYS remove personnel from the aerial work platform before attempting to free an elevated
platform that has become caught or snagged on an adjacent structure or obstacle.
• NEVER operate the aerial work platform from a position on a truck-bed, trailer, floating vessel or
scaffolding without written approval from the manufacturer / factory.
• NEVER operate the Drive function (if equipped) on surfaces exceeding 4.5 °, or with more than one
person in the platform.
• ALWAYS maintain joystick enable lever during drive operation.
• NEVER allow electrode contact with any part of the aerial work platform while welding from the
platform. NEVER use the aerial work platform as a ground for welding.
• NEVER operate without the outriggers fully extended or when the aerial work platform is not level.
• NEVER position an elevated platform against another object to steady the platform.
• NEVER override or bypass the manufacturer’s safety devices.
• NEVER attach a safety harness to an adjacent structure, pole, or to nearby equipment while working
from the platform.
• NEVER raise the outriggers with materials or personnel on board, or while platform is raised or
extended.
• NEVER sit, stand or climb on platform railing. ALWAYS keep both feet firmly on the platform floor.
• NEVER attempt to increase the working height with boxes, ladders, stools or any other materials.
• NEVER operate this aerial work platform when exposed to high winds, thunderstorms, ice or any
weather conditions that would compromise operator safety.
• NEVER operate aerial work platform in conditions where wind speeds exceed 45 km/h ( 28 mph or
12.5 m/sec). Steady or gusty winds that exceed the recommended wind speed may affect stability
and aerial work platform operation.
• NEVER allow ropes, electric cords, hoses or other equipment to become entangled in the aerial work
platform.
• NEVER exceed the load limits set by the manufacturer / factory. Use only the material lifting hook,
supplied as an option and manufactured by Haulotte Group when lifting materials. Safely stow all
tools and equipment.
• NEVER exceed load ratings by transferring loads to the aerial work platform at elevated heights.
• NEVER use the platform to lift a load that exceeds the platform dimensions. NEVER lift a load in such
a way that the center of gravity is higher than the top guardrail of the platform.
Failure to unhitch trailer from tow vehicle prior to outrigger deployment could cause damage to trailer tongue and / or tow
vehicle.

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2420341380 E 02.12 USA
Summit Series
A - Safety
• NEVER modify the platform or carry materials that would increase the surface area of the platform.
Increasing the area exposed to the wind may affect the aerial work platform stability. NEVER attach
overhanging loads when raising or lowering the platform.
• NEVER use the boom or platform to push or pull or to lift any part of the machine.
• NEVER use the boom or platform to place a load against any structure, materials or equipment.
• NEVER climb on the boom.
• NEVER leave an elevated platform unattended.
• NEVER leave the keys in the aerial work platform while unattended or not in use.
4 - Drive safety
ALWAYS maintain an awareness of limited sight and blind spots when operating drive functions.
ALWAYS limit travel speed according to surface conditions, slope, location of personnel and
obstructions and any other factors which may result in collision.
NEVER operate drive functions on slopes exceeding 45% (24°).
NEVER engage in stunt driving, horseplay or any other behavior considered unsafe according to
employer, job site and all Federal, State, and Local codes and regulations.
NEVER operate the internal combustion engine in an area that is not properly ventilated.
NEVER fuel the internal combustion engine while smoking, or while near spark or open flame.

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5 - Fall protection
6 - Manual force
• Never push off or pull toward any object outside the platform.
• Maximum allowable manual force is 400 N (90 lb.).
• Occupants must wear a safety belt or harness in accordance with all Federal, State, and
Local codes and regulations. Attach lanyard to the anchor provided on the work platform.
• NEVER sit, stand, or climb on the platform guard rails. Maintain a firm footing on the
platform floor at all times.
• NEVER climb down from the platform when raised. If a power failure should occur,
ground personnel should use the manual controls to lower the platform. Refer to the
"Operation" Section of this manual for manual operation.
• Keep platform floor clear of debris.
• Lower the platform entry mid-rail or close the entry gate before operating.

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7 - Wind loading
• Never operate the aerial work platform in strong or winds that exceed 28 mph
(12.5 m/s) or 45 km/h. Never increase the surface area of the platform or the
load. Increasing the area exposed to the wind will decrease the aerial work
platform stability.
• The Beaufort scale of wind force is accepted internationally and is used when communicating
weather conditions. It consists of a number 0 - 10 > , each representing a certain strength or velocity
of wind at 10 m(32 ft10 in) above ground level in the open. Beaufort scale.
Beaufort scale
Force Meteorological
description Observed effects m/s km/h mph
0Calm Calm; smoke rises vertically 0 - 0,3 0 - 1 0 - 0.62
1Light Air Direction of wind shown by
smoke. 0,3 - 1,4 1 - 5 0.62 - 3.11
2Light breeze
Wind felt on the face. Leaves
rustle. Ordinary vanes moved by
wind.
1,7 - 3,1 6 - 11 3.73 - 6.84
3Gentle breeze
Leaves and small twigs in
constant motion. Wind exceeds
light flag.
3,3 - 5,3 12 - 19 7.46 - 11.81
4Moderate breeze Raised dust and loose papers.
Small branches are moved. 5,6 - 7,8 20 - 28 12.43 - 17.4
5Fresh breeze
Small trees in leaf to sway.
Crested wavelets form on inland
waterways.
8,1 - 10,6 29 - 38 18.02 - 23.61
6Strong breeze
Large branches in motion.
Whistling heard in telephone
wires. Umbrellas used with
difficulty.
10,8 - 13,6 39 - 49 24.23 - 30.45
7Near gale
Whole trees in motion.
Inconvenience felt when walking
against wind.
13,9 - 16,9 50 - 61 31.07 - 37.9
8Gale Breaks twigs off trees. Generally
impedes progress. 17,2 - 20,6 62 - 74 38.52 - 45.98
9Strong gale
Slight structural damage occurs.
Chimney pots and slates
removed.
20,8 - 24 75 - 88 46.60 - 54.68
10 > Storm, Violent Storm,
Hurricane
Trees uprooted, widespread
damage to structures,
widespread devastation.
24,7 > 89 > 55.3 >

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8 - Explosion hazard
• NEVER operate aerial work platform if you smell or detect Liquid Petroleum Gas (LPG), gasoline,
diesel fuel or other explosive substances.
• ALWAYS charge Batteries only in an open, well-ventilated area away from sparks, flames and lighted
tobacco.
If this aerial work platform is equipped with a generator :
• NEVER refuel with the engine running.
• NEVER operate engine unless in a well-ventilated area to avoid carbon monoxide poisoning.

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9 - Maintenance
Ensure the following general safety precautions are followed while performing maintenance on the
aerial work platform.
9.1 - GENERAL MAINTENANCE
• ALWAYS perform maintenance procedures according to manufacturer’s guidelines.
• NEVER disregard or bypass proper maintenance procedures.
• ALWAYS inspect hydraulic system to ensure that all lines, connectors and fittings are properly
fastened and are in good condition.
• ALWAYS turn the key switch to the "OFF" position and remove key before performing maintenance.
Whenever possible, ALWAYS perform maintenance with the boom and platform in its fully lowered,
stowed position.
• ALWAYS secure the boom before performing maintenance on hydraulic cylinders.
• ALWAYS disconnect power to the hydraulic pump drive motor before making electrical checks to the
hydraulic valves.
• ALWAYS keep all mechanical parts properly adjusted and lubricated according to maintenance
schedule and manufacturer / factory specifications. Refer to the "Equipment Maintenance" Section of
this manual.
• ALWAYS perform a function check of operating controls before each use and after any repairs have
been made.
• ALWAYS locate and protect against possible pinch points before performing any maintenance or
repairs. Be aware of personnel under, and around the aerial work platform.
• ALWAYS use only manufacturer-approved parts to repair or maintain aerial work platform. If any
portion of this aerial work platform is rebuilt or repaired, retesting is required in accordance with
manufacturer / factory instructions.
• ALWAYS maintain a safe distance while testing the hydraulic components. ALWAYS relieve hydraulic
pressure before loosening or removing hydraulic components. NEVER test or operate the hydraulic
components while personnel are near the aerial work platform.
• NEVER allow water or foreign particles into the DC electric motor housing. Inclusion of water or
foreign particles may cause serious damage to the motor. If the motor becomes wet, refer to the
"Motor Drying Instructions" located in the Equipment Maintenance section of this manual or contact
the Haulotte Customer Service Department at 1-800-537-0540 for proper drying instructions.
• NEVER add unauthorized fluids to the hydraulic system or battery. NEVER mix hydraulic oils.
Consult manufacturer specifications. Refer to the "Equipment Maintenance" Section of this manual for
hydraulic system maintenance procedures.
• NEVER exceed the manufacturer’s recommended relief valve settings.
• NEVER touch or allow metal tools to contact any components that are sensitive to static discharge.
ALWAYS use static discharge prevention mats and grounding devices when handling electronic
components.
• NEVER adjust, repair, replace or bypass any hydraulic or electrical control or safety device. These
include, but are not limited to; hydraulic load control and flow control valves, solenoid valves and limit
switches. ALWAYS consult an authorized HAULOTTE Group technician by contacting the Customer
Service Department at 1-800-537-0540 if repairs are necessary.

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• NEVER modify, alter or change the aerial work platform without first consulting an authorized
HAULOTTE Group technician, and NEVER in any way that would affect its original design or
operation.
9.2 - BATTERY MAINTENANCE
Ensure the following general safety precautions are followed when performing battery
maintenance on the aerial work platform :
• ALWAYS check the battery fluid level daily.
• ALWAYS wear safety glasses when working with or near batteries.
• ALWAYS avoid contact with battery acid. Battery acid causes serious burns and should be kept away
from skin or eyes. If contact occurs, flush with water and consult a physician immediately.
• ALWAYS disconnect ground cable first when removing battery.
• ALWAYS connect ground cable last when installing battery.
• ALWAYS charge batteries in open, well-ventilated areas.
• ALWAYS replace batteries using only parts recommended by manufacturer / factory. ALWAYS use
only batteries with sealed caps over cells.
• NEVER smoke while servicing batteries.
• NEVER charge batteries near flammable materials.
• NEVER allow batteries to overcharge and boil.
• NEVER short across battery posts to check for current. NEVER break a live circuit at the battery.
• NEVER disconnect battery from charger while charger is connected to a live power source.
• NEVER jump-start other vehicles using the aerial work platform batteries.

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3522A (HTA13P)

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Technical characteristics-For 3522A (HTA13P)
Machine 3522A (HTA13P)
Characteristics Metric
Imperial
Maximum work height 12.73 m(41 ft9 in)
Maximum platform height 10.90 m(35 ft9 in)
Up and over height 5.79 m(19 ft0 in)
Maximum horizontal outreach • From centerline : 6.86 m(22 ft6 in)
• From outrigger footpad edge : 5.31 m(17 ft5 in)
Rated platform capacity • Without platform rotation : 227 kg(500 lb)
• With platform rotation : 200 kg(440 lb)
Maximum occupants 2
Total weight
Without option : 1542 kg(3400 lb)
Drive and set option adds 113 kg(250 lb), Engine option
adds 86 kg(190 lb), all other options add 68 kg(150 lb) to
weight
Turntable rotation 700 °Non continuous
Leveling capability 12.5 °
Platform dimensions
• Height : 1.09 m(3 ft7 in)
• Length : 0.76 m(2 ft6 in)
• Width : 1.22 m(4 ft0 in)
Platform rotation / Type (Optional) 120 °-Manual
Stowed dimensions
• Height : 1.96 m(6 ft5 in)
• Length : 4.96 m(16 ft3 in)
• Width : 1.65 m(5 ft5 in)
Jib dimensions • Length : 1.3 m(4 ft3 in)
• Vertical Motion : 150° (+70° / -80°)
Outrigger footprint (To center of pad)
• Length : 3.38 m(11 ft1 in)
• Width : 3.02 m(9 ft11 in)
• Footpad diameter : 0.25 m(0 ft10 in)
Parking brake Mechanical
Towing brake
Hydraulic Surge
Mechanical
Electrical
Rated towing speed 105 km/h (65 mph)
Tire size ST 205/75 R14C
Control system 24V DC
Battery 4 x 6V 245 amp-hr
Charger type • 110 Volt 60 Hz
• 220 Volt 50 Hz
Hydraulic pressure 207 bar(3,000 psi)
Reservoir capacity 12 l(3.1 gal US)
Hydraulic system capacity 19 l(5.1 gal US)
Hydraulic oil (Standard) HVI AW32
Maximum decibel level
• DC mode - Ground : 60 dBA
• DC mode - Platform : 55 dBA
• Engine mode - Ground : 70 dBA
• Engine mode - Platform : 65 dBA

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Function speeds
Primary boom :
• Primary, up - Fast : 14-18 sec
• Primary, up - Slow : 33-37 sec
• Primary, Down - Fast : 14-18 sec
• Primary, Down - Slow : 46-60 sec
Secondary boom :
• Secondary Up - Fast : 12-16 sec
• Secondary Up - Slow : 24-28 sec
• Secondary Down - Fast : 18-22 sec
• Secondary Down - Slow : 62-66 sec
Boom Jib :
• Jib, Up - Fast : 16-10 sec
• Jib, Up - Slow : 12-16 sec
• Jib, Down - Fast : 10-14 sec
• Jib, Down - Slow : 26-30 sec
Extension boom :
• Boom extend - Fast : 10-14 sec
• Boom extend - Slow : 22-26 sec
• Boom retract - Fast : 14-18 sec
• Boom retract - Slow : 30-34 sec
Turntable 700 ° Non Continuous Rotation
:
• Turntable rotation - Fast : 154-158 sec
• Turntable rotation - Slow : 218-222 sec
Platform :
• Platform compensation up- Fast : 8-12 sec
• Platform compensation up - Slow : 10-14 sec
• Platform compensation down - Fast : 5-9 sec
• Platform compensation down - Slow : 5-9 sec
Outrigger (auto level) :
• Outrigger extend : 12-16 sec
• Outrigger retract : 22-26 sec
Localized Pressure per Outrigger 1.76 kg/cm² (25 psi)
Operation temperature range - 29 °C(-20 °F) to 43 °C(110 °F)
Machine 3522A (HTA13P)
Characteristics Metric
Imperial