Haulotte HA16RTJ User manual

OPERATOR'S MANUAL
For online reference and to download the manuals for your
machines, go to-:-
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OPERATOR'S MANUAL
HA16RTJ - HA16RTJ O - HA16RTJ PRO - HA46RTJ O -
HA46RTJ PRO
Color screen display
4001260900 E 10.23 USA / GB

A-Foreword
1 Foreword..........................................................................................................................3
2 User responsibility......................................................................................................... 4
2.1 Owner's responsibility........................................................................................................... 4
2.2 Employer's responsibility.......................................................................................................4
2.3 Trainer's responsibility.......................................................................................................... 4
2.4 Operator's responsibility....................................................................................................... 4
3 Safety............................................................................................................................... 5
3.1 Safety instructions..................................................................................................................5
4 Safety inquiries............................................................................................................. 12
5 Incident notification.................................................................................................... 13
6 Compliance....................................................................................................................14
6.1 Product modification............................................................................................................14
6.2 Product specifications..........................................................................................................14
6.3 Change of Ownership Notification..................................................................................... 14
6.4 Declaration of conformity................................................................................................... 15
B-Familiarization
1 General safety.................................................................................................................3
1.1 Intended use........................................................................................................................... 3
1.2 Decal content.......................................................................................................................... 3
1.3 Level of severity...................................................................................................................... 4
1.4 Symbols legend and definitions............................................................................................5
1.5 Symbols and colors................................................................................................................. 7
2 Models description......................................................................................................... 8
3 Primary machine components......................................................................................9
3.1 Description.............................................................................................................................. 9
3.2 Ground control box...............................................................................................................11
3.3 Platform control box............................................................................................................ 32
4 Performance Specifications........................................................................................ 37
4.1 Technical characteristics..................................................................................................... 37
4.2 Engine specifications............................................................................................................42
4.3 Working area / Range of motion.........................................................................................45
5 Decals and markings locations................................................................................... 46
C-Pre-operation inspection
1 Recommendations..........................................................................................................3
2 Working area assessment............................................................................................. 4
3 Inspection and Functional test..................................................................................... 5
3.1 Daily inspection.......................................................................................................................5
4 Safety functional checks..............................................................................................10
4.1 E-Stop button check..............................................................................................................10
4.2 Activation of controls........................................................................................................... 11
4.3 Fault detector........................................................................................................................11
4.4 Automatic engine cut-out....................................................................................................12
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Contents
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4.5 Overload sensing system.....................................................................................................13
4.6 Oscillating axles (If equipped) ...........................................................................................13
4.7 Slope warning device........................................................................................................... 13
4.8 Travel speed limitation........................................................................................................ 15
4.9 On-board electronics............................................................................................................ 15
D-Operation instructions
1 Operation........................................................................................................................ 3
1.1 Introduction............................................................................................................................ 3
1.2 Major description....................................................................................................................3
1.3 Operation from the ground control box..............................................................................3
1.4 Operation from the platform control box........................................................................... 4
2 Ground control box........................................................................................................ 6
2.1 To start and stop the machine-Diesel engine..................................................................... 6
2.2 To start and stop the machine-Petrol / gas (Propane) Engine.......................................... 6
2.3 Movement control.................................................................................................................. 6
2.4 Additional controls................................................................................................................. 8
3 Platform control box...................................................................................................... 9
3.1 To start and stop the machine.............................................................................................. 9
3.2 To start and stop the machine-Petrol / gas (Propane) Engine.......................................... 9
3.3 Drive and steer control........................................................................................................ 10
3.4 Movement control................................................................................................................ 10
3.5 Additional controls............................................................................................................... 12
4 Rescue and emergency procedures........................................................................... 13
4.1 In case of power loss............................................................................................................ 13
4.2 To rescue operator in platform...........................................................................................13
4.3 Operation of overriding system from ground control box..............................................14
4.4 No power available...............................................................................................................14
5 Transportation..............................................................................................................15
5.1 Transport configuration...................................................................................................... 15
5.2 Machine stowage for transport- HA16RTJ - HA16RTJO - HA16RTJ PRO - HA46RTJO -
HA46RTJ PRO....................................................................................................................................... 15
5.3 Unloading.............................................................................................................................. 16
5.4 Towing....................................................................................................................................17
5.5 Storage................................................................................................................................... 17
5.6 Lifting operation................................................................................................................... 18
6 Cold Weather Recommendations............................................................................... 20
6.1 Engine oil............................................................................................................................... 20
6.2 Hydraulic oil...........................................................................................................................21
6.3 Preheating operation........................................................................................................... 21
E-General Specifications
1 Machine dimensions...................................................................................................... 3
2 Major component masses............................................................................................. 6
3 Acoustics and vibrations............................................................................................... 7
4 Wheel/Tire assembly......................................................................................................8
4.1 Technical specifications......................................................................................................... 8
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4.2 Inspection and maintenance................................................................................................ 8
5 Options.......................................................................................................................... 10
5.1 Platform................................................................................................................................. 10
5.2 On-board generator............................................................................................................. 11
5.3 Glazier's kit............................................................................................................................ 13
5.4 Plumber's kit......................................................................................................................... 16
5.5 Activ' Shield Bar -SECONDARY GUARDING SYSTEM (If fitted) ....................................... 19
F-Maintenance
1 General.............................................................................................................................3
2 Maintenance Schedule...................................................................................................4
3 Inspection program....................................................................................................... 5
3.1 General program.....................................................................................................................5
3.2 Daily inspection.......................................................................................................................5
3.3 Periodic inspection................................................................................................................. 5
3.4 Reinforced inspection............................................................................................................ 6
3.5 Major inspection..................................................................................................................... 6
4 Repairs and adjustments...............................................................................................7
G-Other information
1 Conditions of warranty.................................................................................................. 3
2 Subsidiary contact information....................................................................................4
2.1 California warning.................................................................................................................. 5
H-Records
1 Intervention register..................................................................................................... 3
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1 Foreword..........................................................................................................................3
2 User responsibility......................................................................................................... 4
2.1 Owner's responsibility........................................................................................................... 4
2.2 Employer's responsibility.......................................................................................................4
2.3 Trainer's responsibility.......................................................................................................... 4
2.4 Operator's responsibility....................................................................................................... 4
3 Safety............................................................................................................................... 5
3.1 Safety instructions..................................................................................................................5
4 Safety inquiries............................................................................................................. 12
5 Incident notification.................................................................................................... 13
6 Compliance....................................................................................................................14
6.1 Product modification............................................................................................................14
6.2 Product specifications..........................................................................................................14
6.3 Change of Ownership Notification..................................................................................... 14
6.4 Declaration of conformity................................................................................................... 15
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1 Foreword
You have just purchased aHAULOTTE®product and we would like to thank you for your business.
The aerial work platform is a device for lifting people designed and manufactured with the intent to enable
users to access overhead elevated temporary workplaces with the necessary tools and equipment.  All other
uses or alterations/modifications to the aerial work platform must be approved byHAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial
work platform in the designated Manual Holder, at all times.
Safe operation of this product can only be assured if you follow the operating instructions contained in this
manual. To ensure the safe and appropriate use of this equipment, only trained personnel are authorised
to use and carry out maintenance on the aerial work platform.
We would particularly like to draw your attention to2essential points:
- Comply with safety instructions.
- use this equipment within the performance limits specified by this user manual.
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and
not to be confused with the technical specifications. Only the specifications in this manual should be used
to study the suitability of the equipment for the intended use.
This operator's manual is specific to theHAULOTTE®products listed on the cover page of this manual.
Original language and version: Manuals in English and French are the original instructions.
Manuals in other languages are translations of the original instructions.
The user manual does not replace the necessary training that is required for all of this machine's operators. 
HAULOTTE®has compiled this manual to assist in safe and efficient operation of the products covered in the
manual.
The manual must be available to all operators and must be kept in a legible condition.  Additional copies can
be ordered fromHAULOTTE Services®.
Stay Safe and keep working withHAULOTTE®!
For online reference and to download the manuals for your machinesHAULOTTE®, go to:
https://www.e-technical-information.com
or, scan the QR Code below:
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2 User responsibility
2.1 Owner's responsibility
The owner (or hirer) has the obligation to:
- To inform operators of the instructions contained in the Operator's Manual.
- Follow local regulations regarding operation of the machine.
- Replace all manuals or labels that are missing or in poor condition. Additional copies can be ordered
fromHAULOTTE Services®.
- To establish a preventive maintenance program in accordance with the manufacturer's
recommendations, taking into account the environment and severity of use of the machine.
- To perform periodic inspections in accordance withHAULOTTE®recommendations and local regulations.
All malfunctions and problems identified during the inspection shall be corrected before the aerial work
platform is returned to service.
2.2 Employer's responsibility
The employer (or plant superintendent) is required:
- To train and check the training of users.
- To authorise the trained user(s) to use the machine.
- To inform and familiarize the operator with the local regulations.
- Forbid anyone from operating the machine if:
• Under the influence of drugs, alcohol, etc.
• Subject to fits, convulsions, dizziness, etc.
2.3 Trainer's responsibility
- The trainer must be qualified to provide training to operators in accordance with applicable local
regulations.
- The training must include all of the instructions in this manual.
- The training must be given in an obstacle-free area until the trainee is considered competent as defined
by the training program undertaken.
2.4 Operator's responsibility
The operator has the obligation to:
- Read and understand the contents of this manual and familiarize himself/herself with the decals affixed
on the machine.
- To inspect the machine before use according toHAULOTTE®'s recommendations..
- Inform the owner (or hirer) if the manual or any decals are missing or are not legible.
- Inform the owner (or hirer) of any machine malfunction.
Operators must ensure that the inspections have been carried out by the owner and that they can use the
machine for the purpose intended by the manufacturer.
All users (driver, passenger, maintainer, transporter, etc.) must familiarise themselves with the
emergency controls and machine operation in case of an emergency.
The operator has the obligation to stop using the machine in the event of malfunction or safety problems on
the machine or in the work area and report the problem immediately to his/her supervisor.
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3 Safety
3.1 Safety instructions
3.1.1 Incorrect use
- Do not use the machine outside of the conditions specified in this manual.
- Do not use the machine as a crane, material lift or elevator. 
- Do not use the work platform as a hoisting machine (crane) by suspending a load outside of the platform.
- Do not tie the boom or platform to an adjacent fixed or mobile structure.
- Do not use/operate the machine when alone. A survey person or immediate Supervisor must be present
on the ground in case of emergency.
- Do not use a faulty or poorly maintained machine.  Remove defective/damaged machine from service.
- Do not climb onto the compartment covers of the machine.
- Do not replace items critical to machine stability with items of different weight or specification.
- Do not replace the wheels installed in the factory with wheels with different characteristics
- Do not alter or disable machine components that in any way affect safety and stability.
- Do not disable the safety devices.
- Do not use the machine if a label is missing or illegible.
- Do not damage, modify or hide machine labels or inscriptions.
3.1.2 Falling Hazards
N.B.-:-THE GUARDRAIL IS THE MAIN PROTECTION SYSTEM AGAINST FALLS FROM THE MOBILE LIFTING
PLATFORM (PEMP) .
Before commencing operation:
- Ensure that guard rails are correctly installed and secured.
- Ensure that gate or sliding bar is in its securely locked position.
- If using a machine that has a swing gate, check that the entry gate closes by
itself and gate latches and locks.
- Remove oil or grease from the steps, floor, handrail and the guardrails.
- Clean the floor of the platform (no debris).
To enter or exit from the platform:
- The machine must be completely stowed (Access configuration) .
- Face the machine to access the opening to the platform.
- Keep3points of contact (both hands and a foot) on the steps and the guardrail.
- Keep fingers away from moving parts near entry gate.
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When in the platform:
- Where personal fall protection equipment (FPE) is required by the employer, a
competent authority or local regulations, we recommend using a full harness
with a safety line.
- Personal fall protection equipment must only be fastened to approved fall
protection anchoring points on the platform provided for this purpose.
- Refer to this decal located on the platform.
- Safety lines must never be attached to an object or structure outside of the
work platform.
- Hold on securely to the guardrails.
- Always keep your feet firmly on the floor of the platform.
- Do not sit, stand, or climb on the platform guard rails.
- Do not lean on the gate or sliding bar.
- Do not lean over the guard rails or climb over them. Only work in the platform
area within the guard rails.
- Do not exit the platform until it is in the completely stowed position.
- Do not use the guardrail as a means of access to climb in or out of the platform.
3.1.3 Overturning / Tip-over Hazards
Before positioning and operating the machine:
- Ensure that the surface is capable of supporting the machine weight including the rated capacity. Check
the load bearing capacity of the supporting ground.
- Remain vigilant of driving direction reversal at the platform. Check the driving direction with the help of
the red or green arrow on the chassis relative to the red and green arrows on the platform control box.
- Do not exceed the maximum rated capacity that includes the weight of both
material and allowed number of occupants. Do not exceed the allowable
number of occupants.
- Do not increase the working height (using extensions, ladder, etc.).
- Do not place ladders or scaffolds in the platform or against any part of this
machine.
- Position loads uniformly in the centre of the work platform.
- Do not use the machine at wind speeds that are above the permissible
threshold. Refer to the display on the work platform to view the permissible
wind speed.
- Do not increase the surface area of the platform exposed to wind. This includes
adding panels, mesh, banners. Failure to follow this instruction may lead to a
loss of stability and as a result, the machine could tip over.
- Do not raise the platform or move the machine with the platform raised on a
slope with a gradient greater than the machine's permissible limit.
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- Do not drive the machine on slopes or grades exceeding the specified limits.
- Do not replace components critical to stability with components of different weight or specification.
- Do not use the machine with material or objects hanging from the guardrail or
the boom.
- Do not pull or push towards any object outside of the platform. Do not exceed the maximum allowable
side force stated in the performance specifications.
- Do not use the machine to support any external structure.
- Do not use the machine to tow other machines or to drag materials.
Using the machine on a slope:
Do not drive the machine on slopes with gradients exceeding the authorised transversal and lateral
limits for the machine  B 4.1 - Technical specifications.
WIND: the aerial work platform can be used up to the maximum wind speed indicated in the specifications
in this manual. To identify the local wind speed, use the Beaufort scale below, a wind gauge or an
anemometer.
N.B.-:-THE BEAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN
COMMUNICATING WEATHER CONDITIONS. A WIND SPEED RANGE AT 10 M (32 FT 9 IN) ABOVE FLAT, CLEAR
LAND IS ASSOCIATED WITH EACH DEGREE.
Beaufortscale
Force Meteorological
description Observed effects m/s km/h mph
0 Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62
1 Very light breeze Smoke indicates the wind
direction. 0,3 - 1,5 1 - 5 0,62 - 3,11
2 Light breeze Wind felt on the face. Leaves
rustle. Weather vanes turn. 1,6 - 3,3 6 - 11 3,72 - 6,84
3 Slight breeze
Leaves and small twigs in
constant motion. Flags move
slightly.
3,4 - 5,4 12 - 19 7,46 - 11,8
4 Nice breeze Raised dust and loose papers.
Small branches are moved. 5,5 - 7,9 20 - 28 12,43 - 17,4
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Force Meteorological
description Observed effects m/s km/h mph
5 Nice breeze
Small trees in leaf to sway.
Crested wavelets form on
inland waterways.
8,0 - 10,7 29 - 38 18,02 - 23,6
6 Cool wind
Large branches in motion.
Power lines and chimneys 'sing'.
Umbrellas used with difficulty.
10,8 - 13,8 39 - 49 24,23 - 30,45
7 Near gale
Whole trees in motion.
Inconvenience felt when
walking against wind.
13,9 - 17,1 50 - 61 31 - 37,9
8 Gale
Some branches break.
Generally we cannot walk
against the wind.
17,2 - 20,7 62 - 74 38,53 - 45,98
9 Strong gale
The wind causes slight damage
to buildings.
Tiles and chimney stacks are
blown off.
20,8 - 24,4 75 - 88 46,60 - 54,68
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3.1.4 Risk of electric shock (electrocution)
Risk of death or serious injuries.
The machine is not electrically insulated and does not provide protection from contact or proximity to
electrically charged conductors.
Always position all parts of the aerial work platform, the occupants, accessories and tools at a reasonable
distance from power lines to ensure that no part of the work platform accidentally comes into contact with a
power line.
Apply local regulations pertaining to safety distances. If this is not possible, follow the distances in the table
below at a minimum:
Minimum safe approach distances
Electric voltage Minimum safety distance
Mètre Feet
0 - 300  V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45
- Do not operate the machine when close to live power lines, consider the
movement of the machine and the sway of the electric power lines particularly
in windy conditions.
- Do not operate the machine during lightning, thunderstorms, snow/ice or any
weather condition that could compromise operator safety.
- Do not use the machine as a ground for welding.
- Do not weld on the machine without first disconnecting the battery terminals.
- Always disconnect ground cable first.
- The machine must not be used while charging the batteries.
- When using the AC power supply, ensure it is protected with a circuit breaker
and residual current device.
Keep away from the machine if it contacts energized power lines. Personnel
on the ground or in the platform must not touch or operate the machine until
energized power lines are shut off.
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3.1.5 Explosion / Fire Hazards
- Always wear protective clothing, glasses or a face protection shield and gloves
when working on batteries or energy sources.
N.B.:Acid is neutralized with sodium bicarbonate and water.
- Do not start the engine if you smell or detect liquid propane gas (LPG), gasoline,
diesel fuel or other explosive substances.
- Do not work on or operate a machine in an explosive or flammable
atmosphere / environment.
- Do not touch hot components.
- Do not bridge the battery terminals with metallic objects.
- Do not service the battery in proximity of spark, open flame, lit cigarettes.
- Do not fill up the fuel tank, when the engine is running and/or near a flame.
3.1.6 Crushing / Collision Hazards
Before using the machine, mark out the machine's work and circulation area using a marking
system appropriate to the task at hand and the work environment.
When in the platform:
- Check the work area for overhead clearance, for any obstacles besides and
below the platform when raising/lowering the platform and or before driving.
- During movement, keep all the parts of the body inside the platform. Hold onto
the guardrails on the opposite side to any surrounding structures. Take care to
avoid trapping hands whilst holding the guardrails.
- To position machine close to a building/structure, it is recommended using the
upper boom and or arms movement control functions to position, rather than
driving machine closer to structure.
- Warn personnel not to work, stand, or walk under a raised boom/platform.
- Be aware of the boom position and tail swing when rotating the turret (turntable).
- Always ensure that the chassis is never kept any closer than 1 m (3 ft 3 in) to holes, bumps, slopes,
obstructions, debris and ground coverings that may hide holes and other dangers.
- Keep non-operating personnel at least5 m (16 ft 5 in)away from the machine when driving and slewing.
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- Be aware of driving direction.
- When turret is slewed/rotated 180°, the platform is now facing the rear of the
machine.
- Check the driving direction with the help of the red or white arrows on the
chassis and the platform control box.
- Also note that when changing the driving direction (Forward <> Reverse) the
joysticks or switches must return to the neutral position before reversing the
drive direction and for movement to occur.
- When driving, position the platform so as to provide the best possible visibility and to avoid any blind
spots.
- Hold on securely to the guardrails.
-Personal Protection Equipment (EPI) :
• The occupants of the aerial work platform must wear personal protection equipment and comply with
local regulations in force.
• Operators must comply with the safety standards of the job site and the employer, as well as the
applicable state regulations relating to the use of personal protective equipment.
• All personal fall protection equipment (PFPE) must comply with current regulations, must be inspected
and used in accordance with the manufacturer's instructions.
- Avoid contact with fixed or mobile obstacles (other machines).
- Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of crushing
or collision. Restrict the operation of machines moving within the aerial work platform work area.
- Take into consideration the stopping distance, reduced visibility and blind spots of the machine.
- Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.
3.1.7 Risk of involuntary movements
Never use a damaged or malfunctioning machine.
Always respect the following rules:
- Maintain clearance from high voltage lines.
- Maintain clearance from generators, radar, electromagnetic fields.
- Never expose the batteries or electrical components to water (high pressure washer, rain).
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4 Safety inquiries
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall machine
safety should be sent to theHAULOTTE®PRODUCT SAFETYdepartment.
Each inquiry or request should include all relevant information; including contact name, telephone number,
mailing address, email address, plus the machine model and serial number.
The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written
response.
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5 Incident notification
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/accident
leading to personal injury or death, or when there is a major property damage.
HAULOTTE Group- EUROPE Product Safety Department
Address:Rue Emile Zola - 42420 Lorette - France
Tel:[phone]
Email:[email protected]
HAULOTTE Group- Australia, India and Asia Product Safety Department
Address:No.26 Changi North Way - Singapore 498812 - Singapore
Tel:[phone]
Email:[email protected]
HAULOTTE Group- North & South America Product Safety Department
Address:3409 Chandler Creek Rd. - Virginia Beach, VA 23453 - United States
Tel:[phone]
Email:[email protected]
Connect to our website:www.haulotte.com
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6 Compliance
6.1 Product modification
It is strictly forbidden to modify a HAULOTTE® product. Any modification may violate Haulotte design
parameters, local regulations and industry standards.
Any requests for modification must be formulated in writing (form) and be approved by the manufacturer.
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to the issued
bulletin(s) or with questions on the policy itself.
6.1.1 Implementing manufacturer safety campaigns
It is essential to implement the safety campaigns issued by the manufacturer. All of these campaigns are
accessible on our website.
Connect to our website:www.haulotte.com
Never market (or sell) a machine without first having carried out all of the safety campaigns.
6.2 Product specifications
HAULOTTE® cannot be held liable for any changes to the technical characteristics/specifications contained
in this manual. HAULOTTE®has a continuous improvement policy in place for its product range. Given this
policy, the Company reserves the right to modify products technical characteristics / specifications without
notice.
6.3 Change of Ownership Notification
It is important and necessary to keepHAULOTTE Services®updated with current ownership of the machine. 
This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or
transferred this machine(s); it is your responsibility to notify HAULOTTE Services®. It is not required to
include Lessees/Renters of Leased/Rented machines on this form.
Connect to our website:www.haulotte.com
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