Haulotte STAR 6 User manual

Operator's manual
STAR 6 - STAR 13
4001197800 E 11. 22 USA / GB
Operator's manual
STAR 6 - STAR 13
24203 0
X
USA
For online reference and to download the manuals for your
machines HAULOTTE®, go to :
https://www.e-technical-information.com
or, scan the QR Code below :

2 4001197800 E 11. 22 USA / GB
STAR 6 - STAR 13

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CONTENTS
Operator's manual
CONTENTS
A
FOREWORD
1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Trainer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.1 - Incorrect use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.2 - Falling Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.3 - Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 - Risk of electric shock (electrocution) . . . . . . . . . . . . . . . . . . . . . 14
2.1.5 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.6 - Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.7 - Risk of involuntary movements . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 - Safety inquiries. . . . . . . . . . . . . . . . . . . . . . . . . 17
4 - Incident notification . . . . . . . . . . . . . . . . . . . . . 17
5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 - Product modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.1 - Implementing manufacturer safety campaigns. . . . . . . . . . . . . . 18
5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 - Change of Ownership Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4 - Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B
FAMILIARIZATION
1 - General safety. . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.1 - Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.2 - Decal content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.4 - Level of severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.5 - Symbols legend and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2 - Models description. . . . . . . . . . . . . . . . . . . . . . 28
3 - Primary machine components . . . . . . . . . . . . 30
3.1 - Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2 - Maintenance support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3 - Extension deck (If fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.2 - HAULOTTE Activ'Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4.2.1 - LCD screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.5.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4 - Performance Specifications . . . . . . . . . . . . . . 44
4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5 - Decals and markings locations. . . . . . . . . . . . 49

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Operator's manual
C
PRE-OPERATION INSPECTION
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . 59
2 - Working area assessment . . . . . . . . . . . . . . . . 59
3 - Inspection and Functional test . . . . . . . . . . . . 60
3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4 - Safety functional checks . . . . . . . . . . . . . . . . . 63
4.1 - E-Stop button check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.3.1 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.4 - Overload sensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.5 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.6 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.7 - Electronic variable speed drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.9 - Machine braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.10 - Wheel motor brake release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.11 - Pothole protection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.12 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
D
OPERATION INSTRUCTIONS
1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
1.2 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 68
1.3 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 69
2 - Ground control box . . . . . . . . . . . . . . . . . . . . . 70
2.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.2 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.3 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3 - Platform control box . . . . . . . . . . . . . . . . . . . . 71
3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.2 - Drive and steer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4 - Rescue and emergency procedures. . . . . . . . 73
4.1 - Mast manual lowering procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.2 - Exit from platform when elevated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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CONTENTS
Operator's manual
5 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.1 - Transport configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.2 - Machine stowage for transport - STAR 6 - STAR 13 -
STAR 8S - STAR 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.4.1 - Electric brake release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.6 - Loading by ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.7 - Unloading by ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.8 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.8.1 - Lifting with spreaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.8.1.1 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.8.1.2 - Necessary equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.8.1.3 - Preliminary procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.8.1.4 - Procedure for the use of slings - with spreader . . . . . . . . . . . . . 80
5.8.2 - Lifting without spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.8.2.1 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.8.2.2 - Necessary equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.8.2.3 - Preliminary procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.8.2.4 - Procedure for the use of slings - without spreader. . . . . . . . . . . 83
5.9 - Loading and unloading with forklift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6 - Cold Weather Recommendations . . . . . . . . . . 85
6.1 - Environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.1.1 - Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7 - Battery care and maintenance . . . . . . . . . . . . 86
7.1 - Battery recharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.1.1 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.1.2 - Battery charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.2 - Battery care and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.2.1 - Filling batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.2.1.1 - Procedure to fill the batteries manually – Option . . . . . . . . . . . . 91
7.2.1.2 - Procedure to fill the batteries automatically – Option . . . . . . . . . 93
7.2.2 - Desulfation charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.3 - Optimise battery life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
E
GENERAL SPECIFICATIONS
1 - Machine dimensions . . . . . . . . . . . . . . . . . . . . 98
2 - Major component masses . . . . . . . . . . . . . . . 100
3 - Acoustics and vibrations. . . . . . . . . . . . . . . . 101
4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . . 102
4.1 - Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4.2 - Inspection and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4.2.1 - Procedure of replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

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Operator's manual
F
MAINTENANCE
1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2 - Maintenance Schedule. . . . . . . . . . . . . . . . . . 108
3 - Inspection program . . . . . . . . . . . . . . . . . . . . 109
3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.3 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
3.5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
4 - Repairs and adjustments. . . . . . . . . . . . . . . . 111
G
OTHER INFORMATION
1 - Conditions of warranty . . . . . . . . . . . . . . . . . 113
2 - Subsidiary contact information. . . . . . . . . . . 113
2.1 - California warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
H
INTERVENTION REGISTER
1 - Intervention register. . . . . . . . . . . . . . . . . . . . 117

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74001197800 E 11. 22 USA / GB
STAR 6 - STAR 13
A- Foreword
Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
The aerial work platform is a device for lifting people designed and manufactured with the intent to enable users to access
overhead elevated temporary workplaces with the necessary tools and equipment. All other uses or alterations/
modifications to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform
in the designated Manual Holder, at all times.
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To
ensure the safe and appropriate use of this equipment, only trained personnel are authorised to use and carry out
maintenance on the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Comply with safety instructions.
• use this equipment within the performance limits specified by this user manual.
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be
confused with the technical specifications. Only the specifications in this manual should be used to study the suitability
of the equipment for the intended use.
This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.
The user manual does not replace the necessary training that is required for all of this machine's operators.
HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered in the manual.
The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered
from HAULOTTE Services®.
Stay Safe and keep working with HAULOTTE® !
For online reference and to download the manuals for your machines HAULOTTE®, go to :
https://www.e-technical-information.com
or, scan the QR Code below :
Original language and version :
Manuals in English and French are the original instructions. Manuals in other languages are translations
of the original instructions.

8 4001197800 E 11. 22 USA / GB
STAR 6 - STAR 13
A- Foreword
1 - User responsibility
1.1 - OWNER'SRESPONSIBILITY
The owner (or hirer) has the obligation to :
• To inform operators of the instructions contained in the Operator's Manual.
• Follow local regulations regarding operation of the machine.
• Replace all manuals or labels that are missing or in poor condition. Additional copies can be
ordered from HAULOTTE Services®.
• To establish a preventive maintenance program in accordance with the manufacturer's
recommendations, taking into account the environment and severity of use of the machine.
• To perform periodic inspections in accordance with HAULOTTE® recommendations and
local regulations.
All malfunctions and problems identified during the inspection shall be corrected before the
aerial work platform is returned to service.
1.2 - EMPLOYER'SRESPONSIBILITY
The employer (or plant superintendent) is required :
• To train and check the training of users.
• To authorise the trained user(s) to use the machine.
• To inform and familiarize the operator with the local regulations.
• Forbid anyone from operating the machine if :
• Under the influence of drugs, alcohol, etc.
• Subject to fits, convulsions, dizziness, etc.
1.3 - TRAINER'SRESPONSIBILITY
• The trainer must be qualified to provide training to operators in accordance with applicable
local regulations.
• The training must include all of the instructions in this manual.
• The training must be given in an obstacle-free area until the trainee is considered competent
as defined by the training program undertaken.

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94001197800 E 11. 22 USA / GB
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A- Foreword
1.4 - OPERATOR'SRESPONSIBILITY
The operator has the obligation to :
• Read and understand the contents of this manual and familiarize himself/herself with the
decals affixed on the machine.
• To inspect the machine before use according to HAULOTTE®'s recommendations..
• Inform the owner (or hirer) if the manual or any decals are missing or are not legible.
• Inform the owner (or hirer) of any machine malfunction.
Operators must ensure that the inspections have been carried out by the owner and that they
can use the machine for the purpose intended by the manufacturer.
The operator has the obligation to stop using the machine in the event of malfunction or safety
problems on the machine or in the work area and report the problem immediately to his/her
supervisor.
All users (driver, passenger, maintainer, transporter, etc.) must familiarise themselves with the emergency
controls and machine operation in case of an emergency.

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A- Foreword
2 - Safety
2.1 - SAFETY INSTRUCTIONS
2.1.1 - Incorrect use
• Do not use the work platform as a hoisting machine (crane) by suspending a load outside of
the platform.
• Do not tie the platform to an adjacent fixed or mobile structure.
• Do not use/operate the machine when alone. A survey person or immediate Supervisor must
be present on the ground in case of emergency.
• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine
from service.
• Do not climb onto the compartment covers of the machine.
• Do not replace items critical to machine stability with items of different weight or specification.
• Do not replace the wheels installed in the factory with wheels with different characteristics.
• Do not alter or disable machine components that in any way affect safety and stability.
• Do not disable the safety devices.
• Do not use the machine if a label is missing or illegible.
• Do not damage, modify or hide machine labels or inscriptions.
2.1.2 - Falling Hazards
N.B.-:-THE GUARDRAIL IS THE MAIN PROTECTION SYSTEM AGAINST FALLS FROM THE MOBILE
LIFTING PLATFORM (PEMP).
Before commencing operation :
• Ensure that guard rails are correctly installed and secured.
• Remove oil or grease from the steps, floor, handrail and the guardrails.
• Clean the floor of the platform (no debris).
• Do not use the machine outside of the conditions specified in
this manual.
• Do not use the machine as a crane, material lift or elevator.
• Ensure that gate or sliding bar is in its securely locked
position.
• If using a machine that has a swing gate, check that the
entry gate closes by itself and gate latches and locks.

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114001197800 E 11. 22 USA / GB
STAR 6 - STAR 13
A- Foreword
To enter or exit from the platform :
• The machine must be completely stowed (Access
configuration).
• Face the machine to access the opening to the platform.
• Keep 3 points of contact (both hands and a foot) on the steps
and the guardrail.
• Keep fingers away from moving parts near entry gate.
When in the platform :
• Where personal fall protection equipment (FPE) is required by
the employer, a competent authority or local regulations, we
recommend using a full harness with a safety line.
• Personal fall protection equipment must only be fastened to
approved fall protection anchoring points on the platform
provided for this purpose.
• Refer to this decal located on the platform.
• Safety lines must never be attached to an object or structure
outside of the work platform.
• Hold on securely to the guardrails.
• Always keep your feet firmly on the floor of the platform.
• Do not sit, stand, or climb on the platform guard rails.
• Do not lean on the gate or sliding bar.
• Do not lean over the guard rails or climb over them. Only work
in the platform area within the guard rails.
• Do not exit the platform until it is in the completely stowed
position.
• Do not use the guardrail as a means of access to climb in or
out of the platform.
307P216290 b
x 1

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A- Foreword
2.1.3 - Overturning / Tip-over Hazards
Before positioning and operating the machine :
• Ensure that the surface is capable of supporting the machine weight including the rated
capacity. Check the load bearing capacity of the supporting ground.
• Position loads uniformly in the centre of the work platform.
• Do not pull or push towards any object outside of the platform. Do not exceed the maximum
allowable side force stated in the performance specifications.
• Do not use the machine to support any external structure.
• Do not use the machine to tow other machines or to drag materials.
• Do not exceed the maximum rated capacity that includes the
weight of both material and allowed number of occupants. Do
not exceed the allowable number of occupants.
• Do not increase the working height (using extensions, ladder,
etc.).
• Do not place ladders or scaffolds in the platform or against any
part of this machine.
• Do not use the machine at wind speeds that are above the
permissible threshold. Refer to the display on the work platform
to view the permissible wind speed.
• Do not increase the surface area of the platform exposed to
wind. This includes adding panels, mesh, banners. Failure to
follow this instruction may lead to a loss of stability and as a
result, the machine could tip over.
• Do not raise the platform or drive with mast raised on inclines
exceeding the rated slope.
• Do not drive the machine on slopes or grades exceeding the
specified limits.

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Using the machine on a slope
WIND: the aerial work platform can be used up to the maximum wind speed indicated in the
specifications in this manual. To identify the local wind speed, use the Beaufort scale below,
a wind gauge or an anemometer.
N.B.-:-THE BEAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN
COMMUNICATING WEATHER CONDITIONS. A WIND SPEED RANGE AT 10 M(32 FT 9 IN) ABOVE FLAT,
CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.
Beaufort scale
Do not drive the machine on slopes with gradients exceeding the authorised transversal and lateral limits
for the machine. Section B 4.1 - Technical specifications.
While machine is on a slope, take extra precautions :
• to make sure that the machine does not over steer.
• to make sure there is NO loss of traction causing machine movement.
Force Meteorological description Observed effects m/s km/h mph
0Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62
1Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1 - 5 0,62 - 3,11
2Light breeze Wind felt on the face. Leaves rustle.
Weather vanes turn. 1,6 - 3,3 6 - 11 3,72 - 6,84
3Slight breeze Leaves and small twigs in constant motion.
Flags move slightly. 3,4 - 5,4 12 - 19 7,46 - 11,8
4Nice breeze Raised dust and loose papers. Small
branches are moved. 5,5 - 7,9 20 - 28 12,43 - 17,4
5Nice breeze Small trees in leaf to sway. Crested
wavelets form on inland waterways. 8,0 - 10,7 29 - 38 18,02 - 23,6
6Cool wind
Large branches in motion. Power lines and
chimneys 'sing'. Umbrellas used with
difficulty.
10,8 - 13,8 39 - 49 24,23 - 30,45
7Near gale Whole trees in motion. Inconvenience felt
when walking against wind. 13,9 - 17,1 50 - 61 31 - 37,9
8Gale Some branches break. Generally we
cannot walk against the wind. 17,2 - 20,7 62 - 74 38,53 - 45,98
9Strong gale
The wind causes slight damage to
buildings. Tiles and chimney stacks are
blown off.
20,8 - 24,4 75 - 88 46,60 - 54,68

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2.1.4 - Risk of electric shock (electrocution)
The machine is not electrically insulated and does not provide protection from contact or
proximity to electrically charged conductors.
Always position all parts of the aerial work platform, the occupants, accessories and tools at a
reasonable distance from power lines to ensure that no part of the work platform accidentally
comes into contact with a power line.
Apply local regulations pertaining to safety distances. If this is not possible, follow the
distances in the table below at a minimum :
Minimum safe approach distances
Risk of death or serious injuries.
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 310
50 - 200 kV 515
200 - 350 kV 620
350 - 500 kV 825
500 - 750 kV 11 35
750 - 1000 kV 14 45
• Do not operate the machine when close to live power lines,
consider the movement of the machine and the sway of the
electric power lines particularly in windy conditions.
• Do not operate the machine during lightning, thunderstorms,
snow/ice or any weather condition that could compromise
operator safety.
• Do not use the machine as a ground for welding.
• Do not weld on the machine without first disconnecting the
battery terminals.
• Always disconnect ground cable first.
• The machine must not be used while charging the batteries.
• When using the AC power supply, ensure it is protected with a
circuit breaker and residual current device.
Keep away from the machine if it contacts energized power lines.
Personnel on the ground or in the platform must not touch or
operate the machine until energized power lines are shut off.

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2.1.5 - Explosion / Fire Hazards
2.1.6 - Crushing / Collision Hazards
• Warn personnel not to work, stand, or walk under a raised boom/platform.
• Always ensure that the chassis is never kept any closer than 1 m (3 ft 3 in) to holes, bumps,
slopes, obstructions, debris and ground coverings that may hide holes and other dangers.
• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving.
Always wear protective clothing and eye wear when working with
batteries and power sources/systems.
N.B.-:-ACID IS NEUTRALIZED WITH SODIUM BICARBONATE AND
WATER.
Do not work on or operate a machine in an explosive or flammable
atmosphere / environment.
• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery in proximity of spark, open flame, lit
cigarettes.
• ALWAYS avoid contact with battery acid. Battery acid causes
serious burns and should be kept away from skin or eyes. If
contact occurs, flush with water and consult a physician
immediately.
Before using the machine, mark out the machine's work and circulation area using a marking system
appropriate to the task at hand and the work environment.
When in the platform :
• Check the work area for overhead clearance, for any obstacles
besides and below the platform when raising/lowering the
platform and or before driving.
• During movement, keep all the parts of the body inside the
platform. Hold onto the guardrails on the opposite side to any
surrounding structures. Take care to avoid trapping hands
whilst holding the guardrails.

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• Be aware of driving direction.
• Check the driving direction with the help of the red or white arrows on the chassis and the platform control box.
• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return
to the neutral position before reversing the drive direction and for movement to occur.
• When driving, position the platform so as to provide the best possible visibility and to avoid
any blind spots.
• Hold on securely to the guardrails.
• Personal Protection Equipment (EPI) :
• The occupants of the aerial work platform must wear personal protection equipment and comply with local
regulations in force.
• Operators must comply with the safety standards of the job site and the employer, as well as the applicable
state regulations relating to the use of personal protective equipment.
• All personal fall protection equipment (PFPE) must comply with current regulations, must be inspected and
used in accordance with the manufacturer's instructions.
• Avoid contact with fixed or mobile obstacles (other machines).
• Other machines (crane, aerial work platform, etc.) operating in the work area increase the
risk of crushing or collision. Restrict the operation of machines moving within the aerial work
platform work area.
• Take into consideration the stopping distance, reduced visibility and blind spots of the
machine.
• Limit travel speed to suit the ground surface condition, slope (incline), and people in the
vicinity.
2.1.7 - Risk of involuntary movements
Never use a damaged or malfunctioning machine.
Always respect the following rules :
• Maintain clearance from high voltage lines.
• Maintain clearance from generators, radar, electromagnetic fields.
• Never expose the batteries or electrical components to water (high pressure washer, rain).
While machine is on a slope, take extra precautions :
• to make sure that the machine does not over steer.
• to make sure there is NO loss of traction causing machine movement.

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3 - Safety inquiries
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall
machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.
Each inquiry or request should include all relevant information; including contact name, telephone
number, mailing address, email address, plus the machine model and serial number.
The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a
written response.
4 - Incident notification
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/
accident leading to personal injury or death, or when there is a major property damage.
Connect to our website : www.haulotte.com
HAULOTTE Group - EUROPE Product
Safety Department
Address : Rue Emile Zola - 42420
Lorette - France
Tel : [phone]
Email :
productsafety[email protected]
HAULOTTE Group - Australia, India and
Asia Product Safety Department
Address : No.26 Changi North Way -
Singapore 498812 - Singapore
Tel : [phone]
Email :
productysafety[email protected]
HAULOTTE Group - North & South
America Product Safety Department
Address : 3409 Chandler Creek Rd. -
Virginia Beach, VA 23453 - United States
Tel : [phone]
Email :
[e-mail]

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5 - Compliance
5.1 - PRODUCT MODIFICATION
It is strictly forbidden to modify a HAULOTTE® product. Any modification may violate Haulotte
design parameters, local regulations and industry standards.
Any requests for modification must be formulated in writing (form) and be approved by the
manufacturer.
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to
the issued bulletin(s) or with questions on the policy itself.
5.1.1 - Implementing manufacturer safety campaigns
It is essential to implement the safety campaigns issued by the manufacturer. All of these
campaigns are accessible on our website.
Connect to our website : www.haulotte.com
5.2 - PRODUCT SPECIFICATIONS
HAULOTTE® cannot be held liable for any changes to the technical characteristics/
specifications contained in this manual. HAULOTTE® has a continuous improvement policy
in place for its product range. Given this policy, the Company reserves the right to modify
products technical characteristics / specifications without notice.
Never market (or sell) a machine without first having carried out all of the safety campaigns.

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5.3 - CHANGE OF OWNERSHIP NOTIFICATION
It is important and necessary to keep HAULOTTE Services® updated with current ownership
of the machine. This way, HAULOTTE® will be able to provide the necessary support for the
product. If you have sold or transferred this machine(s); it is your responsibility to
notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented
machines on this form.
Connect to our website : www.haulotte.com

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5.4 - DECLARATION OF CONFORMITY
Declaration of conformity - Electric
platforms
The CE declarations of conformity only apply to machines that have been approved and commissioned
within the European Community (EC).