Hayward EnergyLine pro Service manual

SWIMMING POOL HEAT PUMP UNIT
Installation & Instruction Manual
ENERGYLINE PRO

CONTENTS
1. Preface 1
2. Specifications 2
2.1 Technical data for the swimming pool heat pump unit 2
2.2 Operating range 3
2.3 Dimensions 4
3. Installation and connection 5
3.1 Functional diagram 5
3.2 Heat pump unit 6
3.3 Hydraulic connection 6
3.4 Electrical connection 7
3.5 Initial start-up 8
3.6 Water flow setting 10
4. User interface 11
4.1 Overview 11
4.2 Clock function/settings 13
4.3 Tuner function/settings 13
4.4 Operation mode selection: heating or
cooling 14
4.5 Setting and visualisation for the set point 15
4.6 Locking and unlocking the touch screen 15
5. Maintenance and Winterising 16
5.1 Maintenance 16
5.2 Winterising 16
6. Appendix 17
6.1 Electrical Diagrams 17
6.2 Heating priority wiring 22
6.3 Exploded view and spare parts 24
6.4 Troubleshooting guide 34
6.5 Warranty 35
Please read attentively and save for future consultation.
This document must be given to the pool owner and should be kept in a safe place.

1
1. PREFACE
We thank you for purchasing this Hayward swimming pool heat pump unit.
This product was designed according to strict manufacturing standards to
satisfy the required quality levels. This manual includes all of the necessary
information concerning installation, debugging and maintenance. Please
attentively read this manual before opening the unit or before carrying out
any maintenance operations on it. The manufacturer of this product will not,
under any circumstances, be held responsible in the case of injury to the
user or damage to the unit resulting from improper installation, debugging
or unnecessary maintenance. It is essential to follow all of the instructions
specified in the manual at all times. The unit must be installed by a qualified
professional.
• Repairs must be made by a qualified professional.
• All electrical connections must be made by a qualified electrician according
to standards in the country of installation see § 3.4.
• Maintenance and the different operations must be carried out at the
recommended times and frequencies as specified in this manual.
• Only use genuine spare parts.
• Failure to comply with these recommendations will invalidate the warranty.
• This swimming pool heat pump unit heats swimming pool water and
maintains a constant temperature; it should not be used for any other
purpose.
After having read this manual, keep it for future usage.
Warnings concerning children/people with reduced physical capacity:
This appliance is not intended to be used by persons (especially children)
with reduced physical, sensory or mental capabilities or by persons who lack
experience or knowledge, unless they are under supervision or have received
instructions concerning the use of the appliance by a person responsible for
their safety.
(1) Potential for global warming
This product contains greenhouse effect fluorinated gases covered by the
Kyoto protocol.
Type of refrigerant: R410A
GAP Value(1) : 1975
Periodic inspections for refrigerant leakage can be required as a function
of European or local legislation. Please contact your local distributor for
additional information.

2
2. SPECIFICATIONS
2.1 Technical data for the swimming pool heat pump unit
* Value at +/- 5% under the following conditions: Exterior temperature = 15°C (59°F) / HR = 71% / Water inflow temperature = 26°C (78.8°F) / ∆T water 2°C (3.6°F). According to the NF 414 standard.
Models
ENERGYLINE
PRO
ENP1MS ENP2MS ENP3MS ENP4MS ENP5MS ENP4TS ENP5TS
Heating capacity* kW
BTU/h
5,9
20140
8
27000
11
37570
12,6
42690
15
51225
12.5
42690
15
51225
Absorbed electrical power kW 1,28 1,74 2,4 2,5 3,4 2,85 3,3 Running current* A 5,75 7,8 11,3 12,6 14,9 5,7 6,1 Power supply V
Ph/Hz
230 V

1 / 50Hz
230 V

1 / 50Hz
230 V

1 / 50Hz
230 V

1 / 50Hz
230 V

1 / 50Hz
380 V

3 / 50Hz
380 V

3 / 50Hz
aM type fuse calibre A10 aM 12 aM 16 aM 20 aM 25 aM 10aM 10aM Curve D circuit breaker A10 D 12 D 16 D 20 D 25 D 10D 10D Compressor quantity 1111111 Type of compressor Rotary Rotary Rotary Scroll Scroll Scroll Scroll Fan quantity 1111111 Fan power W 120 120 150 150 150 150 150 Fan rotation speed RPM 850 850 850 850 850 850 850 Ventilation Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal Sound pressure level (at 1 metre) dB(A) 51 54 56 56 56 56 56 Hydraulic connection mm 50 50 50 50 50 50 50 Nominal water flow* m3/h 2,5 3,4 5 5,2 6 5,1 6,2 Water pressure drop (max) kPa 2 6 12 9 12 12 12 Unit net dimensions (L/l/h) mm 1025/455/
660
1025/455/
660
1140/470/
875
1140/470/
875
1140/470/
875
1140/470/
875
1140/470/
875
Unit shipping dimensions (L/l/h) mm 1130/470/
760
1130/470/
760
1240/500/
980
1240/500/
980
1240/500/
980
1240/500/
980
1240/500/
980
Net weight / shipping weight kg 57/71 61/75 80/98 106/124 106/124 106/124 106/124

3
2. SPECIFICATIONS (continued)
2.2 Operating range
Use the swimming pool heat pump unit within the following ranges of
temperature and humidity to ensure safe and efficient operation.
Heating mode Cooling mode
Outside temperature -7°C ~ +35°C +7°C ~ +43°C
Water temperature +12°C ~ +35°C +8°C ~ +35°C
Relative humidity < 80% < 80%
Setting range from the set
point +15°C ~ +32°C +8°C ~ +32°C
If the temperature or humidity does not correspond to these conditions,
the security measures could be activated and the swimming pool heat
pump unit may no longer work.
The maximum heating temperature is set at 32°C to prevent damage to
the liners. Hayward cannot be held responsible if used at a temperature
above +32°C.
A
M O D E
S E T
A
M O D E
S E T

4
2. SPECIFICATIONS (continued)
2.3 Dimensions
Models: ENP1MS/ENP2MS Unit: mm
660
1025
630
430
455
270
82
50
25
120
50
400
82
50
25
120
50
875
430
470
1140
740
Frontal view
Overhead view
Water inlet
Water inlet
Water outlet
Water outlet
Drainage
Drainage
Models: ENP3MS/ENP4MS/ENP5MS Unit: mm
ENP4TS/ENP5TS

5
3. INSTALLATION AND CONNECTION
3.1 Functional Diagram
Note: The swimming pool heat pump unit is sold without any treatment or
filtration equipment. The components presented in the diagram are
spare parts to be supplied by the installer.
3.2 Heat pump
Pool
Water outlet
Chlorinator cell
(or other treatment)
Pump
filtration
Filter
Water Inlet
valve
Water outlet
valve
By-pass
valve
Air intake
Air evacuation
Place the heat pump outdoors and away from any enclosed technical
space.
Placed under a shelter, the minimum required distances mentioned
below must be respected in order to avoid any risk of air recirculation
and a deficiency in the unit's overall performance.

6
3. INSTALLATION AND CONNECTION (continued)
3.3 Hydraulic connection
The unit is supplied with two 50 mm Ø union connections. Connect the water
inlet to the heat pump coming from the filtration group then connect the water
outlet to the heat pump at the water conduit going to the pool (see diagram
below).
Install a by-pass valve between the heat pump entrance and exit.
of the filter Ø 50 ENTRY H2O
to the pool Ø 50 EXIT H2O
It is advised to install the unit on a dissociated cement block or a
mounting bracket designed for this use and to set up the unit on the
supplied rubber bushing (fastenings and washers not supplied).
The maximum installation distance between the unit and the swimming
pool is 15 metres.
The total length of the piping to and from the unit is 30 metres.
Insulate both the above ground and buried hydraulic piping.
If an automatic distributor or an electrolyser is used, it should be
installed imperatively after the heat pump with the goal of protecting the
titanium condenser against an elevated concentration of chemicals.
Be sure to install the by-pass valve and the supplied union connections
at the water inlet and outlet level in order to simplify purging during
the winter period and to facilitate access when disassembling for
maintenance.

7
Verify that the available electrical power supply and the network
frequency correspond to the required operating current taking into
account the appliance's specific location, and the current required to
supply any other appliance connected to the same circuit.
ENP1MS 230 V~ +/- 10% 50 HZ 1 Phase
ENP2MS 230 V~ +/- 10% 50 HZ 1 Phase
ENP3MS 230 V~ +/- 10% 50 HZ 1 Phase
ENP4MS 230 V~ +/- 10% 50 HZ 1 Phase
ENP5MS 230 V~ +/- 10% 50 HZ 1 Phase
ENP4TS 380 V~ +/- 10 % 50 HZ 3 Phases
ENP5TS 380 V~ +/- 10 % 50 HZ 3 Phases
See the corresponding wiring diagram in the appendix.
The connection box is located on the right side of the unit. Three
connections are designed for the power supply and two are for
controlling the filter pump (Enslavement).
3. INSTALLATION AND CONNECTION (continued)
3.4 Electrical connection
FNF C15-100 GB BS7671:1992
DDIN VDE 0100-702 EW EVHS-HD 384-7-702
AÖVE 8001-4-702 HMSZ 2364-702/1994/MSZ 10-553 1/1990
EUNE 20460-7-702 1993,
RECBT ITC-BT-31 2002
MMSA HD 384-7-702.S2
IRL Wiring Rules + IS HD 384-7-702 PL PN-IEC 60364-7-702:1999
ICEI 64-8/7 CZ CSN 33 2000 7-702
LUX 384-7.702 S2 SK STN 33 2000-7-702
NL NEN 1010-7-702 SLO SIST HD 384-7-702.S2
P RSIUEE TR TS IEC 60364-7-702
Electrical installation and wiring for this equipment must be in
conformity with local installation standards.
Check that the phases
balance does not exceed 2%
L N 1 2
= = = =
R S T N
= = = =
1 2
==
Power supply
230V~ / 50Hz
Power supply
380V~ / 50Hz Dry contact 7 A max Dry contact 7 A max

8
3.5 Initial start-up
Start-up procedure - After installation is complete, follow these steps:
1) Rotate the fan by hand to verify that it can turn freely, and that the turbine
is correctly affixed to the motor shaft.
2) Ensure that the unit is connected correctly to the main power supply (see
the wiring diagram in the appendix).
3) Activate the filtration pump.
4) Verify that all water valves are open and that the water flows toward the
unit before switching on the heating or cooling mode.
5) Verify that the drainage hose is correctly affixed and that it causes no
obstructions.
6) Activate the unit power supply, then press the On/Off button on the
control panel.
3. INSTALLATION AND CONNECTION (continued)
The electrical power supply must have, when appropriate, a fuse
protection device like a feed motor (aM) or D curve circuit breaker as
well as a differential circuit breaker 30mA (see following table).
Use an RO 2V/R 2V or equivalent power cord.
The cables sections are given for a maximum length of 25 m. They
must however be checked and adjusted according to the installation
conditions.
Always shut down the main power supply before opening the electrical
control box.
Models ENP1MS ENP2MS ENP3MS ENP4MS ENP5MS ENP4TS ENP5TS
Power supply V/Ph/Hz
230 V~
1/50 Hz
230 V~
1/50 Hz
230 V~
1/50 Hz
230 V~
1/50 Hz
230 V~
1/50 Hz
380 V~
3/50 Hz
380 V~
3/50 Hz
aM type fuse
calibre A10 aM 12 aM 16 aM 20 aM 25 aM 10 aM 10 aM
Curve D circuit
breaker A10 D 12 D 16 D 20 D 25 D 10 D 10 D
Cable section mm2
3G2,5
3 x 2,5
3G2,5
3 x 2,5
3G2,5
3 x 2,5
3G4
3 x 4
3G6
3 x 6
5G2,5
5 x 2,5
5G2,5
5 x 2,5

9
7) Ensure that no ALARM code is displayed when the unit is ON (see
troubleshooting guide).
8) Set the water flow using the by-pass valve (see § 3.6 and 2.1), as
provided for by each model, to obtain an Entry/Exit temperature of 2°C.
9) After running for several minutes, verify that the air exiting the unit is cool
(between 5 and 10°).
10) With the unit operating, turn off the filter pump. The unit should
automatically turn off and display error code E03.
11) Allow the unit and the pool pump to run 24 hours per day until the
desired water temperature has been reached. When the set water inlet
temperature is reached, the unit will turn off. It will automatically restart (as
long as the pool pump is running) if the pool temperature is at least 0.5°C
below the set temperature.
Water flow switch - The unit is equipped with a flow switch that turns on the
heat pump when the pool filtration pump is running, and deactivates it when
the filtration pump is out of order. If the water is low, the E03 alarm code will
appear on the regulator (See § 6.4).
Time delay - The unit is equipped with a time delay of 3 minutes in order
to protect the control circuit components, to eliminate restart cycling and
contactor chatter. Thanks to this time delay, the unit automatically restarts
approximately 3 minutes after each control circuit interruption. Even a brief
power interruption will activate the restart time delay.
Phase switch - The Triphasic units include a phase switch to ensure that the
compressor is rotating in the correct direction. If the unit does not start, check
the condition of the phase switch located in the electrical box.
3. INSTALLATION AND CONNECTION (continued)
4 Yellow/orange ON = Relay ON = Order and Phase number OK
4 Green = Power on
L1 L2 L3

10
3.6 Water flow setting
With the water entry and exit valves being open, adjust the by-pass valve in
order to obtain a difference of 2°C between the inflow and outflow temperature
(see principle diagram § 3.1). You can verify the switch by seeing the entry/
exit temperatures directly on the control panel.
3. INSTALLATION AND CONNECTION (continued)
Water inlet temperature
Water outlet
temperature
Note: Opening the by-pass valve creates a weaker flow, which leads to an
increasein∆T.
Closing the by-pass valve creates a stronger flow, which leads to a
decreasein∆T.

11
4.1 General presentation
The heat pump is equipped with a digital control panel with a touch screen,
electronically connected and pre-set at the factory in heating mode.
4. USER INTERFACE
Key
A
M O D E
S E T
Symbol Cooling Mode
Symbol Heating Mode
Automatic mode
Clock and timer settings
Selection and settings button
On/Off button and return
Scroll down
Scroll up

12
OFF Mode
When the heating pump is in sleep mode (OFF Mode) “OFF” is displayed on
the command screen.
ON Mode
When the heating pump is running or regulating (ON Mode), the inlet and
outlet water temperatures are displayed on the command screen.
4. USER INTERFACE (continued)

13
4.2 Clock settings
Press 2 times on , the blinking time display then set the time with the
arrows or then press one more time to set the minutes with the
arrows or . Press to validate.
Note: The settings will be automatically saved if no button is pressed after 5
seconds, if not press to validate.
4.3 Timer function settings
Setting this function is necessary if you would like to run the heat pump for
a shorter period than what is defined by the filtration clock. Therefore, you
can program a deferred start and an anticipated stop or simply stop a certain
timeframe from running (at night, for example).
Start Program (Timer ON) / Start
1) Press 2 seconds, Timer “ON” blinks.
2) Press to set the hour using the buttons .
3) Press to set the minutes using the buttons .
It is automatically saved after 5 seconds of no action.
Stop Program (Timer OFF) / Stop
1) Press 2 seconds, Timer “ON” blinks then press 3 times in a row
until timer "OFF" blinks.
2) Press to set the hour using the buttons .
3) Press to set the minutes using the buttons .
4. USER INTERFACE (continued)

14
4.4 Operating mode choice: heating or cooling
In Mode “OFF” or “ON”
Press the button
MO DE
SET
2 seconds to go from heating mode to cooling mode,
and vice-versa.
4. USER INTERFACE (continued)
Turn off the Timer (Timer ON and OFF) / Off and On
1) Press 2 seconds, Timer “ON”.
2) Press to delete the programme.
3) Press 2 seconds timer “ON” blinks then press 2 seconds, Timer “OFF”
blinks.
4) Press to delete the programme.

15
4. USER INTERFACE (continued)
4.5 Settings and visualisation from the set point (desired
water temperature)
In Mode “OFF” and Mode “ON”
Press the buttons or to define the desired set point. The settings are
made with a precision of 0.5 °C.
It is recommended to never surpass 30°C to avoid alteration of the
liners.
Note: When onor off, it suffices to press the button or to seeor modify
the set point.
4.6 Locking and unlocking the touch screen
Press the On/Off button 5 seconds until it beeps and this symbol appears
.
To unlock, press 5 seconds until it beeps and this symbol disappears .

16
5. MAINTENANCE AND WINTERISING
5.1 Maintenance
These maintenance operations must be carried out once per year in order to
guarantee the longevity and the good working condition of the heat pump.
• Clean the coil with the help of a soft brush or jet of air or water (Warning,
never use a high pressure cleaner).
• Verify that the drains flow well.
• Verify the tightening of the hydraulic and electrical connections
• Verify the hydraulic sealing of the condenser.
Before any maintenance operation, the heating pump must be
disconnected from any electrical current source. The maintenance
operations must only be carried out by personnel that is qualified and
authorised to handle liquid refrigerants.
Any damage caused by poor winterising maintenance will lead to
cancellation of the warranty.
5.2 Winterising
• Put the heat pump in “OFF” mode.
• Cut the power supply to the heat pump.
• Empty the condenser with the help of the drain to avoid any risk of
deterioration. (high risk of freezing).
• Close the by-pass valve and unscrew the entry/exit connection unions.
• Eliminate the maximum amount of residual stagnant water from the
condenser with the help of an air gun.
• Close the water entry and exit areas of the heating pump to avoid
introducing foreign bodies.
• Cover the heating pump with a dedicated winterising case.

17
6. APPENDIX
6.1 Electrical diagrams
FM
C2
BLK BLU
RED
N
N N
N
N
13
2 4
5
6
7
8
01
N
COMP
CC CR
CS
BLK
RED WHT
CS CR
L N
RED BLU
N
CC
P1 P2
L N P1 P2
C1
N
FS HP LP
EEV
5
N
T
C12V
L
Controller
t
5K
t
5K
t
5K
t
5K
4V
BLU
Y/G
BRN
FS FS LP LP
HP HP
RED
P1
2 2
OUT1 OUT2
OU
OUT2
T3
OUT4
OUT5
AC-N
3 4 3 4
CN19
GND
AI05
GND
AI04
GND
AI03
GND
AI02
GND
CN1 CN2
12V
NET
GND
DI01
GND
DI02
GND
DI03
GND
DI04
GND
DI05
GND
PC1000
L
CC
P2
IT
IT
OT
OT
AT
AT
CT
CT
AI01
N
GND
DI06
GND CN6
AI06
t
5K
SUT
SUT
4V
4V
N
N
N
REMARKS:
1. AT: AIR TEMPERATURE SENSOR
2. COMP: COMPRESSOR
3. CT: EVAPORATOR TEMPERATURE SENSOR
4. EEV: ELECTRONIC EXPANSION VALVE
5. FM: FAN MOTOR
6. FS: WATER PRESENCE DETECTOR
7. HP: HIGH PRESSURE SWITCH
8. IT: WATER INLET TEMPERATURE SENSOR
9. LP: LOW PRESSURE SWITCH
10. OT: OUTLET WATER TEMPERATURE SENSOR
11. SUT: ASPIRATION TEMPERATURE SENSOR
12. TC: TRANSFORMER 230V~ / 12V~
13. 4V: 4 WAYS VALVE
14. C1: COMPRESSOR CAPACITOR
15. C2: FAN MOTOR CAPACITOR
16. OUT2: DRY CONTACT 7 A MAX
ENP1MS
Power supply
230V~ / 50Hz

18
6. APPENDIX (continued)
FM
C2
BLK BLU
RED
N
N N
N
N N
N
N
N
13
2 4
5
6
7
8
02
N
COMP
CC CR
CS
BLK
RED WHT
CS CR
L N
RED BLU
N
LCC
P1
P2
L N P1 P2
N
K1 C1
L
K1
FS HP LP
EEV
5
N
T
C12V Controller
t
5K
t
5K
t
5K
t
5K
4V
BLU
Y/G
BRN
FS FS LP LP
HP HP
RED
P1
2 2
OUT1 OUT2
OUT3
OUT4
OUT5
AC-N
3 4 3 4
CN19
GND
AI05
GND
AI04
GND
AI03
GND
AI02
GND
CN1 CN2
12V
NET
GND
DI01
GND
DI02
GND
DI03
GND
DI04
GND
DI05
GND
PC1000
L
K1
P2
IT
IT
OT
OT
AT
AT
CT
CT
AI01
N
GND
DI06
GND CN6
AI06
t
5K
SUT
SUT
4V
4V
K1
N
OUT2
REMARKS:
1. AT: AIR TEMPERATURE SENSOR
2. COMP: COMPRESSOR
3. CT: EVAPORATOR TEMPERATURE SENSOR
4. EEV: ELECTRONIC EXPANSION VALVE
5. FM: FAN MOTOR
6. FS: WATER PRESENCE DETECTOR
7. HP: HIGH PRESSURE SWITCH
8. IT: WATER INLET TEMPERATURE SENSOR
9. LP: LOW PRESSURE SWITCH
10. OT: OUTLET WATER TEMPERATURE SENSOR
11. SUT: ASPIRATION TEMPERATURE SENSOR
12. TC: TRANSFORMER 230V~ / 12V~
13. 4V: 4 WAYS VALVE
14. K1: RELAY
15. C1: COMPRESSOR CAPACITOR
16. C2: FAN MOTOR CAPACITOR
17. OUT2: DRY CONTACT 7 A MAX
ENP2MS
Power supply
230V~ / 50Hz