Hayward Powerline 81504 Service manual

POMPE A CHALEUR POUR PISCINE
SWIMMING POOL HEAT PUMP UNIT
UNIDAD DE BOMBA DE CALOR PARA PISCINAS
BOMBA DE AQUECIMENTO PARA PISCINAS
HEIZPUMPENANLAGE FÜR EIN SCHWIMMBECKEN
ZWEMBAD WARMTEPOMP
UNITÀ DI RISCALDAMENTO A POMPA DI CALORE PER PISCINE
VARMEPUMPE TIL SVØMMEBASSENG
VÄRMEPUMP FÖR BASSÄNG
ТЕПЛОВОЙ НАСОС ДЛЯ ПЛАВАТЕЛЬНОГО БАССЕЙНА
Manuel d’instructions et d’installation
Installation & Instruction Manual
Manual de Instalación e Instrucciones
Manual de instalação e de instruções
Einbau- & Anleitungshandbuch
Installatie- en bedieningshandleiding
Manuale d’Uso e di Installazione
Installerings- og brukerveiledning
Bruksanvisning och installationsmanual
Руководство по монтажу и эксплуатации
FULL INVERTER R32
IS81504

1. PREFACE 1
2. Technical Specifications 4
2.1 Heat pump technical data 4
2.2 Operating range 5
2.3 Dimensions 6
3. INSTALLATION AND CONNECTION 7
3.1 Functional Diagram 7
3.2 Heat pump unit 7
3.3 Hydraulic connection 8
3.4 Electrical connection 9
3.5 Initial start-up 10
3.6 Water flow setting 10
4. USER INTERFACE 12
4.1 Overview 12
4.2 Settings and viewing the set point 13
4.3 Locking and unlocking the touch screen 13
4.4 Operating mode selection 14
4.5 Water flow setting 15
4.6 SILENT function activation/deactivation 16
5. MAINTENANCE AND WINTERISING 17
5.1 Maintenance 17
5.2 Winterising 17
6. APPENDIX 18
6.1 Electrical diagrams 18
6.2 Heating priority wiring for monophasic pump 20
6.3 Exploded view and spare parts / Addendum 22
6.4 Troubleshooting guide 26
6.5 Warranty 28
CONTENTS
Please read attentively and save for future consultation.
This document must be given to the pool owner and should be kept in a safe place.

1
1. PREFACE
Thank you for purchasing the Hayward heat pump for swimming pools. The
heat pump FULL INVERTER Powerline by Hayward has been designed to strict
manufacturing standards meeting the highest levels of quality required.
Hayward heat pumps offer you exceptional performance throughout your bathing
season by adapting wattage, power usage and noise levels to the heating
requirements of your swimming pool thanks to FULL INVERTER control logic.
Read the instructions in this manual carefully before using the
device.
Hayward heat pumps are designed exclusively to heat swimming pool water; do
not use this equipment for any other purpose.
This manual includes all the necessary information for installation, trouble-shooting
and maintenance.
Read this manual carefully before opening the unit or doing any maintenance work
on it. The manufacturer of this product shall on no account accept any liability for
injury to a user or damage to the unit further to any errors made during installation,
trouble-shooting or unnecessary maintenance. It is particularly important to follow
the instructions given in this manual at all times.
Otherwise the guarantee will be voided.

2
Safety instructions
This device contains R32.
Never use a refrigerant other than R32. Any other gaseous body
mixed with R32 could cause abnormally high pressure and lead
to a failure or pipes bursting and injuring people.
When carrying out repairs or maintenance work, never use
copper tubes less than 0.8 mm thick.
As the heat pump is pressurized, never pierce the pipes or
attempt any brazing. There is a risk of explosion.
Never expose the device to flames, sparks or other sources of
ignition. It could explode and cause serious or even fatal injuries.
• If kept in storage, the heat pump should be kept in a well-ventilated room with
a floor area of more than Amin(m²) as calculated by the following formula:
Amin = (M/(2.5 x 0.22759 x h0))².
M is the quantity of refrigerant in the device in kg, and h0 is the storage height.
If stored no the floor, h0 = 0.6 m.
• The heat pump is designed exclusively for installation outside buildings.
• The unit must be installed by qualified personnel.
• Do not install the heat pump on a support that risks intensifying the unit's
vibrations.
• Make sure the support provided for the unit is strong enough to bear the weight
of the unit.
• Do not install the heat pump anywhere liable to amplify its noise level or
anywhere where its noise could disturb neighbours.
• All the electrical connections must be fitted by a professional qualified
electrician in accordance with the standards in force in the country of
installation, see §3.4.
• Shut off the main power supply and disconnecting switch before doing any
electrical work. Forgetting to do so could cause electrocution.
• Before installing the unit, check that the earth cable is not cut or disconnected.
1. PREFACE (continued)

3
• Connect and properly tighten the power cable. A loose connection could
damage electrical components.
• Exposing the heat pump to water or a humid atmosphere could cause
electrocution. Be very careful.
• If you detect a fault or any abnormal situation, do not install the heat pump and
contact your dealer immediately.
• All maintenance work should be done at the recommended intervals, as
specified in this manual.
• Repairs must be carried out by qualified personnel.
• Only use OEM spare parts.
• Never use a cleaning method other than the one recommended in this manual.
Important information concerning the refrigerant used
This makes contains fluorinated greenhouse gases regulated by the Kyoto
protocol. Do not release these gases into the atmosphere.
Type of refrigerant: R32
GWP(1) value: 675, based in the 4th report of the IPCC.
The quantity of refrigerant, based on the F-Gas regulation no. 517/2014, is
stated on the unit's rating plate.
Period checks for leaks of refrigerant may be required by European or local
legislation. Please contact your local dealer for more information.
(1) Global warming potential
1. PREFACE (continued)

4
2. TECHNICAL SPECIFICATIONS
2.1 Heat pump technical data
(a) Dry air 27°C - Relative humidity 78% - Water inlet temperature 26°C.
(b) Dry air 15°C - Relative humidity 71% - Water inlet temperature 26°C
Models Powerline by
Hayward 81504 81514 81524 81534 81544
Supply voltage V220V-240V / 1ph / 50Hz
Refrigerant / R32
Load kg 0,350 0,430 0,450 0,650 0,670
Mass in teqCO2/ 0,24 0,29 0,30 0,44 0,45
Leak check frequency /No specific frequency, but an annual check is recommended
Min--Max heating capacity (a) kW 1,62 -- 6,72 2,70 -- 8,15 2,36 -- 11,45 3,70 -- 15,64 2,73 -- 17,87
Min--Max electric input power(a) kW 0,15--1,05 0,21--1,11 0,17--1,80 0,30--2,82 0,22 -- 3,33
Min--Max continuous current rating (a) A 1,02--4,88 1,54--5,00 1,19--7,85 1,49--12,28 1,44 -- 14,62
Max--Min continuous power (COP) (a) / 11,03--6,41 12,78--7,33 13,88--6,35 12,27--5,55 12,50 -- 5,33
Min--Max heating capacity (b) kW 1,53--5,38 1,75--5,83 1,56--8,00 2,96--12,18 2,60 -- 13,77
Min--Max electric input power(b) kW 0,27--1,09 0,28--1,33 0,279--1,74 0,437--2,65 0,414 -- 3,16
Max--Min continuous power (COP) (b) / 5,67--4,96 6,29--4,38 5,60--4,80 6,78--4,60 6,28 -- 4,36
Maximum continuous current A 6,40 8,40 9,50 16,56 17,50
Fuse rating aM 8 10 12 20 20
Circuit-breaker curve D D 8 10 12 20 20
Starting current A< CMS
Hydraulic connection mm 50 mm
Nominal water flow (a) m3/h 2,80 3,50 5,00 6,50 7,40
Max. loss of head on water kPa 2,3 2,9 4,0 6,7 9
Compressor / Panasonic DC Inverter DC Inverter Highly
Type / Twin rotary Twin rotary
Quantity / 1
Coil resistance at 20°C Ohm 1,208 0,788
Fan / Axial
Quantity 1
Diameter mm 405 510
Number of blades / 3
Motor / DC Inverter
Quantity / 1
Rotation speed Tr/min 400 --700 400 --700 500 -- 850 300 --750 400 --750
Silent mode speed Tr/min 400 400 500 300 400
Sound pressure level at 1 metre dB(A) 49,8 50,2 53,9 50,8 54,0
Sound pressure level at 10 metres dB(A) 32,4 32,8 34,2 33,8 37,25
Unit's net dimensions (L-W-H) mm 1000 / 418 / 605 1047/453/768 1160/490/862
Weight kg 43 44 45 66 70

5
2. TECHNICAL SPECIFICATIONS (continued)
2.2 Operating range
Use the swimming pool heat pump unit within the following ranges of
temperature and humidity to ensure safe and efficient operation.
Heating mode Cooling mode
Outside temperature -7°C – +35°C +7°C – +43°C
Water temperature +12°C – +32°C +8°C – +40°C
Relative humidity < 80% < 80%
Setting range from the set point +15°C – +32°C +8°C – +32°C
If the temperature or humidity does not correspond to these conditions,
the security measures could be activated and the swimming pool heat
pump unit may no longer work.
The maximum heating temperature is set at 32°C to prevent damage to
the liners. Hayward cannot be held responsible if used at a temperature
above +32°C.

6
2. TECHNICAL SPECIFICATIONS (continued)
2.3 Dimensions
Models: 81504 / 81514 / 81524 / 81534 / 81544
A C
E
F
H
I
G
D
B
Unit: mm
Type
Size 81504 / 81514 / 81524 81534 81544
A377 409 450
B418 453 490
C962 1002 1115
D605 768 862
E1000 1047 1160
F350 350 466
G97 101 96
H545 615 790
I392 428 467
Water inlet Ø 50 mm
Water outlet Ø 50 mm

7
Place the heat pump outdoors and away from any enclosed technical
space.
Placed under a shelter, the minimum required distances mentioned
below must be respected in order to avoid any risk of air recirculation
and a deficiency in the unit's overall performance.
3. INSTALLATION AND CONNECTION
3.1 Functional Diagram
Pool
Water outlet
Chlorinator cell
(or other treatment)
Pump
filtration
Filter
Water Inlet
valve
Water outlet
valve
By-pass
valve
Note : The swimming pool heat pump unit is sold without any treatment or
filtration equipment. The components presented in the diagram are
spare parts to be supplied by the installer.
3.2 Heat pump unit
Unit: mm
500
300
700
700
2500
Air inlet
Air outlet

8
3. INSTALLATION AND CONNECTION (continued)
3.3 Hydraulic connection
The unit is supplied with two 50 mm Ø union connections. Connect the water
inlet to the heat pump coming from the filtration group then connect the water
outlet to the heat pump at the water conduit going to the pool (see diagram
below).
Install a by-pass valve between the heat pump entrance and exit.
It is advised to install the unit on a dissociated cement block or a
mounting bracket designed for this use and to set up the unit on the
supplied rubber bushing (fastenings and washers not supplied).
The maximum installation distance between the unit and the swimming
pool is 15 metres.
The total length of the piping to and from the unit is 30 metres.
Insulate both the above ground and buried hydraulic piping.
The heat pump must be installed at a minimum distance from the pool
in compliance with NF C 15-100 (3.5 m from the water for France) or in
compliance with installation standards applicable in other countries.
Do not install the heat pump close to a heat source.
For installation in snowy regions we recommend sheltering the machine
to avoid snow accumulating on the evaporator.
If an automatic distributor or an electrolyser is used, it should be
installed imperatively after the heat pump with the goal of protecting the
titanium condenser against an elevated concentration of chemicals.
Be sure to install the by-pass valve and the supplied union connections
at the water inlet and outlet level in order to simplify purging during
the winter period and to facilitate access when disassembling for
maintenance.
Water inlet Ø 50 mm
Water outlet Ø 50 mm

9
Verify that the available electrical power supply and the network
frequency correspond to the required operating current taking into
account the appliance's specific location, and the current required to
supply any other appliance connected to the same circuit.
81504 / 81514 / 81524 / 81534 / 81544
230V +/- 10 % 50 Hz 1 Phase
See the corresponding wiring diagram in the appendix.
The connection box is located on the right side of the unit. Three
connections are designed for the power supply and two are for
controlling the filter pump (Enslavement).
3. INSTALLATION AND CONNECTION (continued)
3.4 Electrical connection
FNF C15-100 GB BS7671:1992
DDIN VDE 0100-702 EW EVHS-HD 384-7-702
AÖVE 8001-4-702 HMSZ 2364-702/1994/MSZ 10-553 1/1990
EUNE 20460-7-702 1993,
RECBT ITC-BT-31 2002
MMSA HD 384-7-702.S2
IRL Wiring Rules + IS HD 384-7-702 PL PN-IEC 60364-7-702:1999
ICEI 64-8/7 CZ CSN 33 2000 7-702
LUX 384-7.702 S2 SK STN 33 2000-7-702
NL NEN 1010-7-702 SLO SIST HD 384-7-702.S2
P RSIUEE TR TS IEC 60364-7-702
Electrical installation and wiring for this equipment must be in
conformity with local installation standards.
Dry contact 16 A max
potential free.
Priority heating function
L N 1 2
= = = =
Power supply
230V/ 50Hz
K2

10
3.5 Initial start-up
Start-up procedure - After installation is complete, follow these steps:
1) Rotate the fans by hand to verify that they can turn freely by hand, and
that the turbine is correctly affixed to the motor shaft.
2) Ensure that the unit is connected correctly to the main power supply (see
the wiring diagram in the appendix).
3) Activate the filtration pump.
4) Verify that all water valves are open and that the water flows toward the
unit before switching on the heating or cooling mode.
5) Verify that the drainage hose is correctly affixed and that it causes no
obstructions.
6) Activate the unit power supply, then press the On/Off button on the
control panel.
3. INSTALLATION AND CONNECTION (continued)
The electrical power supply must have, when appropriate, a fuse
protection device like a feed motor (aM) or D curve circuit breaker as
well as a differential circuit breaker 30mA (see following table).
Use an RO 2V/R 2V or equivalent power cord.
The cables sections are given for a maximum length of 25 m. They
must however be checked and adjusted according to the installation
conditions.
Always shut down the main power supply before opening the electrical
control box.
Models 81504 81514 81524 81534 81544
Power supply V/Ph/Hz
230V50Hz 230V50Hz 230V50Hz 230V50Hz 230V50Hz
aM type fuse calibre A8 aM 10 aM 12 aM 20 aM 20 aM
Curve D circuit breaker A8 D 10 D 12 D 20 D 20 D
Cable section mm23G 2,5 3G 2,5 3G 2,5 3G 4 3G 4

11
7) Make sure the alarm or lock symbols are not displayed. If need be, see
the trouble-shooting guide (see § 6.4).
8) Set the water flow using the by-pass valve (see § 3.6 and 2.1), as
provided for by each model, to obtain an Entry/Exit temperature of 2°C.
9) After running for several minutes, verify that the air exiting the unit is cool
(between 5 and 10°).
10) With the unit operating, turn off the filter pump. The unit should
automatically turn off and display error code E03 (See § 6.4).
11) Allow the unit and the pool pump to run 24 hours per day until the
desired water temperature has been reached. When the set water inlet
temperature is reached, the unit will turn off. It will automatically restart (as
long as the pool pump is running) if the pool temperature is at least 0.5°C
below the set temperature.
Water flow switch - The unit is equipped with a flow switch that turns on the
heat pump when the pool filtration pump is running, and deactivates it when
the filtration pump is out of order. If the water is low, the E03 alarm code will
appear on the regulator (See § 6.4).
Time delay - The unit is equipped with a time delay of 3 minutes in order
to protect the control circuit components, to eliminate restart cycling and
contactor chatter. Thanks to this time delay, the unit automatically restarts
approximately 3 minutes after each control circuit interruption. Even a brief
power interruption will activate the restart time delay.
3. INSTALLATION AND CONNECTION (continued)

12
4. USER INTERFACE
4.1 Overview
The heat pump is fitted with an electronic control panel, electronically
connected and pre-set at the factory to heating mode.
Legend
On/Off and Return button
Scroll down
Scroll up
OFF mode
When the heat pump is on standby (OFF mode), the indication OFF is
displayed on the control screen.
ON mode
When the heat pump is running or adjusting (ON mode), the water inlet
temperature is displayed on the screen.
OFF mode ON mode
2 s

13
4. USER INTERFACE (continued)
4.2 Settings and viewing the set point
(Desired water temperature)
In OFF mode and in ON mode
Press once the button or to view the set point.
Press twice the button or to set the desired set point.
Settings are made to an accuracy of 0.5 °C.
Note: The settings are automatically saved after 5 s if no button is pressed.
It is recommended never to exceed 30°C to avoid deterioration of the
liners.
4.3 Locking and unlocking the touch screen
Press the On/Off button for 5 seconds until it beeps. The buttons become
inactive.
To unlock, press for 5 seconds until it beeps.
The buttons become active again.

14
4. USER INTERFACE (continued)
4.4 Operating mode selection
OFF mode
OFF mode
Heating mode
Automatic mode
Cooling mode
1 s
1 s
1 s
1 s

15
4.5 Water flow setting
While the heat pump is running and the water inlet and outlet valves are open,
adjust the by-pass valve to obtain a difference of 2°C between the water
inflow and outflow temperature (see Functional Diagram Section 3.1).
You can check the setting by viewing the inflow and outflow temperatures
directly on the control panel by following the procedure below.
Then adjust the by-pass to obtain a difference of 2°C between the inflow and
the outflow.
Press once to exit the menu.
Note: Opening the by-pass valve creates a weaker flow which results in an
increased ∆T.
Closing the by-pass valve creates a stronger flow which results in a
decreased ∆T.
Inflow
temperature Outflow temperature
4. USER INTERFACE (continued)
10 s
5 s

16
4. USER INTERFACE (continued)
4.6 SILENT function activation/deactivation
Silence mode enables the heat pump to be used in economic and very silent
mode when the heating needs are low (maintaining the pool temperature or
need for ultra-silent operation).
This function can be Activated/Deactivated manually.
Activation
Deactivation
3 s
3 s
5 s
5 s
ON mode

17
5. MAINTENANCE AND WINTERISING
5.1 Maintenance
These maintenance operations must be carried out once per year in order to
guarantee the longevity and the good working condition of the heat pump.
• Clean the coil with the help of a soft brush or jet of air or water (Warning,
never use a high pressure cleaner).
• Verify that the drains flow well.
• Verify the tightening of the hydraulic and electrical connections
• Verify the hydraulic sealing of the condenser.
• Have the leak-tightness of the cooling circuit to the leak detector checked
by an accredited professional.
Before any maintenance operation, the heating pump must be
disconnected from any electrical current source. The maintenance
operations must only be carried out by personnel that is qualified and
authorised to handle liquid refrigerants.
Any damage caused by poor winterising maintenance will lead to
cancellation of the warranty.
5.2 Winterising
• Put the heat pump in “OFF” mode.
• Cut the power supply to the heat pump.
• Empty the condenser with the help of the drain to avoid any risk of
deterioration. (high risk of freezing).
• Close the by-pass valve and unscrew the entry/exit connection unions.
• Eliminate the maximum amount of residual stagnant water from the
condenser with the help of an air gun.
• Close the water entry and exit areas of the heating pump to avoid
introducing foreign bodies.
• Cover the heating pump with a dedicated winterising case.