HB-THERM M8099-EN User manual

Temperatur Control Technology
www.hb-therm.ch
M8099-EN 2018-03 1/7
2018-03
Page
Assembly Instructions
M8099-EN
Spare part Sonic transducer (O/ID T25604, T25604-1, T26260-2,
T26327-2)
Purpose
Replacement of Sonic transducer (BB 1.x, BB 2.x)
Precondition
WARNING!
Danger for unauthorized persons!
Conversion work may only be carried out by
specialist staff who have been trained accordingly.
Therefore:
–Keep unauthorized persons away from the work
area.
NOTE!
Knowledge of the Instruction Manual is a
precondition for carrying outconversion work on the
unit.
Procedure
DANGER!
Danger to life caused by electric current!
Touching conductive parts causes a direct danger
to life.
Therefore:
–For all work on the electrical system, for
maintenance, cleaning or repair work,
disconnect from the mains or disconnect all
phases of the external power supply and secure
them against being switched on again. Check
unit is isolated from power supply.
WARNING!
Danger of crushing due to rolling away or
tipping
With an uneven floor or when the castors are not
locked, there is a danger that the unit tips over or
rolls away causing crushing.
Therefore:
–Only install the unit on an even floor.
–Ensure that the castors are locked.

Assembly Instructions M8099-EN
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1. Proceed as follows in order to cool down the unit and empty
the mould (mould evacuation)
Display menu page Functions.
Select the function Cooling and activate with the key.
Select the function Mould evacuation and activate with the
key.
The activated function is indicated with the symbol.
2. Main switch off, remove the plug from the mains and empty
the unit.
3. Remove control cable to ext. flow rate meter Flow-5.
4. Detach the hexagon screw and remove ext. flow rate meter
Flow-5.
Fig. 1: Front side of the evaluation unit
Fig. 2: Rear side of the evaluation unit
5. Proceed as follows in order to remove the cover of the
evaluation unit:
Remove screws (Label 1 Fig. 1).
Detach screws (Label 2 Fig. 2).
Lift the cover with the keyboard and pull out the ribbon cable.
Remove the cover with the keyboard.
1
2

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6. Proceed as follows in order to remove the covers:
Fig. 3: Flow-5 with ball valve
If present disassemble the shut-off valve OUT 1 and 4 (Label 3
Fig. 3).
Remove all screws securing the covers.
Remove covers and insulations.
7. Proceed as follows in order to remove the sound transducer
(BB 1.x, BB 2.x):
Remove the screws and mounting plate of the sound
transducer.
Remove sound transducer.
Remove O-ring.
Unplug cable of the sound transducer (BB 1.x, BB 2.x) on slot X
301.x or X 302.x.
8. Proceed as follows to assemble the new sound transducer
(BB 1.x, BB 2.x)
Clean installation space of sound transducer, especially groove
for O-ring.
Insert the new O-ring in the groove.
Fit the sound transducer with the mounting plate and screws
carefully.
Transfer the cable labelling of the old sound transducer to the
new sound transducer.
Insert the sound transducer into the corresponding slot at the X
301.x or X 302.x.
NOTICE!
The 2nd sound transducer should be cleaned, if the
demounted sound transducer is showing dirt on the
side touching the medium.
BB 2.x
BB 1.x
3

Assembly Instructions M8099-EN
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9. Proceed as follows in order to attach the covers:
Fig. 4: Flow-5 with ball valve
Attach all insulations and covers.
Mount all screws securing the covers.
If present install shut-off valve OUT 1 and 4 (Label 3 Fig. 4).
Fig. 5: Front side of the evaluation unit
Fig. 6: Rear side of the evaluation unit
10. Proceed as follows in order to attach the cover of the
evaluation unit:
Connect the ribbon cable to the keyboard and attach the cover.
Attach screws (Label 1 Fig. 5).
Tighten screws (Label 2 Fig. 6).
11.Connect ext. flow meter to temperature control unit and
secure with hexagon head screw.
12.Connect control cable to ext. flow rate meter Flow-5.
13.Reconnect mains plug and switch on main switch.
14.Press the key to switch on the unit and check it for leaks.
BB 2.x
BB 1.x
3
1
2

Assembly Instructions M8099-EN
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15.Proceed as follows to calibrate the flow rate metre:
When setting parameters set DFM recognition to the
"integrated" value (in Settings / Miscellaneous), continue with
Step 16..
When setting parameters set DFM recognition to the "modular"
value (in Settings / Miscellaneous), continue with Step 17..
Fig. 7: Calibrate flow rate during integrated
operation
Integrated operation
16. Proceed as follows to calibrate the corresponding flow rate
metre:
(from software version SW51-1 0849B)
In normal operation operate the device at 40 °C for at least 10
minutes.
Only in the case of water units:
If present set the parameter Pressure relief with unit OFF at
Setting / Miscellaneous to "OFF".
Switch the unit off using button and wait at least 10
seconds.
Set corresponding parameter Flow rate ext. 1..8 Calibration at
Service / Calibration / Flow rate external 1 to 4 or Service /
Calibration / Flow rate external 5 to 8 to "ON".
The flow rate is calibrated automatically.
Only in the case of water devices:
If present set the parameter Pressure relief with unit OFF at
Setting / Miscellaneous to "ON".
Switch the unit on with the key.
Fig. 8: Calibrate flow rate during integrated
operation (<SW51-1 0849B)
(up to software version SW51-1 0849B)
In normal operation operate the device at 40 °C for at least 10
minutes.
Set corresponding parameter Flow rate ext. … offset at Service
/ Calibration / Flow rate external 1 to 4 or Service / Calibration /
Flow rate external 1 to 4 to "5 L/min".
Close the corresponding shut-off valve between the feed and
return line and wait for 1 minute.
Read current Flow rate.
Set the parameter Flow rate ext. … offset according to the
following calculation:
Flow rate ext. … offset new = 5 –flow rate as it currently stands
Opening the shut-off valve

Assembly Instructions M8099-EN
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Fig. 9: Calibrate flow rate during modular
operation
Operation Modular
17.Proceed as follows to calibrate the corresponding flow rate
metre:
In normal operation operate the device at 40 °C for at least 10
minutes.
Only in the case of water devices:
If present set the parameter Pressure relief with unit OFF at
Setting / Miscellaneous to "OFF".
Switch the unit off using button and wait at least 10
seconds.
Select the module affected e.g. "A1" with the or
buttons.
Set parameter Flow rate calibration at Service / Calibration /
Flow rate to "ON".
The flow rate is calibrated automatically.
Only in the case of water devices:
If present set the parameter Pressure relief at unit OFF at
Setting / Miscellaneous to "ON".
Switch the unit on with the key.
18.Inspection of calibration of Flow rate meter
In normal operation operate the unit at 40 °C for at least 5
minutes following calibration.
Close the corresponding shut-off valve between main and
return lines.
Flow rate returns to 0 L/min.
If this is not the case repeat the Flow rate meter point.
Punkt Durchflussmessung kalibrieren für jeden ersetzten
Schallwandler wiederholen.
19.Switch the unit off by press the key.
20.Main switch off.

Assembly Instructions M8099-EN
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Parts list
Pos
Description
O/ID
O/ID
T26327-2
T26260-2
T25604-1
T25604
Pcs
Pcs
Pcs
Pcs
01
Sonic transducer water up to 160 °C, 0,58 m
T27045-2
-
-
-
1
02
Sonic transducer oil up to 200 °C, 0,58 m
T25065-2
-
-
1
-
03
Sonic transducer oil up to 200 °C, 0,58 m
T26082-2
-
1
-
-
04
Sonic transducer water up to 180 °C, 0,58 m
T26310-2
1
-
-
-
05
O-ring FFKM 17x2
T25429
1
-
-
1
06
O-ring FPM 17x2
T23523
-
1
1
-
07
Socket 27x14x9
T26109
-
1
-
-
08
Assembly instructions German
M8099-DE
1
1
1
1
09
Assembly instructions English
M8099-EN
1
1
1
1
10
Assembly instructions French
M8099-FR
1
1
1
1