Hearth Technologies Heat-N-Glo BE-41 Assembly instructions

1
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
-What to do if you smell gas
 Do not try to light any appliance.
 Do not touch any electrical switch.
 Do not use any phone in your building.
 Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
 If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
Installers Guide
WARNING: IMPROPER INSTALLA-
TION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY DAM-
AGE. REFER TO THIS MANUAL. FOR
ASSISTANCE OR ADDITIONAL INFOR-
MATION CONSULT A QUALIFIED IN-
STALLER, SERVICE AGENCY, OR THE
GAS SUPPLIER.
Underwriters
Laboratories Listed
394-900B 9/00
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THIS INSTALLERS
GUIDE MUST BE LEFT WITH APPLIANCE FOR
FUTURE REFERENCE.
1. This appliance may be installed in an af-
termarket, permanently located, manufac-
tured (mobile) home, where not prohibited
by local codes.
2. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Please contact your Heat-N-Glo dealer for any
questions or concerns. For the number of your
nearest Heat-N-Glo dealer, please call 952-985-6000.
Printed in U.S.A. Copyright 2000,
Heat-N-Glo, a division of Hearth Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUS-
ING PROPERTY DAMAGE, PER-
SONAL INJURY, OR DEATH.
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)
543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Model:
BE-41
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These units MUST use one of the vent systems
described in the Installing the Fireplace section of
the Installers Guide. NO OTHER vent systems or
components MAY BE USED.
This gas fireplace and vent assembly MUST be
vented directly to the outside and MUST NEVER be
attached to a chimney serving a separate solid fuel
burning appliance. Each gas appliance MUST USE
a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
make sure that no debris is interfering with the air
flow.
The glass door assembly MUST be in place and
sealed, and the trim door assembly MUST be in
place on the fireplace before the unit can be placed
into safe operation.
DO NOT OPERATE this appliance with the glass
door removed, cracked, or broken. Replacement of
the glass door should be performed by a licensed
or qualified service person. DO NOT strike or slam
the glass door.
The glass door assembly SHALL ONLY be
replaced as a complete unit, as supplied by the gas
fireplace manufacturer. NO SUBSTITUTE material
may be used.
DO NOT USE abrasive cleaners on the glass door
assembly. DO NOT ATTEMPT to clean the glass
door when it is hot.
Turn off the gas before servicing this appliance. It is
recommended that a qualified service technician
perform an appliance check-up at the beginning of
each heating season.
Any safety screen or guard removed for servicing
must be replaced before operating this appliance.
READ and UNDERSTAND all instructions carefully
before starting the installation. FAILURE TO
FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
under water. Immediately CALL a qualified service
technician to inspect the unit and to replace any part
of the control system and any gas control which has
been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a
qualified service person. The appliance and venting
system should be INSPECTED before initial use
and at least annually by a professional service
person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding
material, etc. It is IMPERATIVE that the units
control compartment, burners, and circulating air
passageways BE KEPT CLEAN to provide for
adequate combustion and ventilation air.
Always KEEP the appliance clear and free from
combustible materials, gasoline, and other
flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
ventilation air. Keep the front of the appliance
CLEAR of all obstacles and materials for servicing
and proper operations.
Due to the high temperature, the appliance should
be LOCATED out of traffic areas and away from
furniture and draperies. Clothing or flammable
material SHOULD NOT BE PLACED on or near the
appliance.
Children and adults should be ALERTED to the
hazards of high surface temperature and should
STAY AWAY to avoid burns or clothing ignition.
Young children should be CAREFULLY SUPERVISED
when they are in the same room as the appliance.
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SAFETY AND WARNING INFORMATION
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TABLE OF CONTENTS
Safety and Warning Information ................................................ 2
Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes ............................................... 6
Approval Listings and Codes ........................................................ 6
Appliance Certification................................................................... 6
Installation Codes .......................................................................... 6
High Altitude Installations ............................................................... 6
Section 2: Getting Started ......................................................... 7
Introducing the Heat-N-Glo Gas Fireplaces .................................. 7
Pre-installation Preparation ........................................................... 7
Section 3: Installing the Fireplace ............................................ 9
Step 1 Locating the Fireplace ................................................... 9
Step 2 Framing the Fireplace.................................................. 10
Step 3 Installing the Vent System ............................................ 12
A. Vent System Approvals ........................................... 12
B. Installing Vent Components .................................... 18
C. Vent Termination .................................................... 21
Step 4 Positioning, Leveling, and
Securing the Fireplace................................................. 24
Step 5 The Gas Control Systems ........................................... 24
Step 6 The Gas Supply Line ................................................... 25
Step 7 Gas Pressure Requirements ...................................... 25
Step 8 Wiring the Fireplace .................................................... 26
Step 9 Finishing ...................................................................... 27
Step 10 Installing Trim, Logs, and Ember Material.................... 27
Installing the Trim ......................................................... 27
Positioning the Logs .................................................... 27
Placing the Ember Material .......................................... 30
Step 11 Before Lighting the Fireplace ....................................... 30
Step 12 Lighting the Fireplace .................................................. 30
After the Installation ..................................................................... 30
Section 4: Maintaining and Servicing Your Fireplace ......... 31
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BE-41 (NG, LP) Exploded Parts Diagram / Vue éclatée des pièces
Service Parts
*Part number list on following page.
*La liste des numéros de pièce se
trouve à la page suivante.
23
1
8
9
10
5
7
6 Log Set Assembly
4
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ITEM /
PIÈCE STANDING PILOT AND DSI IGNITION COMMON PARTS / UNE VEILLEUSE ET ALLUMAGE DSI PIÉCES COMMUNES SERIAL # /N° DESÉRIE PART NUMBER / N° DE PIÈCE
Piezo Ignitor / Allumage Piézo 418-513
Burner Orifice NG (#38) / Orifice de brûleur GN (#38) 057-800
Burner Orifice LP (#51) / Orifice de brûleur PL (#51) 079-803
1 Surround / Entourent 520-130
2 Hood / Hotte SRV60-143-BK
3 Glass Door Assembly / Module de Porte en verre GLA-750
4 Burner NG / Brûleur GN 389-376A
4 Burner LP / Brûleur PL 389-375A
5 Log Grate / Grille de Bûche 060-361A
6 Log Set Assembly / Module de Jeu de Bûches LOGS-BE41
7 Junction Box / Boîtier de raccordement 100-254A
8 Bottom Louver / SRV394-114
9 Top Louver / SRV394-249
STANDING PILOT IGNITION ONLY / ALLUMAGE UNE VEILLEUSE SEULEMENT
10 Valve Assembly NG / Module de Valve GN 394-005A
10 Valve Assembly LP / Module de Valve PL 394-006A
Valve NG / Valve GN 060-522
Valve LP / Valve PL 060-523
Pilot AssemblyNG / Module de veilleuse GN 485-510A
Pilot AssemblyLP / Module de veilleuse PL 485-511A
Thermocouple / Thermocouple 446-511
Thermopile / Thermopile 060-512
Pilot Tube / Tube de veilleuse SRV485-301
ACCESSORIES / ACCESSOIRES
Conversion Kit NG / Module de conversion GN NGK-BE41
Conversion Kit LP / Module de conversion PL LPK-BE41
Brass Trim Kit / PBK-BE41
BE-41 Service Parts List / Liste des pièces de rechange
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When
ordering, supply serial and model numbers to ensure correct service parts.
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Appliance Certification
The Heat-N-Glo fireplace models discussed in this Installers
Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODEL: BE-41
LABORATORY: Underwriters Laboratories
TYPE: Direct Vent Gas Fireplace Heater
STANDARD: ANSI Z21.88CGA2.33
Installation Codes
The fireplace installation must conform to local codes. Before
installing the fireplace, consult the local building code
agency to ensure that you are in compliance with all
applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must
conform to the National Fuel Gas Code ANSI Z223.1 (in
the United States) or the CAN/CGA-B149 Installation Codes
(in Canada). The appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes with the National Electric Code ANSI/NFPA No. 70
(in the United States), or to the CSA C22.1 Canadian Electric
Code (in Canada).
These models may be installed in a bedroom or bed-sitting
room in the U.S.A. and Canada.
1Approvals and
Codes
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for
elevations from 0 to 2,000 feet in the U.S.A. and from 0 to
4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000
feet (in the United States), it may be necessary to decrease
the input rating by changing the existing burner orifice to a
smaller size. Input should be reduced four percent (4%) for
each 1,000 feet above sea level, unless the heating value of
the gas has been reduced, in which case this general rule
will not apply. To identify the proper orifice size, check with
the local gas utility.
When installing this fireplace at an elevation between 2,000
and 4,500 feet (in Canada), the input rating must be reduced
by ten percent (10%).
When installing this fireplace at an elevation above 4,500
feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining
the proper orifice for your location.
Heat-N-Glo Quality
Systems registered
by SGS ICS
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2Getting Started
Introducing the Heat-N-Glo Gas Fireplaces
Heat-N-Glo direct vent gas fireplaces are designed to oper-
ate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless
noted otherwise, applies to all models and gas control
systems. Gas fireplace diagrams, including the dimensions,
are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe
when installed in accordance with this Installers Guide.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped
in separate packages. The gas logs may be packaged
separately and must be field installed.
Read all of the instructions before starting the
installation. Follow these instructions carefully during
the installation to ensure maximum safety and benefit.
Failure to follow these instructions will void the
owners warranty and may present a fire hazard.
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The Heat-N-Glo Warranty will be voided by, and Heat-N-Glo
disclaims any responsibility for, the following actions:
 Installation of any damaged fireplace or vent system
component.
 Modification of the fireplace or direct vent system.
 Installation other than as instructed by Heat-N-Glo.
 Improper positioning of the gas logs or the glass door.
 Installation and/or use of any component part not manu-
factured and approved by Heat-N-Glo, not withstanding
any independent testing laboratory or other party approval
of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE
HAZARD.
When planning a fireplace installation, its necessary to
determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessoriesdevices such as a fan,
wall switch, or remote controlare desired.
If the fireplace is to be installed on carpeting or tile, or on
any combustible material other than wood flooring, the
fireplace should be installed on a metal or wood panel that
extends the full width and depth of the fireplace.
Figure 1. Diagram of BE-41
41
[1043mm]
38
[965mm]
36 1/8
[916mm]
25 ¼
[642mm]
34 5/8
[879mm]
8 5/8
[219mm]
VENT
COLLARS
ELECTRICAL
ACCESS
24 5/8
[625mm]
10 ¼
[259mm]
3 ½
[90mm]
GAS LINE
ACCESS
2 1/8
[55mm]
6 7/8 [174mm]
14 ¼
[362mm]
8 5/8 [219mm]
VENT COLLARS
21 1/2 [548mm]
11 5/8 [297mm]
28 1/2 [724mm]
TOP VENT COLLARS
REAR VENT COLLARS
GAS
LINE
ACCESS ELECTRICAL
ACCESS
GAS
CONTROLS
RATING PLATE
AND LABELS
LOWER
LOUVER
HOOD
TOP STANDOFFS
TOP
LOUVER
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3Installing the Fireplace
Step 1. Locating the Fireplace
The diagram below shows space and clearance require-
ments for locating a fireplace within a room.
ABCD E
42 22 36 51 72
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front ........................ 36 .................... 914
Floor ................................... 0 ....................... 0
Rear ...................................1/2 ..................... 13
Sides .................................1/2 ..................... 13
Top ................................... 3 1/2 ................... 89
Ceiling* .............................. 31 .................... 787
Figure 2. Fireplace Dimensions, Locations,
and Space Requirements
Clearance Requirements
The top, back, and sides of the fireplace are defined by
stand-offs. The minimum clearance to a perpendicular wall
extending past the face of the fireplace is one inch (25 mm).
The back of the fireplace may be recessed 21 1/2 inches
(546 mm) into combustible construction.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top ..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top .................................. 2 1/2 ............ 63.7
Bottom .............................. 1/2 ............... 13
Sides ................................. 1 ................ 25
* The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 35).
The distance from the unit to combustible construction
is to be measured from the unit outer wrap surface to
the combustible construction, NOT from the screw heads
that secure the unit together.
For minimum clearances, see the direct vent termination
clearance diagrams on pages 22 and 23 in this manual.
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Framing should be
constructed of 2 X 4
lumber or heavier.
A. ............... 42
B. ......... 38 1/2
C. ............... 22
D. ............... 42
E. ......... 25 5/8
Figure 3. Framing Dimensions
A
B
C
Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fireplace is
set in place. Framing should be positioned to accommo-
date wall coverings and fireplace facing material. The dia-
gram below shows framing reference dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS AND WALL COVERING
DETAILS BEFORE FRAMING.
1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE
0” CLEARANCE TO
FRAMING MEMBER
0” CLEARANCE
1/2” CLEARANCE
FROM BOTH SIDES
OF FIREPLACE
TO COMBUSTIBLE
FRAMING
MEMBER
D
E
SHOWS CENTER OF12" X 12"
VENT FRAMING HOLES FOR
TOP & REAR VENTING.
Shows center of 12 x 12 vent framing
holes for top and rear venting. The center
of the hole is one (1) inch (25.4mm) above
the center of the horizontal vent pipe.
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Figure 4. D-Series Direct Vent Component Specifications
(5-inch inner pipe / 8 5/8-inch outer pipe)
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93mm)
AT EACH JOINT.
DV-36D
5 3/4”
(146mm)
8 3/4”
(222mm)
11 3/4”
(298mm)
DV-48D
7 3/8”
(187mm)
8 5/8”
(220mm)
8 1/2”
(216mm)
6 7/16”
(164mm)
11 1/16”
(281mm) 6 1/2”
(165mm)
8 1/2”
(216mm)
5 1/16”
(129mm)
8 5/8”
(220mm)
35 3/4”
(908mm)
DV-12/17D
17-24
(432-610mm)
47 3/4”
(1.2m)
DV17/24D
DV-12DDV-09D
DV-06D
DV-45D
DV-90D
11 15/16”
(303mm)
5 7/8”
(149mm)
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Figure 5. Vent System Components and Termination Kits
Step 3. Installing the Vent System
A. Vent System Approvals
These models are approved to use D-series direct vent pipe
components and terminations (see Figures 4 and 5). Ap-
proved vent system components are labeled for identifica-
tion. This pipe is tested and listed as an approved compo-
nent of the fireplace. The pipe is tested to be run inside an
enclosed wall. There is no requirement for inspection open-
ings at each joint within the wall. There is no required pitch
for horizontal vent runs. NO OTHER VENTING SYSTEMS
OR COMPONENTS MAY BE USED.
Detailed installation instructions are included with each vent
termination kit and should be used in conjunction with this
Installers Guide.
The flame and ember appearance may vary based on the type
of fuel burned and the venting configuration used.
Terminations Kits
Identifying Vent Components
The vent systems installed on this gas fireplace may in-
clude one, two, or three 90° elbow assemblies. The rela-
tionships of vertical rise to horizontal run in vent configura-
tions using 90° elbows MUST BE strictly adhered to. The
rise to run relationships are shown in the venting drawings
and tables. Refer to the diagrams on the next several pages.
NOTE: Two 45° elbows may be used in place of one
90° elbow. Rise to run ratios in the vent system must
be followed if 45° elbows are used.
This model has vent starting collars on both the top and the
back of the unit. Depending upon the installation, decide
which ONE set of starting collars will be used to attach the
vent system. The starting collar sealing cap must remain
on the starting collar NOT used.
HORIZONTAL
TERMINATION
WALL FIRESTOP
90 DEGREE
ELBOW
VERTICAL
TERMINATION STORM COLLAR
ROOF FLASHING
HORIZONTAL PIPE
SUPPORT
PIPE LENGTH
WALL BRACKET
CEILING
FIRESTOP
DVK-01D DVK-TVCD
DVK-01TRD
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HORIZONTAL VENTING
Kit No. H Max. Run
DVK-01D
DVK-01TRD 24" (610 mm)
Figure 8. Corner Installation
NOTE: BE-41 model is tested and approved
to use 45° elbows in corner installations.
However, 90° elbows will result in better per-
formance.
Figure 6. Straight Up Vertical Venting
NOTE: On vertical venting configurations where the vertical
component is over 10 feet, you may want to install the
vertical baffle (VERT-BAF) (see Figure 7).
STRAIGHT UP
VERTICAL VENTING
V (FT.)
40' MAX. (12.4 M)
NOTE: Center the vertical baffle over the 5 exhaust pipe.
Fasten in place with self tapping screws.
Figure 7. Vertical Baffle
VERTICAL
BAFFLE
CENTER VERTICAL
BAFFLE ON 5”
EXHAUST PIPE
5” EXHAUST
PIPE
45-DEGREE
ELBOW
90-DEGREE
ELBOWS
H
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V H
1' MIN. (305mm) 2' MAX. (610mm)
2' MIN. (610mm) 4' MAX. (1.22m)
3' MIN. (914mm) 6' MAX. (1.86m)
4' MIN. (1.22m) 8' MAX. (2.4m)
V+H=40' MAX. (12.4m) H = 8' MAX. (2.4m)
NOTE: On vertical venting configurations where
the vertical component is over 10 feet, you may
want to install the vertical baffle (VERT-BAF)
improve flame appearance.
Figure 9. Venting with One 90° Elbow
VENTING WITH ONE (1) 90° ELBOW
VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.)
1' MIN. (305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m)
3' MIN. (914mm) 15' MAX. (4.65m)
4' MIN. (1.22m) 20' MAX. (6.2m)
V+H= 40 MAX. (12.4MM) H = 20' MAX. (6.2m)
Figure 10. Venting with One 90° Elbow
NOTE: If a 90oelbow is first attached to the unit,
the maximum horizontal run is 3-feet (914mm).
NOTE: For corner installations:A 6-inch (152mm)
section of straight pipe may need to be attached to
the fireplace before a 90o elbow, to allow the vent
pipe to clear the top standoffs.
H
V
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Figure 11. Venting with Two 90° Elbows
VENTING WITH TWO (2)
90° ELBOWS
V H H + H1
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52m)
2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1m)
3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65m)
4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2m)
V+H+H 1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H
1
= 20´ MAX. (6.2m)
Figure 12. Venting with Two 90° Elbows
VENTING WITH TWO (2) 90oELBOWS
V FT. H + H1(FT.)
1' MIN. (305mm) 5´ MAX. (1.52m)
2' MIN. (610mm) 10´ MAX. (3.1m)
3' MIN. (914mm) 15´ MAX. (4.65m)
4' MIN. (1.22m) 20´ MAX. (6.2m)
V+H+H1= 40' MAX.(12.4m) H+H
1
= 20´ MAX. (6.2m)
V+V1+H= 40' MAX.(12.4m)
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Figure 13. Venting with three 90° elbows
VENTING WITH THREE (3) 90° ELBOWS
1´MIN. (305mm) 2´MAX. (610mm) 5´MAX. (1.52m)
2´MIN. (610mm) 4´MAX. (1.22m) 10´MAX. (3.1m)
3´MIN. (914mm) 6´MAX. (1.86m) 15´MAX. (4.65m)
4´MIN. (1.22m) 8´MAX. (2.48m) 20´MAX. (6.2m)
V+H+H
1
+H
2
= 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H
1
+H
2
= 20´ MAX. (6.2 m)
V H H + H1 + H2
1´MIN. (305mm) 2´MAX. (610mm) 5´MAX. (1.52m)
2´MIN. (610mm) 4´MAX. (1.22m) 10´MAX. (3.1m)
3´MIN. (914mm) 6´MAX. (1.86m) 15´MAX. (4.65m)
4´MIN. (1.22m) 8´MAX. (2.48m) 20´MAX. (6.2m)
V
1
+V+H+H
1
= 40´ MAX.(12.4 m) H = 8´MAX.(2.48 m) H+H
1
= 20´MAX.(6.2 m)
V H H + H1
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VENTING WITH THREE (3) 90° ELBOWS
V (FT.) H (FT.)
1' MIN. (305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m)
3' MIN. (914mm) 15' MAX. (4.65m)
4' MIN. (1.22m) 20' MAX. (6.2m)
NOTE: H + H1= 20' MAX. (6.2m)
V + V1 + H + H1= 40' MAX. (12.4m)
V (FT.) H + H1 (FT.)
1' MIN. (305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m)
3' MIN. (914mm) 15' MAX. (4.65m)
4' MIN. (1.22m) 20' MAX. (6.2m)
H +H1= 20' MAX. (6.2m)
NOTE: V+V1+H +H1= 40' MAX. (12.4m)
Figure 14. Venting with three 90° elbows
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!
B. Installing Vent Components
After determining which set of starting collars will be used
(top or rear), follow venting instructions accordingly.
Venting Out the Rear Vent
Remove the installed rear seal cap from the rear starting
collars by cutting the strap at each end. (see Figure 15).
Follow the vent configuration tables accordingly.
Remove the insulation from the REAR five inch flue, pull
the heat shield out from outside of the firebox.
WARNING: THE TOP HEAT SHIELD (INSIDE
THE FIREBOX) MUST REMAIN ATTACHED IF
THE VENT SYSTEM IS ATTACHED TO THE
REAR STARTING COLLARS. SEE FIGURE 15.
Venting Out the Top Vent
Remove the two screws in the top vent collar seal cap and
remove the top vent collar seal cap and two pieces of in-
sulation inside the top two starting collars (See Figure 15).
Remove the heat shield from inside the TOP five inch flue
from outside of the firebox.
The glass must be taken off again for positioning the logs
when the unit is finally installed in place and finished around
it. Re-install the glass door. Attach vent system to the top
starting collars.
!
Figure 16. Attaching the First Vent Component
to the Starting Collars
WARNING: A 3/8 INCH (9.5 MM) BEAD OF
STOVE CEMENT MUST BE PLACED AROUND
THE 5 INCH (127 MM) FIREPLACE STARTING COL-
LAR BEFORE ATTACHING THE FIRST VENT COM-
PONENT. FAILURE TO SEAL THIS JOINT MAY
CAUSE THE FIREPLACE TO OPERATE IMPROPERLY.
STARTING
COLLAR
STOVE
SEALANT
BEAD
1 INCH
(25.4mm)
FIRST VENT
COMPONENT
!
1. Attach the First Vent Component to the
Starting Collars
To attach the first vent component to the starting collars of
the fireplace:
 Apply a 3/8 inch (9.5mm) bead of stove cement around
the 5 inch (127mm) fireplace starting collar.
 Make sure that the fiberglass rope gasket supplied with
the fireplace seals between the first 8-5/8 inch (219mm)
vent component and the outer fireplace wrap.
 Lock the vent components into place by sliding the con-
centric pipe sections with four (4) equally spaced interior
beads into the fireplace collar or previously installed com-
ponent end with four (4) equally spaced indented sections.
 When the internal beads of each 8-5/8 inch (219mm)
outer pipe line up, rotate the pipe section clockwise about
one-quarter (1/4) turn. The vent pipe is now locked together.
 The first 90° elbow installed in the vent system of a rear
venting fireplace MUST BE in a vertical position.
WARNING: ENSURE THAT THE FIBERGLASS
ROPE GASKET SUPPLIED WITH THE
FIREPLACE SEALS BETWEEN THE FIRST VENT
COMPONENT AND THE OUTER FIREPLACE WRAP.
If the installation is for a termination cap attached directly
to the fireplace, skip to the sections, Install Firestops and
Vent Termination.
WARNING: THE REAR VENT COLLAR SEAL
CAP MUST REMAINATTACHED TO THE REAR
VENT COLLARS IF THE VENT SYSTEM IS AT-
TACHED TO THE TOP STARTING COLLARS.
WARNING: FAILURE TO REMOVE INSULATION
IN THE SET OF COLLARS YOU ARE USING
COULD CAUSE A FIRE.
WARNING: YOU MUST LEAVE THE INSULATION
IN PLACE IN THE SET OF COLLARS YOU ARE
NOT USING.
If your vertical vent component is over 10 feet, you may
want to install the vertical baffle (located in the bag containing
the install manual) to improve flame appearance. Center
the vertical baffle on the 5 flue being used, and with self
tapping screws secure the baffle to the inside of the firebox.
Figure 15
Insert screwdriver
or similar object
here to remove cap. CUT
HERE
Venting Out Rear Venting Out Top
!
!
!
HEAT
SHIELD
DISCARD
INSULATION
and
HEAT SHIELD
HEAT
SHIELD
INSULATION
DISCARD BOTH
PIECES and
HEAT SHIELD
SEAL
CAP
SEAL
CAP
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19
2. Continue Adding Vent Components
 Continue adding vent components, locking each succeed-
ing component into place.
 Ensure that each succeeding vent component is secure-
ly fitted and locked into the preceding component in the
vent system.
 90° elbows may be installed and rotated to any point
around the preceding components vertical axis. If an el-
bow does not end up in a locked position with the pre-
ceding component, attach with a minimum of two (2)
sheet metal screws.
3. Install Support Brackets
For Horizontal Runs - The vent system must be supported
every five (5) feet of horizontal run by a horizontal pipe support.
To install support brackets for horizontal runs:
 Place the pipe supports around the vent pipe.
 Nail the pipe supports to the framing members.
Figure 17. Adding Venting Components
For Vertical Runs - The vent system must be supported
every eight (8) feet (2.4m) above the fireplace flue outlet by
wall brackets.
To install support brackets for vertical runs:
 Attach wall brackets to the vent pipe and secure the wall
bracket to the framing members with nails or screws.
Figure 18. Installing Support Brackets
4. Install Firestops
For Horizontal Runs - Firestops are REQUIRED on both
sides of a combustible wall through which the vent passes.
NOTE: Model DVK-01TRD does not need an exterior
firestop on an exterior combustible wall.
To install firestops for horizontal runs that pass through
either interior or exterior walls:
 Cut a 12-inch by 12-inch (305mm X 305mm) hole through
the wall.
NOTE: The center of the hole is one (1) inch (25.4mm)
above the center of the horizontal vent pipe.
WALL BRACKET
WALL STUD
1 INCH MIN.
(25.4mm)
8 FT. (2.4m)
FLUE
OUTLET
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20
 Position the firestops on both sides of the hole previ-
ously cut and secure the firestops with nails or screws.
 The heat shields of the firestops MUST BE placed to-
wards the top of the hole.
 Continue the vent run through the firestops.
Figure 19. 12" x 12" Hole and Vent Pipe
Figure 20. Heat Shield, Interior & Exterior Firestops
VENT PIPE
1" (25.4 mm)
12"
(305mm)
12"
(305mm)
TRIM HEAT
SHIELD IF TOO
LONG, ADD TO
SHIELD IF TOO
SHORT
EXTERIOR
FIRESTOP
INTERIOR
FIRESTOP
HEAT SHIELD
For Vertical Runs - One ceiling firestop is REQUIRED at
the hole in each ceiling through which the vent passes.
To install firestops for vertical runs that pass through ceilings:
 Position a plumb bob directly over the center of the verti-
cal vent component.
 Mark the ceiling to establish the centerpoint of the vent.
 Drill a hole or drive a nail through this centerpoint.
 Check the floor above for any obstructions, such as wir-
ing or plumbing runs.
 Reposition the fireplace and vent system, if necessary,
to accommodate the ceiling joists and/or obstructions.
 Cut an 11-inch X 11-inch (280mm X 280mm) hole through
the ceiling, using the centerpoint previously marked.
 Frame the hole with framing lumber the same size as the
ceiling joists.
Figure 21. 11" x 11" Hole & New Framing Members
CEILING
NEW
FRAMING
MEMBERS
EXISTING CEILING
JOISTS
CHIMNEY
HOLE
11" (280 mm)
11" (280mm)
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