Hearth Technologies HEAT-N-GLO 6000XLT-AU Owner's manual

1
MODEL: 6000XLT-AU
AUSTRALIAN GAS ASSOCIATION APPROVED
AGA APPROVAL NUMBER 5668
THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED
BY HOMEOWNER FOR OPERATION AND MAINTENANCE.
HEAT-N-GLO, a division of Hearth Technologies Inc.
20802 Kensington Blvd., Lakeville, MN 55044, USA  ( 52) 85-6000
546-900E 5/01
INSTALLATION AND O ERATION
INSTRUCTIONS
This product is covered by one or more of the following patents: (United States) 4, 2,9 3; 4,408,594; 4,422,426; 4,424,792; 4,520,79 ; 4,793,322;
4,852,548; 4,875,464; 5,000, 62; 5,0 6,609; 5,076,254 5, 9 ,877; 5,2 8,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,6 3,487; (Australia)
543790;586383; (Canada) , 23,296; ,297,746; 2, 95,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

2
IMPORTANT: Read all instructions carefully before starting installation.
Failure to follo these installation instructions may result in a possible fire
hazard and ill void the arranty. Save this manual for future reference.
Heat-N-Glo, a division of Hearth Technologies Inc.
20802 Kensington Blvd., Lakeville, MN 55044, USA
MODEL 6000XLT-AU
IS AUSTRALIAN GAS ASSOCIATION
APPROVED FOR NATURAL GAS OR
PROPANE AS A BALANCED FLUE
HEATER.
Refer to the appliance data plates for gas
consumptions and pressures.
Installation of this appliance should only be
carried out by an authorized person in accor-
dance with the manufacturers instructions. All
relevant codes and regulations laid down by
the gas fitting authorities, municipal building
regulations, electrical wiring regulations, and
the requirements of the A A as Installation
Code must be observed.
This appliance and its components are tested
and safe when installed in accordance with
this Installation Manual. Report to your dealer
any parts damaged in shipment, specifically
check glass condition. The gas logs and flue
system components are in separate pack-
ages. Read all instructions before starting in-
stallation and follow these instructions care-
fully during installation to ensure maximum ben-
efit and safety. Failure to follow them will void
your warranty and may present a fire hazard.
The Heat-N- lo warranty will be voided by, and
Heat-N- lo disclaims any responsibility for the
following actions:
 Installation of any damaged heater or flue
system component
 Modification of the heater or balanced flue
system installation other than as instruct-
ed by Heat-N- lo.
 Improper positioning of the gas logs or the
glass door
 Installation and/or use of any component
part not manufactured or approved by
Heat-N- lo , not withstanding any inde-
pendent testing laboratory or other party
approval of such component part or ac-
cessory.
INSTALLATION AND OPERATION INSTRUCTIONS
PLEASE READ THIS MANUAL BEFORE INSTALLING AND
USING THIS APPLIANCE.
Copyright 2001  Printed in U.S.A.
Heat-N-Glo Quality
Systems registered
by SGS ICS

3
TABLE OF CONTENTS
1.0 INSTALLATION INSTRUCTIONS. ................................................................... 4
1.1 Locating the Heater ..................................................................................... 5
1.2 Framing the Heater ..................................................................................... 6
1.3 Flue System Approvals and Installation ........................................................ 8
1.4 Connecting the as Supply ......................................................................... 16
1.5 Fan ............................................................................................................. 16
1.5.1 Installing the Electrical Service to the Junction Box .................................... 17
1.6 Mantel Clearances ...................................................................................... 18
1.7 Log Installation ............................................................................................ 18
1.8 Installer Testing ............................................................................................ 21
2.0 OPERATING INSTRUCTIONS. ........................................................................ 22
2.1 Safety and Lighting Information .................................................................... 23
2.2 Safety Information ........................................................................................ 24
2.3 Lighting Instructions ..................................................................................... 25
2.4 Fan Operation ............................................................................................. 26
3.0 SERVICING AND MAINTENANCE. ................................................................. 26
3.1 Removal of Covers for Servicing ................................................................. 27
3.2 Removal of Components for Service ........................................................... 27
3.3 Parts Replacement ...................................................................................... 27
3.4 Adjustments and Replacement Parts ........................................................... 27
3.5 Troubleshooting ........................................................................................... 28
4.0 REPLACEMENT PARTS. ................................................................................ 32
Limited Warranty ............................................................................................... 36
u = Contains updated information.
u
u

4
Figure 1. Diagram of the 6000 Series
1.0 INSTALLATION INSTRUCTIONS
When planning a heater installation, its
necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
raming and finishing details.
Whether optional accessoriesdevices such
as a fan, wall switch, or remote controlare
desired.
If the heater is to be installed on carpeting or tile,
or on any combustible material other than wood
flooring, the heater should be installed on a metal
or wood panel that extends the full width and depth
of the heater.
36 (914mm)
41 (1040mm)
8 1/4
(210mm)
3 1/2
(89MM)
7 (178MM)
ELECTRICAL
ACCESS
26 1/2 (672MM)
13 1/4 (337MM)
21 1/2 (546MM)
17 1/2
(445mm)
9 1/4
(235mm)
7 1/4 (184mm)
2 1/2
(63mm)
GAS LINE
ACCESS
21 (533mm)
38
(965mm)
35
(889mm)
11 5/8
(293mm)
HI-TEMP.
LIMIT
SWITCH
ELECTRICAL
ACCESS
GAS LINE
ACCESS
STANDOFFS
GAS CONTROLS
AND SWITCHES
DATA BADGE
/LABELS
GLASS
DOOR
TOP
STANDOFFS

5
Cl aranc R quir m nts
The top, back, and sides of the heater are
defined by stand-offs.
The minimum clearance to a perpendicular
wall extending past the face of the heater is
one inch (25mm).
or 6000 Series Models, the back of the heater
may be recessed 21-1/2 inches (546mm) into
combustible construction.
Figure 2. Heater Dimensions, Locations,
and Space Requirements
1.1 Locating the Heater
The diagram (See figure 2) shows space and
clearance requirements for locating a heater
within a room.
Minimum Clearances from the Heater to
Combustible Materials
Glass Back of Sides of Top of
Front Floor Heater Heater Heater Ceiling
36 inches 0 1/2 inch 1/2 inch 3-1/2 inches 31 inches
(914 mm) (13 mm) (13 mm) (89 mm) (787 mm)
Model A B C D E
6000XLT-AU 2 22 36 3/4 52 73 1/2
(1066mm) (559mm) (933mm) (1321mm) (1867mm)
B
1" MIN. (25 mm)
A
E
C
D
1/2" MIN. (13 mm)

6
Minimum Clearances from the Flue Pipe to
Combustible Materials
For Vertical
For Horizontal Sections Sections At Wall Firestops
Top Bottom Sides Top Bottom Sides
3 inches 1 inch 1 inch 1 inch 2-1/2 inches 1/2 inch 1 inch
(75mm) (25mm) (25mm) (25mm) (64mm) (13mm) (25mm)
Framing should b
construct d of 2 X 4
lumb r or h avi r.
Figure 3. Framing Dimensions
or minimum clearances, see the direct vent
termination clearance diagrams on page 7.
1.2 Framing the Heater
raming can be built before or after the heater is set
in place. raming should be positioned to
accommodate wall coverings and heater facing
material. The diagram below shows framing
reference dimensions.
CAUTION
MEASURE HEATER DIMENSIONS AND VERIFY
FRAMING METHODS AND WALL COVERING DE-
TAILS, BEFORE FRAMING CONSTRUCTION BEGINS.
Th framing
h ad rs may r st
on th h at r
stand-offs.
Model A B C D
6000XLT-AU 42" 38-1/2" 22" 43-1/4"
(
1066mm) (978mm) (559mm) (1099mm)
A
B
C
D
305mm x 305mm
FLUE
FRAMING HOLE
BASE OF
FIREPLACE

7
NOTES: 1. All distanc s ar m asur d v rtically or horizontally along th wall to a point
in lin with th n ar st part of th t rminal.
2. Prohibit d ar a b low l ctricity m t r or fus box xt nds to ground l v l.
3. S claus 5.13.6.6 for r strictions on a flu t rminal und r a roof d ar a.
4. S App ndix J, Figur J1(a) and J2(a) for cl aranc s r quir d from a flu
t rminal to a LP Gas cylind r. A flu t rminal is consid r d to b a sourc of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES
FIGURE 4
CLEARANCES ’n’ (mm)
Space heaters All other appliances
Up to 50 MJ/h
input UP to 50 MJ/h input Over 50 MJ/h & up
to 150 MJ/h
Over 150 MJ/h
input
150 500 1000 1500
T = Flue terminal M = Gas meter Shading indicates rohibited
I = Mechanical air inlet P = Electricity meter or fuse box areas for flue terminals
a - B low av s, balconi s or oth r proj ctions: MIN.CLEARANCE(mm)
Applianc s up to 50 MJ/h input ........................................................................................... 300
Applianc s ov r 50 MJ/h input ............................................................................................ 500
b - From th ground or abov a balcony ...................................................................................... 300
c - From a r turn wall or xt rnal corn r ..................................................................................... 500
d - From a gas m t r (M) ......................................................................................................... .. 1000
- From an l ctricity m t r or fus box (P) ............................................................................... 500
f - From a drain or soil pip ......................................................................................................... 150
g - Horizontally from any building structur (unl ss applianc approv d
for clos r installation) or obstruction facing a t rminal ......................................................... 500
h - From any oth r flu t rminal, cowl, or combustion air intak ............................................... 500
j - Horizontally from an op nabl window, door, non-m chanical air
inl t, or any oth r op ning into a building, with th xc ption of
sub-floor v ntilation:
Applianc s up to 150 MJ/h input ......................................................................................... 500
Applianc s ov r 150 MJ/h input ........................................................................................ 1500
k - From a m chanical air inl t, including a spa blow r ......................................................... 1500
n - V rtically b low an op nabl window, non-m chanical air
inl t or any oth r op ning into a building, with th xc ption of ................................. S tabl
sub-floor v ntilation ............................................................................................................. b low

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MODEL FLUE TERMINATION APPROVALS
6000XLT-AU DVK-01DA, DVK-TVCD
TABLE 1
1.3 FLUE SYSTEM APPROVALS AND
INSTALLATIONS
This model is approved to use D-Series flue pipe compo-
nents. A DVK-01DA Termination Cap must be used to
terminate vent systems in a horizontal position. DVK-
TVCD vertical Termination Caps must be used to termi-
nate vent systems in a vertical position.
Tables 1 through 6 and Figures 5 through 9 sho the
flue systems approved for use ith these models. Ap-
proved flue system components are labeled for identifi-
cation. NO OTHER FLUE SYSTEMS OR COMPO-
NENTS MAY BE USED. Detailed installation instruc-
tions are included ith each flue termination kit and should
be used in conjunction ith this manual.
WARNING: THIS GAS APPLIANCE AND FLUE AS-
SEMBLY MUST BE FLUED DIRECTLY TO THE OUT-
SIDE AND MUST NEVER BE ATTACHED TO A CHIM-
NEY SERVING A SEPARATE SOLID FUEL BURNING
APPLIANCE. EACH GAS APPLIANCE MUST USE A
SEPARATE FLUE SYSTEM-COMMON FLUE SYSTEMS
ARE PROHIBITED.
CAUTION: UNDER NO CONDITION SHOULD COM-
BUSTIBLE MATERIAL BE CLOSER THAN 3 INCHES
(2 1/2 INCHES AT WALL FIRESTOPS) FROM THE TOP
OF THE 8 5/8-INCH PIPE OR 1-INCH TO THE SIDES
AND THE BOTTOM FOR HORIZONTAL SECTIONS OF
THIS FLUE SYSTEM. VERTICAL SECTIONS OF THIS
SYSTEM REQUIRE A MINIMUM OF 1-INCH CLEAR-
ANCE TO COMBUSTIBLE MATERIALS ALL AROUND
THE 8 5/8 - INCH PIPE.
For alternative installations, other than depicted, con-
tact your dealer for further information.
Refer to Figure 4 for required clearances to flue termi-
nals.
STRAIGHT OUT HORIZONTAL FLUE
SYSTEM
Table 2 and Figure 5 sho straight out horizontal flue
systems approved for use on this model.
ELBOWS
The flue systems installed on this gas heater may also
include one (1), t o (2), or three (3) 90 - degree elbo
assemblies.
Figures 6 through 9 and their corresponding tables sho
examples of vent configurations using elbo s. The rela-
tionships of vertical rise to horizontal run in vent con-
figurations using elbo s MUST be strictly adhered to.
ONE (1) 90-DEGREE ELBOW
Figure 6 and Table 3 sho an installation using one (1)
90-degree elbo . Dimension V is listed as MINIMUM
vertical dimensions and dimension H is listed as cor-
responding MAXIMUM horizontal dimensions.
TWO (2) 90-DEGREE ELBOWS
Figure 7 and Table 4 sho examples of possible instal-
lations using t o (2) 90-degree elbo s. Dimension V
is listed as MINIMUM vertical dimensions, dimension
H is listed as MAXIMUM beginning horizontal dimen-
sions, and dimension H+H1 is listed as corresponding
TOTAL MAXIMUM horizontal dimensions.
THREE (3) 90-DEGREE ELBOWS
Figures 8 and 9, and Tables 5 and 6 sho examples of
possible installations using three (3) 90-degree elbo s.
Dimensions V are listed MINIMUM first vertical dimen-
sions and dimensions H are listed as beginning MAXI-
MUM horizontal dimensions. Dimensions H+H1 and
H+H1+H2 are listed as TOTAL MAXIMUM horizontal
dimensions. Dimensions V+V1 are listed as TOTAL
MAXIMUM vertical dimensions.

9
Figure 5
VERTICAL VENTING
V (FT.)
30' MAX. (9.2M)

10
Figure 6
VENTING WITH ONE (1) 0° ELBOW
NOTE: IF A 90° ELBOW IS FIRST ATTACHED
TO THE UNIT, THE MAXIMUM HORIZONTAL
RUN H IS 2 1/2 -FEET (762MM).
V (FT.) H (FT.)
1' MIN. (305 mm) 5' MAX. (1.5 m)
2' MIN. (610 mm) 10' MAX. (3.1 m)
3' MIN. (914 mm) 15' MAX. (4.6 m)
4' MIN. (1.22 m) 20' MAX. (6.1 m)
20' MAX. (6.2 m) 20' MAX. (6.1 m)

11
Figure 7
V (FT.) H + H1 (FT.)
1' MIN. (305 mm) 5' MAX. (1.5 m)
2' MIN. (610 mm) 10' MAX. (3.1 m)
3' MIN. (914 mm) 15' MAX. (4.6 m)
4' MIN. (1.22 m) 20' MAX. (6.1 m)
20' MAX. (6.2 m) 20' MAX. (6.1 m)
VENTING WITH TWO (2) 0° ELBOWS
V (FT.) H (FT.)
1' MIN. (305 mm) 5' MAX. (1.5 m)
2' MIN. (610 mm) 10' MAX. (3.1 m)
3' MIN. (914 mm) 15' MAX. (4.6 m)
4' MIN. (1.22 m) 20' MAX. (6.1 m)
20' MAX. (6.1 m)
NOTE: V + V1 MAX. 30' (9.2 m)
VENTING WITH TWO (2) 0° ELBOWS

12
Figure 8
V (FT.) H (FT.)
1' MIN. (305 mm) 5' MAX. (1.5 m)
2' MIN. (610 mm) 10' MAX. (3.1 m)
3' MIN. (914 mm) 15' MAX. (4.6 m)
4' MIN. (1.22 m) 20' MAX. (6.1 m)
20' MAX. (6.1 m)
NOTE: H+ H1 MAX. 20' (6.1 m)
V + V1 MAX. 30' (9.2 m)
VENTING WITH THREE (3) 0° ELBOWS
V (FT.) H + H1 (FT.)
1' MIN. (305 mm) 5' MAX. (1.5 m)
2' MIN. (610 mm) 10' MAX. (3.1 m)
3' MIN. (914 mm) 15' MAX. (4.6 m)
4' MIN. (1.22 m) 20' MAX. (6.1 m)
20' MAX. (6.1 m)
NOTE: V + V1 MAX. 30' (9.2 m)
VENTING WITH THREE (3) 0° ELBOWS

13
Installing Flu Compon nts
1. Attach the First Flue Component to the
Starting Collars
To attach the first flue component to the starting
collars of the fireplace:
 Apply a 3/8 inch (10mm) bead of stove cement
around the inner pipe heater starting collar.
 Make sure that the heater rope gasket sup-
plied with the heater seals between the first
flue component and the outer heater wrap.
 Lock the flue components into place by sliding
the concentric pipe sections with four (4) equally
spaced interior beads into the heater collar or
previously installed component end with four (4)
equally spaced indented sections.
 When the internal beads of each outer pipe line
up, rotate the pipe section clockwise about one-
quarter (1/4) turn. The flue pipe is now locked
together.
 The first 90° elbow installed in the flue system of
a rear flueing heater MUST BE in a vertical po-
sition.
Figure 10 Attaching the First Flue
Component to the Starting Collars
WARNING: A 3/8 INCH (10MM)
BEAD OF STOVE CEMENT MUST BE
PLACED AROUND THE INNER PIPE
HEATER STARTING COLLAR BEFORE
ATTACHING THE FIRST FLUE
COMPONENT. FAILURE TO SEAL THIS
JOINT MAY CAUSE THE HEATER TO
OPERATE IMPROPERLY. SEE FIGURE 10.
!
!
WARNING: ENSURE THAT THE
FIBER-GLASS ROPE GASKET
SUPPLIED WITH THE HEATER
SEALS BETWEEN THE FIRST
FLUE COMPONENT AND THE
OUTER HEATER WRAP.
2. Continue Adding Flue Components
To continue adding flue components in accordance
with the pre-planned flue system configuration:
 Ensure that each succeeding flue component is
securely fitted and locked into the preceding com-
ponent in the flue system.
90° elbows may be installed and rotated to any point
around the preceding components vertical axis. If
an elbow does not end up in a locked position with
the preceding component, attach with a minimum
of two (2) sheet metal screws.
3. Install Support Brackets
For Horizontal Runs - The flue system must be
supported every five (5) feet of horizontal run by a
horizontal pipe support.
To install support brackets for horizontal runs:
 Place the pipe supports around the flue pipe.
 Nail the pipe supports to the framing members.
STARTING
COLLAR
FIRST
FLUE
COMPONENT
STOVE
SEALANT
BEAD
3/8" (10mm)
1 INCH (25mm)

14
For Vertical Runs
The flue system must be supported every eight
(8) feet (2.4M) above the heater flue outlet by wall
brackets.
To install support brackets for vertical runs:
 Attach wall brackets to the flue pipe and se-
cure the wall bracket to the framing members
with nails or screws.
Use wall brackets to support vertical runs every
8 feet (2.4M) above the heater flue outlet.
Figure 11 Installing Support Brackets
4. Install Firestops
For Horizontal Runs - irestops are REQUIRED
on both sides of a combustible wall through which
the flue passes.
To install firestops for horizontal runs that pass
through either interior or exterior walls:
 Cut a 12-inch by 12-inch (305 mm X 305 mm)
hole through the wall. The center of the hole
is one (1) inch (25mm) above the center
of the horizontal flue pipe.
 Position the firestops on both sides of the hole
previously cut and secure the firestops with nails
or screws.
 The heat shields of the firestops MUST BE
placed towards the top of the hole.
 Continue the flue run through the firestops.
Figure 12 Hole and Flue Pipe
Figure 13 Heat Shield, Interior and Exterior
Firestops
For Vertical Runs - One ceiling firestop is
REQUIRED at the hole in each ceiling through
which the flue passes.
To install firestops for vertical runs that pass through
ceilings:
 Position a plumb bob directly over the center of
the vertical flue component.
 Mark the ceiling to establish the centerpoint of
the flue.
WALL
BRACKET
WALL
STUD
8 FT. (2.4m)
FLUE
OUTLET
1” MIN.
(25mm)
FLUE PIPE
1" (25mm)
12" (305mm)
12" (305mm)
TRIM HEAT
SHIELD IF TOO
LONG, ADD TO
SHIELD IF TOO
SHORT
EXTERIOR
FIRESTOP
INTERIOR
FIRESTOP
HEAT SHIELD

15
!
 Drill a hole or drive a nail through this center point.
 Check the floor above for any obstructions, such
as wiring or plumbing runs.
 Reposition the heater and flue system, if neces-
sary, to accommodate the ceiling joists and/or
obstructions.
 Cut an 11-inch X 11-inch (280 mm X 280 mm)
hole through the ceiling, using the center point
previously marked.
 rame the hole with framing lumber the same
size as the ceiling joists.
Figure 14 Hole and New Framing Members
If the area above the ceiling is NOT an attic, position
and secure the ceiling firestop on the ceiling side of
the previously cut and framed hole.
Figure 15 Ceiling Firestop (Ceiling Side)
If the area above the ceiling IS an attic, position and
secure the firestop on top of the previously framed
hole.
Figure 16 Attic Firestop
C. Flu T rmination
For Horizontal Terminations - To attach and secure
the termination to the last section of horizontal flue:
 Rotate and interlock the ends as described at the
beginning of the Installing lue Components sec-
tion.
 The termination kit should pass through the wall
firestops from the exterior of the building.
 Adjust the termination cap to its final exterior po-
sition on the building.
WARNING: THE TERMINATION CAP
MUST BE POSITIONED SO THAT
THE ARROW IS POINTING UP.
 Use the exterior pipelock hole provided on the
round flange of the wall firestop to secure the flue
pipe in place.
 Use a high-temperature sealant or fiberglass rope
gasket to seal between the pipe and exterior
firestop.
 See igure 4 for flue termination clearances.
CEILING
NEW
FRAMING
MEMBERS
EXISTING CEILING
JOISTS
CHIMNEY
HOLE
11" (280 mm) 11" (280mm)
JOIST
CEILING FIRESTOP
CEILING
NAILS (4 REQUIRED)
CEILING
CEILING FIRESTOP
RAFTER
NAILS (4 REQUIRED)

16
FIGURE 18
1.4 CONNECTING THE GAS SUPPLY
The gas is introduced to the appliance on the left hand
side. See Figure 18.
After the gas pipe installation is complete, check care-
fully all gas connections for leaks ith a soap solution.
DO NOT USE AN OPEN FLAME.
NOTE: THE GAS SUPPLY LINE SHOULD BE
PURGED OF ANY TRAPPED AIR PRIOR TO THE
FIRST FIRING OF THE UNIT.
1.5 FAN
These heaters have a factory installed Fan, Electrical
Junction Boxes, variable speed Rheostat Control S itch
and Temperature Sensor S itch for the fan. These com-
ponents are located behind the lo er grille.
Use of the fan requires that the Junction Box (factory
installed) be connected to 240 VAC service before per-
manently enclosing the heater. The access hole for
connecting the service ires is found on the lo er front
exterior side of the unit. Figure 19 sho s the fan,
s itches, and fan iring diagram.
Figure 17 Round Termination Caps
For Vertical Terminations - To locate the flue and
install the flue sections:
 Locate and mark the flue center point on the un-
derside of the roof, and drive a nail through the
center point.
 Make the outline of the roof hole around the cen-
ter point nail.
 The size of the roof hole framing dimensions
depend on the pitch of the roof. There MUST
BE a 1-inch (25mm) clearance from the verti-
cal flue pipe to combustible materials.
 Mark the roof hole accordingly.
 Cover the opening of the installed flue pipes.
 Cut and frame the roof hole.
 Use framing lumber the same size as the roof
rafters and install the frame securely. lashing
anchored to the frame must withstand heavy
winds.
 Continue to install concentric flue sections up
through the roof hole and up past the roof line
until you reach the appropriate distance above
the roof.
CAUTION: FOLLOW THE REQUIREMENTS
OF THE AGA GAS INSTALLATION CODE FOR
MINIMUM HEIGHT REQUIREMENTS ABOVE
THE ROOF.
To seal the roof hole, and to divert rain and snow
from the flue system:
 Attach a flashing to the roof using nails, and
use a non-hardening mastic around the edges
of the flashing base where it meets the roof.
 Attach a storm collar over the flashing joint to
form a water-tight seal. Place non-hardening
mastic around the joint, between the storm col-
lar and the vertical pipe.
 Slide the termination cap over the end of the
flue pipe and rotate the pipe clockwise 1/4 turn.
ROUND CAP TERMINATION
9 1/2”
(241mm)
MINIMUM
2” (51mm)
2 ½”
(64mm)
GAS LINE
ACCES
S
7 ¼”
(184mm)

17
FIGURE 19
NOTE: IF ANY OF THE ORIGINAL
WIRE AS SUPPLIED WITH THE
APPLIANCE MUST BE REPLACED,
IT MUST BE REPLACED WITH TYPE
105 C RATED WIRE.
FIGURE 20
1.5.1 INSTALLING THE ELECTRICAL
SERVICE TO THE JUNCTION BOX
WARNING: TURN ELECTRICAL POWER OFF AT
THE CIRCUIT BREAKER BEFORE BEGINNING IN-
STALLATION.
1. Remove the electrical cover plate from the lo er side
of the heater. Remove the knockout from the plate
and attach the Romex clamp (scre s to the out-
side.)
2. Feed the electrical services ires through the Romex
clamp and secure the ire to the clamp.
3. Using the ire connector provided inside the junc-
tion box, attach the neutral service ire to the blue
ire, the hot service ire to the black ire, and the
service ground ire to the ground scre stud of the
junction box. See Figure 20 for ire connection de-
tail and Figure 19 for a complete iring diagram.
4. Re-attach the cover plate to the outside of the heater.
WARNING: DO NOT CONNECT 220 VAC TO THE
GAS CONTROL VALVE OR CONTROL WIRING SYS-
TEM OF THIS MODEL.
JUNCTION BOX FAN
BLUE
BROWN
YELLOW/GREEN
BLUE
BRN
YW/GR
BLK
BLK
TEMP. SENSOR
SWITCH
BLK
BLK
SPEED CONTROL
FAN WIRING DIAGRAM
BLK
BLK
YELLOW/GRN
YELLOW/GRN
BLUE
BRN
BRN
BLUE
GRD
BLUE
JUNCTION BOX DETAIL
FAN
TEMPERATURE
SENSOR SWITCH
FAN SPEED
CONTROL
JUNCTION BOX
NEUTRAL (BLUE)
BLUE
HOT (BROWN)
BROW
N
BLAC
K
BLACK

18
FIGURE 22
FIGURE 21
1.6 MANTEL CLEARANCES
Clearance to a mantelpiece is 12-inches (305mm). See
Figure 21.
NOTE: ALL DIMENSIONS ARE
SHOWN IN MILLIMETERS.
FIGURE 23
IF JOINTS BETWEEN THE FINISHED WALLS AND
THE FIREPLACE SURROUND (TOP AND SIDES)
ARE SEALED, A 150° C. MINIMUM SEALANT
MATERIAL MUST BE USED. THESE JOINTS ARE
NOT REQUIRED TO BE SEALED. ONLY NON-
COMBUSTIBLE MATERIAL (USING 150° C.
MINIMUM ADHESIVE, IF NEEDED) CAN BE
APPLIED AS FACING TO THE FIREPLACE
SURROUND. SEE FIGURE 22.
Place the logs in the heater by follo ing the steps
sho n in the Log Placement section. Replace the glass
door and dress guard previously removed prior to light-
ing the unit. Be certain the gas logs are properly posi-
tioned.
1.7 LOG INSTALLATION
Carefully remove the log package and hood from the
heater. Handle logs gently.
Removing Grate Shipping Support
Cut nylon ties and remove from grate.
Bend top retaining tab of grate shipping support
into vertical position (see Figure 23).
Lift grate slightly up ard ith one hand so that the
grate clears the support.
Slide shipping support to side, remove and discard.
Carefully lo er grate onto refractory, placing the
grate against the rear all and centering it over the
burner.
89
127
152178203
254279
5176
102
127
305
279
254
229
203
178
152
TOP FRONT EDGE
OF FIREPLACE
38
25 76 102 114
229
HIGH TEMPERATURE
(300 F. 150 C MIN.)
SEAL JOINT
TOP
STANDOFF
STUD
2 X 4
HEADER
FINISHED
WALL

19
LOG PLACEMENT
INSTRUCTIONS
LOG #2 (SRV446-703): Place log #2 on the left side of the grate and slide it back so it rests against the
tabs on the grate. The indent on the log bottom is positioned over the second bar.
LOG #3 (SRV446-702): Log #3 is positioned on the right hand side with its back against the tabs and indent
over the fourth bar.
Log Assembly: LOG-CAMP
LOG #1 (SRV446-701): Carefully remove the logs from the packaging. CAUTION: Logs are fragile!
Place log #1 against the grate locator bracket. Slide the log left until it contacts the log grate tab next to the pilot
assembly.
1
1
22
33

20
LOG #4 (SRV446-704): Position log # 4 between the first and second bars with its top resting on the left
side of log #1.
LOG #5 (SRV446-705): Put the forked end of log #5 on the fourth vertical bar and rest it right above the
"burned" section of log #4.
LOG #6 (SRV446-706): Place log #6 on the grate tab on the left rear of the grate with its top resting on log
#4 and up against log #5.
55
44
66