Heartland Classic HL-CKNG User manual

PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE.
INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.
CUSTOMER: KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. DO NOT use reconditioned or copy parts that have not been clearly
authorized by HEARTLAND APPLIANCES INC.
Installation, Servicing,
Users Instructions
& Cooking Guide
HEARTLAND COOKMASTER
OWNERS MANUAL
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage,personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
zDo not try to light any appliance.
zDo not touch any electrical switch
zDo not use any phone in your building.
zImmediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions
zIf you can not reach your gas supplier call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
FOR USE IN USA/CANADA
NATIONALLY RECOGNISED
TESTING LABORATORY
05/06 EINS 514594

SECTION CONTENTS PAGE
INSTALLATION SECTION 4
TECHNICAL DATA 5
SITE REQUIREMENTS INTRODUCTION 6
IMPORTANT 6
GAS SUPPLY 6
LOCATION 7 & 8
VENT CONNECTION 9 & 10
ELECTRICAL 10
INSTALLATION CLEARANCES 11
REQUIREMENTS PRELIMINARY INSTALLATION 11
SITE LOCATION 12
SETTING COMBUSTION 12
INSTALLATION BURNER ACCESS 13
INSTRUCTIONS ELECTRICAL CONNECTION 13
TERMINAL STRIP CONNECTIONS 14
BURNER CONTROL 15
ELECTRICAL CHECK 15
COMBUSTION DISCHARGE SAFETY DEVICE 15
ANCILLARY CONTROLS CHECK 16
INSTRUCT THE USER 16
USERS GUIDE 17
INTRODUCTION 18
SAFETY PRECAUTIONS AND HINTS 19
FEATURES AND ACCESSORIES 20 & 21
SETTING THE TIMER FOR USE 22
USING THE TIMER 23 - 24
THE MINUTE TIMER 25
USING THE AUTOMATIC COOKING FACILITY 26
ROASTING/BAKING OVEN OPERATION 27
COOKING WITH YOUR APPLIANCE 28
COOKING CHART - MAIN OVEN 29
CLEANING AND CARING FOR YOUR AGA 30
SERVICING INSTRUCTIONS 31
INTRODUCTION 32
SERVICE SCHEDULE 32
BURNER REMOVAL PREPARATION 33
BURNER ACCESS 33
BURNER REMOVAL 34
BURNER CHAMBER/ BURNER CHAMBER 35
SERVICING
BURNER SERVICING BURNER HEAD CLEANING 36
ELECTRICAL CONTROLS TERMINAL STRIP CONNECTIONS 37
OVERHEAT SAFETY THERMOSTAT 38
FLUE SAFETY THERMOSTAT 38
BURNER COMBUSTION AIR 39
TEST BURNER ON DRY RUN (NO GAS) 40
2
CONTENTS

SECTION CONTENTS PAGE
REPLACEMENT OF PARTS ELECTRODES 41
(BURNER) CONTROL BOX 41
ELECTRICAL COMPONENT ACCESS 42
TRANSFORMER 42
FUSE 42
TO INSTALL NEW FLUE SAFETY DEVICE 43
TO INSTALL NEW COOKER SAFETY OVERHEAT 44
THERMOSTAT
AND OVEN CONTROL THERMOSTAT
TO INSTALL NEW TIMER 44
RE-ASSEMBLE 44
FAULT-FINDING WIRING DIAGRAM - BURNER ONLY 45
WIRING DIAGRAM - APPLIANCE 46
BURNER DOES NOT START 47
TROUBLE-SHOOTING BURNER 48
TROUBLE-SHOOTING CHART 49
SERVICING OR FAULT 50
3

Installation
Section
4
CAUTION:
THIS UNIT IS HEAVY. PROPER EQUIPMENT AND ADEQUATE
MANPOWER MUST BE USED IN MOVING THE RANGE TO
AVOID DAMAGE TO THE UNIT OR THE FLOOR.
Remember, when replacing a part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require. Do not use
reconditioned or copy parts that have not been clearly authorized by HEARTLAND
APPLIANCES INC.
THE INSTALLATION OF THIS APPLIANCE MUST CONFORM WITH LOCAL CODES, OR IN
THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSI
Z223.1/NFPA 54

DESN 512448
PLEASE NOTE: IT IS ADVISABLE TO
CHECK THE ACTUAL SIZE/WIDTH
OF YOUR APPLIANCE BEFORE
FINALLY FIXING ANY KITCHEN
UNITS, SINCE ENAMELLED CAST
IRON CAN VARY IN SIZE
DIMENSIONS IN MM
5
Gas Inlet 1/2” NPT Unpacked Appliance Weight - 326 Kg (719 lbs)
Electrical Supply 115 V 60 Hz
Natural Gas Propane
Appliance Inlet 10” w.g. 15” w.g.
Pressure (MAX.)
Burner Pressure -0.044 w.g. (± 0.012” w.g.) -0.044 w.g. (± 0.012” w.g.)
(NEGATIVE) (non-adjustable) (non-adjustable)
Max Flue Temp. 445ÞF 450ÞF
CO 0 - 50 ppm 0 - 50 ppm
CO2%8.2% - 9.9% 9.4% - 10.8%
Heat Input 50,000 Btu/hr 50,000 Btu/hr
TECHNICAL DATA