HeatLink StatLink SSP Series User manual

SSP-SSASL
StatLink® 8 Zone Wiring Module for SSP Series
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
LIVE
GROUND
NEUTRAL
CAUTION 115 VOLTS ONLY
®
Heat Link
Controls Operation, and Maintenance Manual


HeatLink Group Inc. shall not be responsible for errors in its brochures or printed materials. HeatLink Group Inc.
reserves the right to alter its products at any time without notice, provided that alterations to products already
on order shall not require material changes in speci cations previously agreed upon HeatLink Group Inc. and the
Purchaser. All trademarks in this material are property of the respective companies. HeatLink and the HeatLink
logotype are trademarks of HeatLink Group Inc. All rights reserved.
SSP-SSASL Manual
Table of Contents SSP-SSASL
Installation, Operation, and Maintenance Manual
2 Warnings
2 Servicing
3 Function
6 StatLink®+ Mixing Reset Control Wiring Diagram
6 Thermostat Wiring
7 Panel Control Sequence
8 Maintenance
Disclaimer

The zone control panel is for indoor use only and must be installed by a quali ed installer/service technician.
This product must be installed and operated in strict accordance with the terms set out in this manual and in
accordance with the relevant requirements of the Local Authority Having Jurisdiction. Failure to comply will result
in a void of warranty, and may also result in property damage, serious injury, or death.
Prior to commencing installation of this panel it is necessary to read and understand all sections of this manual.
The symbols below are used throughout this document to ensure proper operation of the panel, and your safety.
Please pay attention to these symbols.
In order to avoid injury or death, switch o the power to the panel prior to
inspecting or making connections to the terminal strip.
Warning
Possible Hazard
Warning
Live Power
Warning
Hot Pipes
Warning
Treated Water
SSP-SSASLInstallation, Operation, and Maintenance Manual
SSP-SSASL Manual
®
LinkHeat
2
Warnings
Servicing
Product Safety Information

This control features a 40318 StatLink® 8 Zone wiring module, 24VA transformer, and terminal block.
The StatLink connects the wired thermostats and the corresponding thermal actuators (if selected), and switches on the
pump and the boiler.
SSP-SSASLInstallation, Operation, and Maintenance Manual
SSP-SSASL Manual
®
LinkHeat
3
Function
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
LIVE
GROUND
NEUTRAL
CAUTION 115 VOLTS ONLY
Overview

SSP-SSASLInstallation, Operation, and Maintenance Manual
SSP-SSASL Manual
®
LinkHeat
4
24V low voltage power may be supplied to the thermostat.
Wiring of thermostat should be done by qualied electrician and
should meet local codes and jurisdictions. Wiring to the terminal
strip requires 18 gauge 4 wire.
Step 2 Remove the white terminal connection board by removing the
six screws shown below. When removing the terminal connection
board take care not to pull out the factory-installed wires.
FUSE
21 WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 4 Clip all thermostat cables into their correct positions. The
following shows zone 1 and 2 thermostat cables in position:
FUSE
2
1
WR CWR C
3 4
WR C WR C
WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
FUSE
2
1
WR CWR C
3 4
WR C WR C
WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 6 Bend over and push all thermostat wires into the round
holes at the top of the module.
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 5 Replace the white terminal connection board.
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 7 Push the actuator wires into the round holes at the
bottom of the module. Clip wires into the strain relief.
You can connect up to four actuators in each zone.
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6
7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 8 Push in the wires for a pump and boiler (if applicable)
at the bottom right of the module. Pump and boiler
terminals are dry contacts.
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6
7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 9 Attach the red strain-relieving strip using the three
screws to secure the pump and boiler wires to the
bottom side of the module.
Step 1 Remove the plastic cover. Open (and close) the four white screws
with a quarter turn only. Note that screws on opposite sides turn
in the opposite direction.
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 3 Cut the thermostat, and actuator cables (if applicable) to length.
3⁄8"
(10 mm)
4 3⁄8"
(110 mm)
3⁄8"
(10 mm)
2"
(50 mm)
Device
Thermostat
Note: See page 13 for additional thermostat wiring details.
40318 StatLink®Module Wiring

SSP-SSASLInstallation, Operation, and Maintenance Manual
SSP-SSASL Manual
®
LinkHeat
5
Switch Function Diagram
Actuator
Type
Selects the type of actuator being
used - Normally Closed “NC”
(HeatLink default), or Normally
Open “NO”.
Note: The actuator and
thermostat settings must be the
same.
0 15
NC NO
Delay
Off
min
Actuator
0 15
NC NO
Delay
Off
min
Actuator
Boiler O
Delay
Sets the delay time for switching
the boiler o to 0 minutes
(default), or 15 minutes.
The pump/boiler on delay and
the pump o delay are xed at 3
minutes.
0 15
NC NO
Delay
Off
min
Actuator
0 15
NC NO
Delay
Off
min
Actuator
FUSE
2
1WR CWR C
3 4
WR C WR C
WR C
WR CWR C
WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
FUSE
2
1WR CWR C
3 4
WR C WR C
WR C
WR CWR C
WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
FUSE
2
1
WR CWR C
3 4
WR C WR C
WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
Step 10 Set the actuator and boiler delay jumpers at the top right
of the module by carefully removing them, and reinserting
them as necessary:
Step 11 Ensure the fuse (4 A 5x20mm F4AH250VP) is in place
(remove fuse holder to verify).
Step 12 Replace the plastic cover.
Step 13 Switch on mains power supply to the unit. The red LED
comes on.
Note: the reset button to the right of the boiler delay jumpers.
Using a suitable tool, press this button at any time to power
cycle the module.
LED Indicators
Power red 40318 is supplied with 24Vac
Zone 1 Actuator(s) green Demand from zone 1 thermostat: actuator open
Zone 2 Actuator(s) green Demand from zone 2 thermostat: actuator open
Zone 3 Actuator(s) green Demand from zone 3 thermostat: actuator open
Zone 4 Actuator(s) green Demand from zone 4 thermostat: actuator open
Zone 5 Actuator(s) green Demand from zone 5 thermostat: actuator open
Zone 6 Actuator(s) green Demand from zone 6 thermostat: actuator open
Zone 7 Actuator(s) green Demand from zone 7 thermostat: actuator open
Zone 8 Actuator(s) green Demand from zone 8 thermostat: actuator open
Pump red Pump is on
Boiler red Boiler is on
FUSE
2
1
WR CWR C
3 4
WR C WR C
WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator
FUSE
2
1WR CWR C
3 4
WR C WR C WR CWR CWR C WR C
5 6 7 8
2
1 2
1
2
1
2
1
2
1
Pump Boiler
Dry Contacts
RR
R C
Reset
24Vac
8 Zone Wired Module
40318
0 15NC NO
Delay
Off
min
Actuator

SSP-SSASLInstallation, Operation, and Maintenance Manual
SSP-SSASL Manual
®
LinkHeat
6
StatLink®8 Zone Module Wiring Diagram
DATEREV. NAME CHANGES
REVISION
LOCATION:
Document realized with version :
CONTRACT:
SCHEME
01
Calgary Wiring Diagram
SSP Control Panel
0
2018.0.3. 20
User data 1 User data 2
0 jsinclair22/01/2019
DesignSpark Electrical
R CW R CW R CW R CWR CW R CW R CW R CW
1
2345
678
Pump Boiler
R
RC
24Vac
LIVE
NEUTRAL
GROUND
120 VAC
STATLINK
(40318)
24 VAC
TRANSFORMER
PRIMARY
GND
SECONDARY PUMP
GRN
WH
222 2
2
11 1 1 1
WH
GRN WH
WH
BLK
BLK
NEUTRAL
GROUND
LIVE
46645
C
T
N
C
W
R
CO
ELECTRICAL JUNCTION BOX
FIELD WIRING
BY CONTRACTOR
FIELD WIRING
BY CONTRACTOR
FIELD WIRING
BY CONTRACTOR
GRN
RED
BLU
OPTIONAL
ACTUATORS
BLK
BLK
RED
BLK
Thermostat Wiring
24V low voltage power may be supplied to the thermostat. Wiring of thermostat should be done by
qualied electrician and should meet local codes and jurisdictions. Wiring to the terminal strip requires
18 gauge 4 wire.
2-Wire Thermostat
(battery only or non-electric)
WR C
1
Actuator terminals
24 V
Signal
WR C
1
Actuator terminals
24 V
24 V
Signal
WR C
1
Actuator terminals
24 V
Jumper to Dry Contact
24 V
Signal
3-Wire Thermostat
(HeatLink 46645)
4-Wire Thermostat
(with dry contact signal)
Other Terminals
Pump Contacts The pump contact set is dry, meaning no supply of power is present at the terminal. When there is
a call for heat the contacts will close, turning on the pump.
Boiler Contacts The boiler contact set is dry, meaning no supply of power is present at the terminal. When there is
a call for heat the contacts will close, turning on the boiler.
Actuator Contacts Connect up to 4 actuators per zone.
Field Wiring

SSP-SSASLInstallation, Operation, and Maintenance Manual
SSP-SSASL Manual
®
LinkHeat
7
Panel Control Sequence
DATEREV. NAME CHANGES
REVISION
LOCATION:
Document realized with versi on :
CONTRACT:
SCHEME
01
Calgary Wiring Diagram
SSP Control Panel
0
2018.0.3.2 0
User data 1 User data 2
0 jsinclair22/01/2019
DesignSpark Electrical
R CW R CW R CW R CWR CW R CW R CW R CW
1
2345
678
Pump Boiler
R
RC
24Vac
LIVE
NEUTRAL
GROUND
120 VAC
STATLINK
(40318)
24 VAC
TRANSFORMER
PRIMARY
GND
SECONDARY PUMP
GRN
WH
222 2
2
11 1 1 1
WH
GRN WH
WH
BLK
BLK
NEUTRAL
GROUND
LIVE
46645
C
T
N
C
W
R
CO
ELECTRICAL JUNCTION BOX
FIELD WIRING
BY CONTRACTOR
FIELD WIRING
BY CONTRACTOR
FIELD WIRING
BY CONTRACTOR
GRN
RED
BLU
OPTIONAL
ACTUATORS
BLK
BLK
RED
BLK
1
3
2
4
Step 1 When power is provided to the 110V terminals 1connected to the StatLink® 8 Zone Wired
Module (40318) the red LED will be lit, indicating the panel is powered with 110V.
Step 2 When the thermostat calls for heat, its internal 24V contacts close, the StatLink® 8 Zone
Wired Module Pump and Boiler contacts 2close, and the pump 3and the boiler will run. If
connected, the corresponding actuator(s) 4will open, and the LED will be lit.
Step 3 When the requirements of the thermostat are met, the internal contacts of the thermostat
open, the StatLink® 8 Zone Wired Module pump contacts open, and the LED goes o, and the
circulator stops.
If actuators are connected to the thermostat's zone, the actuator(s) will close.

SSP-SSASLInstallation, Operation, and Maintenance Manual
SSP-SSASL Manual
®
LinkHeat
8
Problem Check / Verify Possible Cause
Low Temperature Within Room Misplacement of thermostat location within room. Make sure thermostat is not being influenced by
an additional heat source, such as lighting or air
duct.
Low temperature setting of the thermostat. Adjust the temperature setting on thermostat.
The system fails to turn on if the thermostat is
set to high setting
Thermostat may be out of calibration or
defective. Replace thermostat.
The electronic actuator fails to open during a call
for heat
The electronic actuator may be improperly
seated or may be defective. Replace if
necessary.
Low supply mixed fluid temperature. Adjust the Mixing Valve to the appropriate
settings.
Wiring from heat source to panel. Check that the wiring is done properly. Consult
qualified electrician prior to alteration of wiring
between heat source and panel.
Output of heat source is unable to meet demand
of heating system.
Compare output of heat source to the
requirements of the heating system.
Circulator is not on during a call for heat. (Use a
stethoscope or similar device to verify)
The StatLink®module or circulator may be
defective.
A qualified electrician should verify 24V power is
supplied to the thermostats and actuator.
The 24V transformer may have failed.
High Temperature Within Room Check current setting of the thermostat. Adjust the temperature setting on thermostat to
a lower setting.
High supply mixed fluid temperature. Adjust the Mixing Valve to the appropriate
settings.
Installed electronic actuators remain open after
the thermostat is satisfied.
An obstruction inside the zone valve is not
allowing the actuator to fully close or the
thermostat is still calling for heat.
Maintenance
Yearly maintenance should be done on the panel prior to each heating season to ensure the ecient and accurate
operation of the panel.
Complete the following check list:
• Raise all thermostats to cause a call for heat within the system. Verify that the circulator starts, via a stethoscope or
similar device.
• Conrm that the Auxiliary Contacts close.
• If applicable, verify that each zone valve opens during the call for heat – the actuator should be warm to the touch, the
LED will light up (on 5620x models) and the white indicator should rise from the top of the actuator.
• Return all thermostats to a desirable setting.
You are now ready for another heating season with HeatLink.
Troubleshooting

®
Heat Link
www.heatlink.com
SSP-SSASL
Installation, Operation, and Maintenance Manual

©HeatLink Group Inc.Printed in CanadaFebruary 20, 2019
www.heatlink.com
Canada
Manufactured & distributed by HeatLink Group Inc.
Head Office:
4603E - 13th Street N.E.
Calgary, Alberta, T2E 6M3
Toll Free: 1-800-661-5332
International Phone: +1 (403) 250-3432
Fax: 1-866-450-1155
China
Distributed by Cathay-Links International
Phone: 852-25693213
Fax: 852-25359271
Ireland
Distributed by Jamoni Ltd.
Phone: 057 - 932 4062
Fax: 057 - 932 4063
Freephone: 1800-311338
México
Distributed by Distribuidora Caisa S.A. de C.V.
Phone: (52-55) 3300-4400
Fax: (52-55) 3300-4406
United States
Distributed by HeatLink Group Inc.
USA Distribution Center:
1000 - 100th Street SW, Suite B
Byron Center, MI, 49315
Toll Free: 1-800-661-5332
Fax: 1-800-869-6098
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