Heatsail DISC User manual

DISC® CANTILEVER MANUAL
For the most recent version of this manual, check our website.
Do not discard this manual, as it contains your device’s serial number.

1. Electrical safety procedures & requirements
2. Operational safety
3. Maintenance
4. Warranty conditions
5. Applicable law – competent court
6. Assembly and wiring instructions
7. Operation
8. Troubleshooting
1. Consignes de sécurité électrique & conditions d‘utilisation
2. Sécurité
3. Entretien
4. Conditions de garantie
5. Droit applicable
6. Installation visuelle et schémas de connexion
7. Opération
8. Dépannage
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EN
FR

4Heatsail DISC® CANTILEVER
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Thank you for your purchase!
This user manual is necessary for the operation of the DISC®
and must always be kept by the user or by another authorized
responsible person.
Please read through this user manual carefully. It contains
essential information regarding the safety, operation, cleaning
and maintenance of the DISC. Heatsail will not be held
responsible for injury and/or damage to people, animals and
subjects resulting from noncompliance with the instructions in
this user manual.
Heatsail reserves the right to make changes to the product,
the technical features and the user manual at any time and
without the need for prior notice.
If you decide to sell the DISC, transfer it to another user or
leave it behind when moving, this manual must be made
available to the new user.
We would like to wish you plenty of warm and pleasant
evenings with our DISC!
The HEATSAIL team

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User manual
Operating, maintenance and installation guide.
Attention
Please read through these instructions carefully before using your DISC.
Do not discard this manual, as it contains your device’s serial number.

6Heatsail DISC® CANTILEVER
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1. Electrical safety procedures &
requirements
The use of the DISC requires an electrical installation with reliable safety
grounding. The installation’s electrical safety can only be guaranteed if
the device has been correctly connected to a grounding (earthing) system
built in accordance with the safety instructions. A preliminary inspection is
absolutely essential. In the event of any uncertainty, a careful inspection
must be made by a qualified and authorized technician. Heatsail will not be
held responsible for injury and/or damage resulting from an ungrounded
installation.
The installation of the DISC’s electrical components requires a main
connection of 240V-50/60Hz (16 amp fuse and appropriate RCD); the
connection must be properly implemented in accordance with the
applicable IEC-CEI standards.
Please note: This product must be installed by a licensed electrician
and the power supply connection should be in accordance with the
requirements of NFPA 70 and OSHA Regulations 29 CFR 1910.304(b)(2).
Statutory and other local regulations may apply.
Before carrying out any maintenance or other work, the power supply
must be disconnected by a licensed electrician. Use Lock-out/Tagout
procedures to ensure that the power can’t be switched on again
accidentally.
Adapters, power strips and extension cords may not be used for the
DISC’s electrical supply. A switch must be installed between the DISC
and the fuse box at all times. Noncompliance with these instructions may
compromise the safety of the device. Heatsail will not be held liable for
any damage resulting from these issues.

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2. Operational safety
A minimum clear height of 71 inches (1.80 meters) must be observed for the
DISC, measured between the ground and bottom of the lowest heating
element at the time of installation.
Children near the product must be under adult supervision when it’s in
use. This product is not intended to be operated by children, to be played
with or to be played on. The DISC must be kept out of reach of anyone
incapable of assessing the risks that can arise from the (improper) use of
electrical equipment.
Do not use the DISC in small rooms when occupied by persons not capable
of leaving the room on their own, unless constant supervision is provided.
CAUTION: The DISC can create extremely high temperatures and
can cause burns. The DISC should never be touched once it has been
switched on.
Particular attention should be paid when children and vulnerable
persons are present.
The DISC will remain hot for a considerable period of time after it has been
switched o. Do not touch the DISC for a period of 40 minutes after it has
been switched o. Caution should be exercised at all times.
The grill does not oer protection against the heat.
The DISC must never be used when the glass is damaged.
The DISC may not be used with a timer or any device that can automatically
switch on the heating, as there is a risk of fire if the DISC has been
incorrectly positioned or if items have been placed within the minimum
safe operating distance.
Never use the DISC in the immediate vicinity of a bath, jacuzzi, shower or
swimming pool.

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To reduce the risk of fire, keep textiles, curtains and any other flammable
material a minimum distance of 40 inches (1 meter) from the DISC.
Never cover your DISC without disconnecting power to the unit!
The DISC must never be touched with bare, wet or damp body parts.
The DISC is constructed of six high-radiance ceramic heating elements
mounted on a reflective plate. The full operating temperature will be
reached within 30 minutes.
Please note: There is no noticeable glow in the infrared area.
Never use the DISC to light anything. The ceramic elements are fragile
and must be handled with care. The same also applies to the glass casing.
Always ensure that the DISC is anchored on a flat surface before use.
Always keep the DISC free of snow.
The DISC is not allowed for use in greenhouses or building sites.
Heatsail will not be held responsible for damage resulting from
noncompliance with the instructions regarding use and maintenance.
3. Maintenance
3.1. Cleaning
Your DISC must be cleaned on a monthly basis.
The electrical supply must be disconnected via the installation’s breaker
switch and by disconnecting the wiring before cleaning activities can
commence. Cleaning may only be done with a soft, dry cloth. Do not use
any abrasive cloths. Do not use detergents. Using a high-pressure and/or
steam cleaner is prohibited. Cleaning is only permitted once the DISC has
completely cooled down.
Noncompliance with these rules may compromise the safety of the
device. Heatsail will not be held responsible for damage resulting from
noncompliance with the cleaning instructions.

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3.2. Replacing the bulb
Your DISC is supplied with an R7S 240V/120 watt (78mm) halogen bulb as
standard. The maximum permitted output power of the bulb is 120 watts.
The electrical supply must be disconnected via the installation’s breaker
switch before the bulb can be replaced.
You can replace the bulb by removing the 2 half rings and pulling the glass
of the DISC downwards. The bulb is held in place by a spring. Remove the
bulb by first pushing it to the left or right and thereby releasing it from its
socket. Then replace the bulb and reverse previous steps.
Please note: Be careful never to touch the halogen bulb with bare fingers,
as oils from skin will significantly reduce bulb life.
3.3. Inspection
The DISC must be subjected to an annual inspection.
The user is not authorized to carry out his own inspections and repairs.
Inspection of the DISC must exclusively be carried out by qualified and
authorized technicians, in accordance with Heatsail’s applicable standards
and regulations. “Qualified technicians” are understood to mean: qualified
electricians who are familiar with the applicable electrical laws and
regulations in accordance with the requirements of NFPA 70 and OSHA
Regulations 29 CFR 1910.304(b)(2).
The electrical supply must be disconnected via the installation’s main
breaker or by disconnecting the plug before any work can be carried out.
All repairs must be requested via an authorized distributor of Heatsail
products. A repair is only valid when original parts have been used.
Upon written approval by Heatsail, the entire control panel should be
returned in case of a defective cable.
Heatsail will not be held responsible for damage resulting from
noncompliance with the maintenance instructions.

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4. Warranty conditions
4.1. Warranty
Your DISC comes with a two-year, limited warranty. The original invoice will
serve as your proof of purchase. This warranty does not aect the buyer’s
rights by virtue of the national legislation regarding the sale of consumer
goods.
This warranty is only valid if the DISC’s installation and maintenance
have been carried out in accordance with the applicable standards
and regulations and instructions for the installation, use, cleaning and
maintenance of the product by qualified individuals who satisfy the legal
requirements.
The warranty term will commence from the date the goods were delivered.
Any defective goods will be reviewed by Heatsail or an authorized Heatsail
distributor. Once Heatsail has deemed a fault as a warranty situation, the
Heatsail unit(s) will be brought to a local authorized distributor for repair
and returned in a timely manner.
Heatsail and its distributors will not award any compensation for any direct
or indirect damage resulting from, or relating to, using the product.
The replaced parts will be under warranty for the remainder of the warranty
period from the date the goods are delivered.
4.2. Warranty exclusions
• The conditions for activating the warranty were not met.
• The parts appear to be defective as a result of negligence or
inappropriate use or incorrect maintenance.
• The installation has not been carried out in accordance with the legal
standards and not in accordance with the instructions provided in the
user manual.
• Any damage caused as a result of weather conditions, chemical and
electrochemical reactions, improper use, natural disasters, electrical
discharge, fire, a defective electrical installation, modifications or
mishandling to packaging, the handle and the electrical wiring.
• Any damage caused by transport.

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We recommend you thoroughly check the goods upon receipt, allowing
you to immediately notify the seller of any possible damage and to record
any such damage on the transport document and the courier’s copy.
For example:
• Physical damage after the installation, including glass breakage and
scratches on the DISC and accessories.
• Suspicious tampering with the DISC and/or other causes that can’t
be attributed to the product’s manufacture.
• The use of non-original replacement parts.
• Damage caused through normal wear and tear.
4.3. What to do in case of a fault?
In case of a fault, you must contact Heatsail or an authorized distributor
immediately (no later than two months after the fault was first identified) for
a repair or replacement. The warranty can only be initiated after written
permission has been granted.
Heatsail declines any form of liability for any possible damage and/
or injury which has been either directly or indirectly caused to people,
animals or objects as a result of noncompliance with the instructions in the
user manual and which specifically concern the warnings in relation to the
installation, use and maintenance of the device.
5. Applicable law – competent court
The general terms and conditions and the agreement are governed
by Belgian law. The courts of the judicial district of Antwerp shall have
exclusive jurisdiction to settle any dispute arising from the agreement.

12 Heatsail DISC® CANTILEVER
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6. Assembly and wiring instructions
Open the box and follow these instruction guidelines for a quick installation.
You’ll find these inside:
6x M6 set screws (black) 1x control box
6x M6 set screws (white) 1x user manual
1x DISC 1x remote control (wall attachment included)
1x straight tube 9x M6 buttonhead screws
1x curved tube 4x M4 flat-head screws and M4 nuts
1x metal box 2x floor screw and plug
1x cover box 1x Allen wrench
43x bricks 4x M3 flat-head screws
2x decorative rings
Requirements
To safely build your DISC, you will need the following tools:
Protective work gloves Stable ladder Phillips-head
screwdriver
Mechanical lift Two strong people to help you
lift
OR
Box-end wrench or wrench
and socket (M10)
OR
Power drill

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STEP 2
Open the box of the hood and set
aside. Place the DISC hood on
the top of the box and set aside
for now.
NOTE: Do not carry the DISC by
the cable.
STEP 1
Your DISC consists of several
boxes.
Place them carefully on a flat
surface and open them carefully.
STEP 3
Remove the contents of the large
rectangular box.

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STEP 4
Remove the lid of the metal box.
The box with the hardware is
inside.
STEP 5
Take the metal box. Position so
that the opening is on the far side.
NOTE: Before continuing, be sure
you place the metal box where
you want the DISC installed for
permanent mounting.
1x
STEP 6
Identify the two holes. Insert an
M6 buttonhead screw into the
the bottom hole of the tube, but
DO NOT tighten it fully at this
time.

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STEP 7a
Stack the first level of bricks as
shown in the image. The stack
orientation is important!
Build four levels of bricks. Ensure
you repeat the order (shown
right).
STEP 8
Take the cover and close the
metal box. It will only fit one way.
STEP 7b
Stack the last layer of bricks
as shown in the image. Stack
the last four bricks vertically as
shown.
40.
42.
39. 38.
36.
35.
37.
34. 33.
43.
41.
1.
2.
3.
4.
5.
6.
7.
8.

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STEP 9a
Secure the metal cover with the
six M6 buttonhead screws as
shown in the image.
STEP 9b
Secure the metal cover with the
two M6 buttonhead screws.

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STEP 10
Roll the metal box where you
want the DISC installed for
permanent mounting.
STEP 11
Place the cover box on the metal
box. Use the plastic ring to
protect the straight tube.
STEP 12
Insert the straight tube into the
hole.
Ensure the green and yellow
ground wire is inside the opening
and extends from the bottom
through the opening in the metal
box.

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STEP 13
Insert the curved tube and attach
it to the straight tube extending
upwards from the base.
STEP 14
Use a mechanical lift or two
strong friends to lift the DISC
hood in preparation for following
steps.
TIP: Use a piece of tape to hold
the exposed wires at the end of
the power cable together. This will
ease its path into and through the
tube.
OR
OR

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STEP 15
Insert the cable into the curved
tube. Keep pushing until you can
reach it through the opening at
the bottom of the metal box.
OR
STEP 16
Rotate the arc of the pole directly
above the DISC. Insert and push
the power cable through the pole
as you lift the DISC to meet the
mounting bracket to the curved
tube.

BB
A
A
B B
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STEP 18
Remove the rear cover from the
control box.
Insert the cable through the
cable guide on the rear cover of
the control box.
Ensure the other wires in the
control box are not disconnected
during this process.
STEP 17a
Identify the holes in the mounting
bracket and make sure they
match with the holes (A) shown
at right. Secure the DISC using
two M6 set screws.
NOTE: DO NOT tighten them fully;
they have to stick out 1/16 of an
inch.
NOTE: Use the black or gray set
screws depending on the color of
your DISC.
STEP 17b
Secure two set screws in the
holes (B) to adjust the lift and
level of the DISC to make it
parallel to the ground by backing
the set screws in or out. Tighten
them fully.