Hedson IRT UV SMARTCURE User manual

715098 rev 1 ©Hedson Technologies AB 2020
IRT UV SMARTCURE
EN Instruction manual

2715098 rev 1
TABLE OF CONTENTS - original language
Safety instructions................................................................3
1. Introduction....................................................................4
2. Technical data ................................................................4
3. Product description .......................................................5
4. Operation .......................................................................5
5. Instructions to the owner ..............................................6
6. Markings .........................................................................6
7. Maintenance...................................................................6
8. Trouble shooting............................................................7
9. Spare parts......................................................................8
10. EC Declaration of conformity ......................................9
11. Battery charger............................................................ 10
EN

715098 rev 1 3
EN
When using an electrical equipment, basic precautions
should always be followed, including the following:
Read all instructions before using IRT UV SmartCure.
WARNING!
UV radiation can cause personal injury and
property damage!
UV emitted from this product. Skin or eye
injury may occur. Avoid exposure of eyes
and skin to unshielded lamp.
Summary of results from RISE, Research Institutes of
Sweden AB
Depending on the distance from the UV curing device,
the limit value according to AFS 2009:7 index b. (UVA
eye) for one working day (8 h) is reached after one or
a few minutes at close distances (0.5–1 m). At longer
distances than about 5 m, the acceptable exposure
time is an hour or more. The acceptable exposure times
according to index a. in AFS 2009:7 (UVA, UVB and UVC,
skin and eye) are more than 50 times longer than for
index b. (UVA eye).
To reduce risk of injury or property damage from UV
radiation, read, understand, and follow the following
safety instructions. In addition, make certain that anyone
else that uses this curing equipment follows these safety
instructions as well.
IMPORTANT SAFETY INSTRUCTIONS
• Always wear eye protection. Failure to this may result
in long term injury to the eyes.
• Wear protective clothing. Hands, face and other
parts of the body shall not be exposed to heat and
radiation. Do not stay in front of the lamp cassettes
during curing without safety equipment.
• If a person works around UV radiation while on
medications, the medication should be checked to
see if it would make the person more photosensitive.
• Do not look directly at the light source.
WARNING!
To reduce the risk of fire, electric shock or
injury:
• Do not allow to be used as a toy.
• Use only as described in this manual. Use only
manufacturer’s recommended attachments.
• Do not use the battery charger with damaged cord
or plug. If equipment is not working as it should, has
been dropped, damaged, left outdoors or dropped
into water, return it to a service center.
• Do not pull or carry the battery charger by cord, use
cord as a handle, close a door on cord or pull cord
around sharp edges or corners. Keep cord away from
heated surfaces.
• Do not unplug the battery charger by pulling on cord.
To unplug, grasp the plug, not the cord.
• Do not handle plug or equipment with wet hands.
• Do not store, prepare or use solvent-containing
materials within a 5 m/16 feet radius of the dryer.
• Flammable materials should not be placed close to a
curing device in use.
• Never direct the curing device towards highly
combustible materials.
• The curing device must not be exposed to paint fog,
sanding dust or solvents due to fire and explosion
risk. Furthermore, the lifetime of the dryer will also be
reduced.
• The battery charger is operated by highly dangerous
electrical voltage.
• This product should only be used with the glass intact.
• As appropriate measures; always wear eye protection
during work in areas exposed to UV radiation and
always work in a well-ventilated environment.
• The curing device user must adhere to these
operating instructions. This appliance is not intended
for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been
given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
• Do not use in wet or moisture conditions.
• Do not disassemble the battery.
• Use IRT UV SmartCure only with original battery.
• In damaged or leaking battery, dangerous vapors
may occur. Get fresh air. In case of inconvenience, get
medical advice.
• Protect battery terminals against conductive subjects
to prevent short circuit.
• Protect battery from high temperature.
• Use the battery only with IRT UV SmartCure to prevent
overload.

4715098 rev 1
EN
1. Introduction
1.1 Intended use of the product
This product serves exclusively to accelerate the curing
of UV-putty, filler, base and clear coats. The product
must not be used for other purposes than the described
curing processes. The maximum ambient temperature
during operation should not exceed 40°C.
Do not use the product in spray booths or within a
distance of 5 m from other solvent based spraying
activities in order to avoid explosion risks.
Its site of use is the preparation area and finishing
area. Within the automotive industry and vehicle repair
sectors, it is used to cure small areas before polishing.
1.2 UV curing
The ultraviolet light spectrum generated by a UV LED
interacts with special coating chemistries to produce a
high-quality, durable curing. In many applications, UV
curing can achieve a faster curing and therefore also at
a lower total cost. As the UV coat contains less solvent
than conventional paint, the IRT UV SmartCure has less
environmentally impact.
Most importantly to achieve a good and fast curing result
there must be enough UV-A intensity. IRT UV radiation has
an outstanding intensity to achieve the best curing result.
Unique benefits of UV cured coating
• Reduced amount of solvent
• Fast curing time
• Low-temperature processing
• Scratch resistant and chemical resistant
2. Technical data
Wavelength UV LED
The IRT UV SmartCure is equipped with premium LED
diods emitting UV and visible light with a peak at 395 nm.
Intensity mW/cm².
Efficiency decreases outside 395 nm according to graph
below.
Electrical data
Irradiance maps IRT UV SmartCure
IRT UV
SmartCure
Battery Battery
charger
Battery type - Lithium-ion Lithium-ion
Voltage 18 VDC 18 VDC 100-240 VAC
Frequency - - 50-60 Hz
Current 8 A -2 A
Power 140 W 36 Wh / 2 Ah 58 W
Noise level <60 dB (A) - -
Weight - battery
included 1.16 kg - -
Storage temp. -20 - +70°C * -20 - +70°C
Operating temp. -10 - +40°C -10 - +40°C -
Wavelength peak 395 nm - -
Degree of
protection IP X4 - -
Classification for
indoor use III II II
* Store battery cool. Too much heat will shorten the
service life.
Risk Group EN62471: 3 (RG-3)
Distance 100 mm
Ø 160 mm
Average 250 mW/cm²
Peak 350 mW/cm²
Distance 200 mm
Ø 200 mm
Average 50 mW/cm²
Peak 120 mW/cm²
Centrerat, för 395nm och med I=4,2A, P=115W, Vega mäter 1090mW => 450mW/cm2Resterande värde mäter vi relativt detta dvs. (Ocean värdet/25,7)*450 mW/cm/395nm
160 mm
200 mm

715098 rev 1 5
EN
3. Product description
The IRT UV SmartCure is a hand-held appliance, battery-
operated and equipped with high power LED module
emitting UV and visible light. IRT UV SmartCure is
available in 395 nm wavelength, refering to the peak
value.
Use products/UV paint systems developed for UV curing.
Check with your paint supplier which wavelength to use.
3.2 Display
1. Trigger switch
2. Display
3. Lithium-ion battery
4. Release push-button for battery
5. Dust filter
6. Cover dust filter
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Rev. by
Appr. by Change no Appr. date Change description Rev.
2
5, 6
4
1
34. Operation
Before every usage, check that:
• Glass is clean and free from over spray which
decreases the intensity.
• Fan is running during operation.
• UV LED light up.
Hold IRT UV SmartCure approx. 100 mm/4 inches from
object to be cured. Time depends on area and material
to be cured, see paint manufacturers data sheet.
For larger areas, use sweeping motion similar when
using a spray gun.
Change battery,
symbol is flashing when
0%.
Fan is running,
symbol is flashing.
Battery level
Curing time in minutes
and seconds.
High temperature,
symbol is flashing.
Service symbol with code,
symbol is flashing.
3.1 Overview

6715098 rev 1
EN
5. Instructions to the owner
The owner of the curing device must produce clear
operating instructions, adapted to local site conditions,
and make these available to all users.
Only original spare parts shall be used to maintain the
products high safety.
Dispose of spent items at the nearest environmental
protection facility for recycling.
The UV radiation emission is:
according to EN62471 = Risk Group 3 (RG-3)
6. Markings
Top label - 715090
715118
Machine label - 715123
7. Maintenance
7.1 Storage
Store the IRT UV SmartCure indoors with an ambient
temperature of -40°C - +70°C. See other temperature
conditions in table in chapter 2.
7.2 Battery
Remove the battery (no. 3 in chapter 3.1) from the curing
device and charger when not in use to ensure a longer
life time.
Battery Change
Battery is changed as shown in picture.
Blue RAL 5017
Red RAL 3002
Yellow RAL 1023
Black RAL 9017
White RAL 9016
Transparent
OVERLAY 2019-11-20
715090_R6
IRT UV SMARTCURE OVERLAY 395
RISK GROUP 3
WARNING. UV emitted from this lamp.
Skin and eye injury could result. Avoid eye
and skin exposure to unshielded lamp.
(EN62471 and ANSI/IESNA RP-27.3-07)
395
Red RAL 3002
White RAL 9016
2019-11-07
715118_R1
IRT UV SMARTCURE LABEL FOR CE APPROVAL EU
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Rev. by
Appr. by Change no Appr. date Change description Rev.
2
1

715098 rev 1 7
EN
715128
715128
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by Change no Appr. date Change description Rev.
715128
715128
7.3 Cleaning
Protective glass
Clean the protective glass with a microfiber cloth to
make sure all light reaches the object.
Note! Solvents are not allowed.
Filter
Clean the filter (no. 5 in chapter 3.1) regularly. Frequency
is depending on the curing device environment. If
the filter is not clean, the IRT UV SmartCure will be
overheated and stops.
• Remove filter as shown below.
• Clean by gently blowing with compressed air or by
rinsing in water. Note! Solvents are not allowed.
8. Trouble shooting
High temperature / Overheating
Service symbol with code
Battery uncharged
1. Wait until temperature drops.
2. Check ambient temperature. Maximum is 40°C.
3. Check filter. Clean filter as described in chapter 6.3.
4. Clean protective glass as described in chapter 6.3.
Change battery as shown in chapter 6.2.
1. Unit is broken.
2. Check machine label, see chapter 6, and refer to
Serial No and Produced when contacting Hedson
support, see below.
3. Contact Hedson Technologies Support for service:
[email protected]

8715098 rev 1
EN
9. Spare parts
Only original spare parts shall be used to maintain the products high safety.
Part Part no. and description
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
129070
Glasses with UV protection
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
715074
Filter
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
715151
Backpart cpl. - screws included
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
715129
Wall bracket - magnets included
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
715093
Battery 18 V 2.0 Ah Li-ion
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
715094
Charger 18 V Li-ion
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
Cable for charger
715154 EU plug
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128
715128
715152
IRT UV SmartCure - complete
395 nm
This document is the property of Hedson Technologies and may not be copied without our written permission.The contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Denna ritning är Hedson Technologies egendom. Den får icke vare sig i ursprungligt eller ändrat skick utan vårt medgivande kopieras eller mångfaldigas,förevisas för eller på annat sätt delgivas eller utlämnas till tredje person. Överträdelse här av beivras med stöd av gällande lag
E
Draft
Rev. by
Appr. by
-
Change no Appr. date Change description Rev.
715128

715098 rev 1 9
EN
10. EC Declaration of conformity
According to testing institutes and according to the machine directive the IRT products in this manual are not defined
as machines wherefore the machine directive reference cannot be included in this declaration.
In accordance with EN 45014
we, Hedson Technologies AB
Box 1530
SE-462 28 VÄNERSBORG
Sweden
declare under our sole responsibility that the product
IRT UV SmartCure
to which this declaration relates is in conformity with the following standards:
EN 60335-1 Household and similar electrical appliances
EN 60335-2-29 Particular requirements for battery chargers
EN 60335-2-45 Particular requirements for portable heating tools and similar appliances
IEC 62133-2:2017 Secondary cells and batteries containing alkaline or other non-acid electrolytes.
Safety requirements for portable sealed secondary cells, and for batteries made from them,
for use in portable applications.
Part 2: Lithium systems
EN 61000-6-3 Electro-magnetic Compatibility, Generic Emission Standard
EN 61000-6-2 Electro-magnetic Compatibility, Generic Immunity Standard
EN 61000-3-2 Electromagnetic Compatibility
EN61000-3-4 Electromagnetic Compatibility
EN 62471 + AFS Photobiological safety of lamps and lamp systems
3481/UN 38.3 UN Transport Testing for Lithium Batteries
in accordance with the provisions of the following directives in their most current version
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
2011/65/EU Restriction of the use of certain hazardous substances (RoHS)
2012/19/EU WEEE - Waste Electrical and Electronic Equipment Directive
Vänersborg, Sweden, January 29th 2020
Linus Ekfeldt
Product Company Director

10 715098 rev 1
EN
11. Battery charger
Improper handling of Lithium Batteries may
cause fire, explosion or chemical danger.
Check battery manufacturer instructions.
Charge only Li-Ion battery packs with the
suitable contacts. Do not charge Lead Acid-,
NiCd- NiMh or non-rechargeable primary
batteries. Connect the charger to a suitable
mains supply, only. Disconnect the charger
from mains and the battery pack if it is not in
use for a longer time.
This appliance can be used by children
aged from 8 years and above and persons
with reduced physical, sensory or mental
capabilities or lack of experience and
knowledge if they have been given
supervision or instruction concerning use of
the appliance in a safe way and understand
the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be
made by children without supervision.
The charger is designed for usage in a damp-
free, dry and ventilated environment.
Do not expose the charger to rain or hot
conditions. Don’t cover the charger.
Please keep the charger clean and dry.
Do not use the charger if there are any signs
of damage. Do not open the charger or
carry repairs. Repairs may be carried from
authorized personal with original spare parts,
only.
11.1 Operation
Check if the local main AC voltage level is suitable for
the charger.
Minimal Maximal
AC input Voltage 100 240
11.2 Indication
• Plug the main cable of
the charger into an AC
main socket. The green
LED (1) and the red LED
(2) will flash once.
• Connect the battery to
the battery charger. The
battery is locked.
• Green LED (1) flashing –
battery is charging.
• Green LED (1) constant – battery fully charged.
• Disconnect the charger from the AC main socket.
• Push the realese button (No. 4 in chapter 3.1) and
remove the battery from the charger.
11.3 Warning and trouble shooting
The battery is connected and the red LED (2) lights up:
...if the battery temperature is not within the temperature
range (5°C to 45°C).
ÎDisconnect the battery and let it cool down.
The battery is connected and the red LED (2) flashes:
...if the battery has a defect.
ÎDisconnect the main cable. Check that the charge
contacts of the battery and charger are clean.
ÎPlug in the main cable and connect the battery. If the
charge process is still not starting and the red LED
(2) is flashing again, have the battery tested at an
authorized dealer.
11.4 Transport
Batteries cannot be sent as a regular parcel if they have
a disserve.
If battery is to be sent with forwarding agent, there are
special demands on packaging and marking. Check with
your forwarding agency about battery transport.
11.5 Disposal
Leave packaging, tools and batteries
sorted for an environmentally
friendly recycling.
According to WEEE directive
2012/19/EU and directive 2006/66/
EC, used electric tools and batteries
that are waste must be recycled in an
environmentally friendly way.
GENERAL SAFETY INSTRUCTIONS
Read these operating instructions carefully before use!
1 2

715098 rev 1 11
EMPTYEMPTY

HEDSON TECHNOLOGIES AB
Hammarvägen 4, 232 37 Arlöv
E-mail [email protected]
www.hedson.com
HEDSON TECHNOLOGIES AB
Box 1530, SE-462 28 Vänersborg
E-mail [email protected]
www.hedson.com
© Hedson Technologies 2020
The manufacturer reserves the right to introduce technical modifications.