HEIDENHAIN TNC 410 M User manual

Januar 2010 Ver08
208 962-21 (208 962-E8) · 12/2010 · pdf
Technical Manual
Inverter Systems
and
Motors
for the Contouring Controls
TNC 410 M
TNC 426 M
TNC 430 M
iTNC 530
MANUALplusM
MANUALplus 4110
CNC PILOT 4290

April 2007 Ve 06
208 962-21 (208962-E6) · 3 · 4/2007 · S · Printed in Germany · Subject to change without notice
Foreword
This Technical Manual has been written for all machine tool manufacturers. It
contains all of the information necessary for the mounting and electrical
installation of HEIDENHAIN inverter systems and HEIDENHAIN motors.
With each update, you will receive a set of supplementary pages free of
charge. Always sort these pages into your Technical Manual immediately. In
this way, your manual will always be up-to-date.
You can use extracts from this manual to supplement your machine
documentation. If you increase the size of the manual format (17 cm x 24 cm)
by the factor 1.225, you will have DIN A4 format.
No documentation can be perfect. To stay up to date, documentation must
change constantly. It is also thrives on your comments and suggestions for
improvement. Please help us by telling us your ideas.
DR. JOHANNES HEIDENHAIN GmbH
E/P Department
Dr.-Johannes-Heidenhain-Str. 5
83301 Traunreut

April 2000 Update Information No. 1 1 – 1
1 Update Information No. 1
1.1 Compact Inverters
New compact inverters
• UE 211B: Continuous load on axes: 2 x 7.5 A; 1 x 15 A
Continuous load on spindle: 20 A
• UE 241B: Continuous load on axes: 2 x 7.5 A; 1 x 23 A
Continuous load on spindle: 31 A
New connections on the bottom of the UE 2xxB compact inverter. These
connections are reserved for future applications and must not be wired.
New sliding switch on the front of the UE 2xxB compact inverter. This
enables the spindle unit of the compact inverters to be used as an axis.
1.2 Modular Inverters
New UV 120 regenerative power supply unit with KDR 120 commutation
reactor
UV 120: DC-link full-load power: 22 kW
New line filters for UV 120 and UV 140
Note the dimensions of the new line filter!
New UP 110 braking resistor module
The UP 110 braking resistor module is required so that, if the power supply
from the UV 120 and UV 140 power supply modules fails, the braking energy
from the motors can be dissipated.
1.3 Motors
New synchronous motors QSY 96G, QSY 112D, the QSY 116 series, and
QSY 155
New QAN 164B asynchronous motor
• Rated speed nN: 1350 rpm
• Power rating PN: 31.5 kW
This Technical Manual lists the input values for the machine parameters of
the current controller of the TNC and MANUALplusM for HEIDENHAIN
motors.
Designation Stall torque M0Rated speed nN
QSY 96G 5.2 Nm 4500 rpm
QSY 116C 5.2 Nm 3000 rpm
QSY 116E 7.2 Nm 3000 rpm
QSY 116J 10.0 Nm 3000 rpm
QSY 155A 8.3 Nm 3000 rpm
QSY 155B 12.2 Nm 3000 rpm
QSY 155D 21.6 Nm 3000 rpm
QSY 155F 26.1 Nm 3000 rpm
QSY 112D 72.0 Nm 2000 rpm

1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.4 Replacing Instructions
Page Change Remove
Page
Insert
Page
Title New date of issue August 99 April 2000
Chapter 1 Update Information – Update Info. 1
Chapter 2 Printing errors corrected
Documentation of changes in the
variants
UE 211B, UE 241B have been added
UV 120, KDR 120 have been added
New line filter
UP 110 has been added
Entire chapter Entire chapter
Chapter 3 First issue of the chapter Entire chapter Entire chapter
Chapter 4 Printing errors corrected Entire chapter Entire chapter
Chapter 5 Printing errors corrected
UE 211B, UE 241B have been added
Entire chapter Entire chapter
Chapter 6 Printing errors corrected
UV 120, KDR 120 have been added
New line filter
UP 110 has been added
Entire chapter Entire chapter
Chapter 7 Description changed
QSY 96G, QSY 112D, QSY 116 series
and QSY 155 have been added
QAN 164B has been added
New input values for current controller
Entire chapter Entire chapter
Chapter 8 Subject Index Entire chapter Entire chapter

February 2001 Update Information No. 2 1 – 1
1 Update Information No. 2
1.1 Compact inverter
Length of ribbon cable delivered with the UE 2xxB changed
1.2 Modular Inverters
New EPCOS 35 A line filter added for the regenerative UV 120 power supply
unit
New connections on the bottom of the UM 1xx power module. These
connections are reserved for future applications and must not be wired.
If disturbances in the line power supply net occur with the regenerative
power supply units even though HEIDENHAIN commutating reactors and
line filters are being used, the new three-phase current capacitor must be
used.
1.3 Motors
QSY 96A has been added
Power and torque characteristic for QAN 134D has been added
Machine parameters for the current controller for QAN 134D have been
added
New power cable with UL certification

1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.4 Replacing Instructions
Page Change Remove
Page
Insert
Page
Title New date of issue August 99 February 2001
Chapter 1 Update Information – Update Info. 2
Chapter 2 Printing errors corrected
New Id. Nr. for the UE 2xxB ribbon
cable
UE 2xxB power consumption corrected
EPCOS 35 A line filter added,
FINMOTOR removed
Selection tables for ribbon cables and
covers revised
Entire chapter Entire chapter
Chapter 3 Printing errors corrected
Selection of the braking resistor
Entire chapter Entire chapter
Chapter 4 Printing errors corrected
Demands of the line power supply
New three-phase current capacitor
PW 210 mounting instructions modified
Entire chapter Entire chapter
Chapter 5 Printing errors corrected Entire chapter Entire chapter
Chapter 6 Printing errors corrected
EPCOS 35 A line filter added,
FINMOTOR removed
Notes for connecting the motor brake
New connections for the power
modules
Entire chapter Entire chapter
Chapter 7 Printing errors corrected
Notes for connecting the motor brake
New power cable with UL certification
QSY 96A has been added
Terminal box illustration corrected
Rotatable flange sockets modified
Power and torque characteristic for
QAN 134D has been added
Input values for the current controller
on the QAN 134D have been added
Entire chapter Entire chapter
Chapter 8 Subject Index Entire chapter Entire chapter

July 2002 Update Information No. 3 1 – 1
1 Update Information No. 3
1.1 General Information
New SM 110 voltage protection module for use with synchronous spindle
motors
Temperature sensor on the PW 1x0
Double-row configuration of the HEIDENHAIN inverter system
1.2 Compact Inverters
UE 241B no longer available
New regenerative compact inverters
• UR 230: Continuous load on axes: 2 x 7.5 A
Continuous load on spindle: 25 A
• UR 240: Continuous load on axes: 3 x 7.5 A
Continuous load on spindle: 35 A
• UR 242: Continuous load on axes: 3 x 7.5 A; 1 x 25 A
Continuous load on spindle: 35 A
New connections for controlling the motor brakes: X344, X392 and X393
1.3 Modular Inverter
New UV 150 regenerative power supply unit with KDR 150 commutation
reactor
UV 150: DC-link full-load power: 50 kW
New UM 115 power module
New variants of the UV 1xx power units
Current consumptions from the 15-V and 24-V power supply of the inverter
system must be inspected
New connections for controlling the motor brakes: X344 and X392
1.4 Motors
QSY 96, QSY 116, QSY 155 with EQN 1325 absolute multiturn rotary
encoder
New QSY 155B synchronous motors with nN= 2000 rpm and QSY 155C
Input values for the digital current controller
Designation Stall torque M0Rated speed nN
QSY 155B 13 Nm 2000 rpm
QSY 155C 17.7 Nm 3000 rpm

1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.5 Replacing Instructions
Page Change Remove
Page
Insert
Page
Title New date of issue February 99 July 2002
Chapter 1 Update Information – Update
Info. 3
Chapter 2 Printing errors corrected
UE 241 B removed
UR 2xx, UV 150, KDR 150 and UM 115 added
Continuous load and short term rating for different
PWM frequencies
Peak performances for 0.2 s
Current consumption of the 15-V and 24-V supply
Covers included in the items supplied with the
compact inverters
Selection tables for ribbon cables and covers revised
SM 110 voltage protection module added
Double-row configuration of inverter systems
Entire chapter Entire
chapter
Chapter 3 Performance overview of a drive system added Entire chapter Entire
chapter
Chapter 4 Note on radio interferences
Cross sections of the power cables
HEIDENHAIN recommends use of the three-phase
current capacitor
Note on leakage current
Entire chapter Entire
chapter
Chapter 5 Printing errors corrected
UE 241B removed
UR 2xx added
New connections for controlling the motor brakes:
X344, X392 and X393
Line fuse for UE 2xx, UV 102, UE 2xxB
Temperature switch on the PW 110B
Additional voltage to X70, X71, X72
Tightening torque of the electrical screw connections
added
Dimensions only in mm
Entire chapter Entire
chapter
Chapter 6 New connections for controlling the motor brakes:
X344 and X392
Printing errors corrected
Line fuse for UV 1x0
Temperature switch on the PW 110B
Additional voltage to X70, X71, X72
Tightening torque of the electrical screw connections
added
Dimensions only in mm
Entire chapter Entire
chapter

July 2002 Update Information No. 3 1 – 3
Chapter 7 Printing errors corrected
Bend radii of the power and encoder cables
Calculation of the maximum torque of a drive
Pin layout for speed encoders with EnDat interface
Note on differences between internal connections, ID
label and motor tables of QAN 30 and QAN 4S
Power modules for QAN 3M: UM 111B, UM 121B
Turning radius for connectors changed
Incorrect assignment for the fan connection on QAN
104 and QSY 112D
QSY 96, QSY 116, QSY 155 with EQN 1325 absolute
multiturn rotary encoder added
QSY 155B (nN= 2000 rpm) and QSY 155C added
Specifications for QSY 155B revised
Characteristic curves revised
Bearing service life for QSY 041B, QSY 071B,
QSY 090B, QSY 093B and QSY 112 series
Bearing service life for QAN 104, QAN 134 and
QAN 164B
Dimensions only in mm
Input values for the digital current controller
Entire chapter Entire
chapter
Chapter 8 Keyword index Entire chapter Entire
chapter
Page Change Remove
Page
Insert
Page

1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors

March 2003 Update Information No. 4 1 – 1
1 Update Information No. 4
1.1 General Information
New axis-enabling module (Id. Nr. 341 518-01) that allows you to switch off
power modules in modular inverter systems group-by-group. The axis-
enabling module is mounted onto the power module and separates the unit
bus. All power modules that are connected after the axis-enabling module
to the unit bus are switched of via X72 of the unit bus, and no longer via X72
of the UV(R) 1x0.
1.2 Modular Inverter
New variant of the UV 140 power supply unit (Id. Nr. 335 009-04) with
improved PCB and improved housing.
New UVR 150 power supply unit (Id. Nr. 384 708-01) with new power supply
unit and additional connections for supplying the CC 42x with +5 V and 0 V.
1.3 Motors
New QSY 116J EcoDyn, QSY 155B EcoDyn, QSY 155C EcoDyn, QSY 155F
EcoDyn synchronous motors
The following NC software versions are required for controlling these
motors in the EcoDyn operating mode:
• iTNC 530: 340 420-06 and later
• MANUALplus 4110: 354 809-11 and later
• CNC PILOT 4290: 340 460-14, 362 796-10 and later
New QAN 200M, QAN 200L, QAN 200U asynchronous motors
Designation Stall torque M0Rated speed nN
QSY 116J EcoDyn 10.0 Nm 3000 rpm
QSY 116J EcoDyn 13.0 Nm 3000 rpm
QSY 155C EcoDyn 17.7 Nm 3000 rpm
QSY 155C EcoDyn 21.6 Nm 3000 rpm
QSY 155C EcoDyn 26.1 Nm 3000 rpm
Designation Rated speed nNRated power output PN
QAN 200M 1500 rpm 5.5 kW
QAN 200M 1500 rpm 7.5 kW
QAN 200M 1500 rpm 10 kW

1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.4 Replacing Instructions
Page Change Remove
Page
Insert
Page
Title New date of issue May 2002 March 2003
Chapter 1 Update Information – Update Info. 4
Chapter 2 Corrective action, UVR 150 has been added, new
UV 140 variant, cover length has been added ,
axis-enabling module has been added
Entire chapter Entire chapter
Chapter 3 UVR 150 has been added Entire chapter Entire chapter
Chapter 4 UVR 150 has been added,
corrective action
Entire chapter Entire chapter
Chapter 5 Corrective action, PW 210 dimension drawing has
been revised
Entire chapter Entire chapter
Chapter 6 Corrective action, UVR 150 has been added,
PW 210 dimension drawing has been revised
Entire chapter Entire chapter
Chapter 7 Corrective action,
QAN 200, QSY 116J, QSY 155B EcoDyn,
QSY 155C EcoDyn, QSY 155D EcoDyn,
QSY 155F EcoDyn have been added
Entire chapter Entire chapter
Chapter 8 Keyword index Entire chapter Entire chapter

March 2005 Update Information No. 5 1 – 1
1 Update Information No. 5
1.1 Overview
New diagnosable compact inverters, power supply units and modular
inverters.
Improvement of various compact inverters, power supply units and modular
inverters.
Possibility of coupling power supply units for increasing the dc-link power
(separate dc-links).
New motors.
Diagnosability of motors with EnDat interface.
Improvement of the navigation through the Manual by QuickLinks for the
overviews of inverter systems, accessories and motors.

1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.2 Compact Inverters
1.2.1 Non-Regenerative Compact Inverters
New compact inverter UE 110, rated power output 10 kW
• Continuous load on axes (at fPWM = 3.3 kHz): 3 x 6 A
• Continuous load on spindle (at fPWM = 3.3 kHz): 24 A
New compact inverter UE 112, rated power output 10 kW
• Continuous load on axes (at fPWM = 3.3 kHz): 3 x 6 A, 1 x 9 A
• Continuous load on spindle (at fPWM = 3.3 kHz): 24 A
1.2.2 Regenerative Compact Inverters
The following compact inverters were improved:
Designation
(new)
Designation
(old)
Improvement Rated power
output of
dc-link
UR 230D UR 230 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
22 kW
UR 240D UR 240 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
22 kW
UR 242D UR 242 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
22 kW

March 2005 Update Information No. 5 1 – 3
1.3 Modular Inverters
1.3.1 Non-Regenerative Power Supply Units
The following non-regenerative power supply units were improved:
1.3.2 Regenerative Power Supply Units
New power supply unit UVR 130D, rated power output 30 kW
• Diagnosable
• Load capacity of 5 V = 20 A, with separate connecting terminals (X74)
• Load capacity of 15 V = 2.0 A
• Load capacity of 24 V = 4.0 A
The following regenerative power supply units were improved:
Designation
(new)
Designation
(old)
Improvement Rated power
output of dc-
link
UV 130D UV 130 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
30 kW
Designation
(new)
Designation
(old)
Improvement Rated power
output of dc-
link
UVR 120Da
a. Available as of the beginning of 2005.
UV 120 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
22 kW
UVR 140DaUV 140 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
45 kW
UVR 150DaUVR 150 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
Increased rated power.
55 kW
(up to now
50 kW)

1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.3.3 Inverters
The following inverters were improved:
Designation
(new)
Designation
(old)
Improvement Continuous load
at fPWM = 5 kHz
(axis/spindle)
UM 111D UM 111  Additional features for
diagnostic functions.
Higher maximum
current values.a
7.5 A
UM 111BD UM 111B 
Module width only 50 mm.
Additional features for
diagnostic functions.
Higher maximum
current values.a
15 A/20 A
UM 112D UM 112 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.a
25 A/34 A
(up to now 23 A/
31 A)
UM 113D UM 113 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.a
40 A/56 A
(up to now 32 A/
50 A)
UM 114D UM 114 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.a
60 A/90 A
(up to now 48 A/
75 A)
UM 115D UM 115 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.a
96 A/125 A
(up to now 70 A/
100 A)
UM 121D UM 121 Additional features for
diagnostic functions.
Higher maximum
current values.a
2x 7.5 A
UM 121BD UM 121B Additional features for
diagnostic functions.
Higher maximum
current values.a
2x 15 A/1x 20 A

March 2005 Update Information No. 5 1 – 5
1.4 Accessories
New ZKF 110 dc-link filter for use with linear motors or torque motors
• Rated power: 30 kW
• Max. power during S6-20% cycle: 67 kW
• Max. leakage current < 1.3 A
New ZKF 120 dc-link filter for use with linear motors or torque motors
• Rated power: 30 kW
• Max. power during S6-20% cycle: 67 kW
• Max. leakage current < 6 A
• Modular design
New ZKF 130 dc-link filter for use with linear motors or torque motors
• Rated power: 55 kW
• Max. power during S6-20% cycle: 100 kW
• Max. leakage current< 6 A
• Modular design
• Integrated cooling (fan)
• Unit bus interface (X79)
New adapter module for coupling the power supply units
• Modular design
• Integration of the supply bus (X69) in the monitoring system
New KDR 130B commutating reactor
• Rated current: 3 x 40.5 A
• Thermally permissible continuous current: 3 x 45 A
UM 122D UM 122 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.a
2x 25 A/1x 34 A
(up to now
2x 23 A/
1x 31 A)
a. As of mid-2005 (depending on software). Information available
from HEIDENHAIN.
Designation
(new)
Designation
(old)
Improvement Continuous load
at fPWM = 5 kHz
(axis/spindle)

1 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.5 Motors
1.5.1 Synchronous Motors
1.5.2 Asynchronous Motors
Designation Stall torque M0Rated speed nN
QSY 130C EcoDyn 6 Nm 3000 rpm
QSY 130E EcoDyn 9 Nm 3000 rpm
QSY 190C EcoDyn 28 Nm 3000 rpm
QSY 190D EcoDyn 38 Nm 3000 rpm
QSY 190F EcoDyn 47.6 Nm 3000 rpm
QSY 190K EcoDyn 62.5 Nm 3000 rpm
Designation Rated speed nNRated power output PN
QAN 260M 1500 rpm 15.5 kW
QAN 260L 1500 rpm 20.0 kW
QAN 260U 1500 rpm 24 kW
QAN 260W 750 rpm 12 kW
QAN 320M 1500 rpm 32 kW
QAN 320W 750 rpm 18 kW

March 2005 Update Information No. 5 1 – 7
1.6 Technical Manual Documentation
Overviews with brief information and QuickLinks for accessing the following
subjects:
• Inverter Systems (Chapter 2.2)
• Motors (Chapter 7.2)
Introduction of QuickLinks in the component specifications in Chapter 2,
"Introduction," for accessing the respective subjects.
Expansion of Chapter 4, "Mounting and Operating Conditions."
Various connection overviews for inverter systems were added to
Chapter 4, "Mounting and Operating Conditions."
Expansion of connection overviews and dimensional drawings. Similar
components are illustrated in separate overviews.
Some changes were made to the structure of the Technical Manual.
1.7 Replacing Instructions
Note
Due to the comprehensive changes to the Technical Manual for Inverter
Systems and Motors, it is not possible to replace the old pages with the
new.

1 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors