Heiniger ONE/G User manual

swiss made
Version/Index: ONE/G 05-21
Eintourige Schuranlage Original-Betriebsanleitung
Single Speed Shearing Plant Translation of the original instructions
Tondeuse à 1 vitesse Traduction de la notice originale
Gruppo di tosatura a una velocità Traduzione delle istruzioni originali
Esquiladora de una velocidad Traducción del manual original
Eentoerige scheeraandrijving Vertaling van de oorspronkelijke handleiding
Klippeanlæg med 1 hastighed Oversættelse af den originale brugsanvisning
Stationär klippmaskin för får, 1 hastighet Översättning av bruksanvisning i original
Enhastighets klippemaskin for sau Oversettelse av den originale brukerveiledningen
Yksinopeuksinen leikkuulaite Alkuperäisten ohjeiden käännös
Acionamento de tosquia de velocidade constante Tradução do manual original
Κουρευτική μηχανή μίας ταχύτητας Μετάφραση πρωτοτύπου οδηγιών χρήσης
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Table of contents
1 Safety regulations ..............................................................................3
1.1 Introduction ......................................................................................... 3
1.2 Symbols and warning notes ............................................................... 3
1.3 Stipulated usage ................................................................................. 4
1.4 Basic safety principles ....................................................................... 4
1.4.1 Power supply connections ................................................................. 4
1.4.2 Safety precautions .............................................................................. 4
1.4.3 Noise emission / personal protective equipment ............................... 5
1.4.4 Residual dangers ................................................................................ 5
1.4.5 Replacement power cable .................................................................. 6
1.4.6 Supervision of children ....................................................................... 6
1.5 Operator requirements ....................................................................... 6
2 Stipulated usage ................................................................................6
2.1 Component list .................................................................................... 6
2.1.1 Designation of individual parts ........................................................... 6
2.2 Purpose of use ................................................................................... 7
2.3 Technical data .................................................................................... 7
2.4 Equipment ........................................................................................... 8
3 Initial start-up .....................................................................................8
3.1 Important notes .................................................................................. 8
3.2 Assembling the shearing plant ........................................................... 8
3.2.1 Securing / suspending the shearing plant .......................................... 8
..     .............................................................. 9
3.3 Switching the shearing plant on / off .................................................. 9
4 Maintenance .......................................................................................9
4.1 Cleaning.............................................................................................. 9
4.2 Service................................................................................................ 9
4.3 Lubrication ........................................................................................ 10
4.3.1 Portable shearing plant .................................................................... 10
4.3.2 Flexible drive .................................................................................... 10
4.3.3 Shearing handpiece ......................................................................... 10
4.4 Storing the machine ......................................................................... 10
5 Troubleshooting and repairs ............................................................. 11
5.1 Introduction ........................................................................................11
5.2 Troubleshooting .................................................................................11
6 Environmental protection and waste disposal .................................. 12
6.1 Introduction ....................................................................................... 12
6.2 Material groups ................................................................................. 13
7 Contact address ............................................................................... 13
ONE Shearing Plant – Translation of the original instructions
2

NOTE!
Read these instructions carefully before starting operation.
1 Safety regulations
1.1 Introduction
yThis chapter describes the safety regulations that are to be
taken into consideration as a matter of course when using the
shearing plant.
yAll persons who carry out work on and with the shearing plant
must read the operating instructions.
yThe operating instructions are to be kept in a secure place that
is accessible at all times.
yAuthorised service agents may only carry out service and re-
pair work.
1.2 Symbols and warning notes
Various symbols are used in the operating instructions. These
symbols indicate possible hazards or bring to the user‘s attention
such technical information that, if not complied with, may lead to
personal injury and material damage or to uneconomic operation.
Hazard symbols
WARNING!
Denotes a possibly hazardous situation. Serious injury and even
death can result if such situations are not avoided.
CAUTION!
Denotes a possibly hazardous situation. Light or slight injury can
result if such situations are not avoided.
Information symbols
NOTE!
A note which, if not complied with, can lead to operational stopp-
ages or damage.
ONE Shearing Plant – Translation of the original instructions 3

1.3 Stipulated usage
The shearing plant’s intended purpose of use is described in
Chapter 2.2, “Purpose of use”. Use for any other purposes, par-
ticularly on people and dangerous types of animals, especially
predators, is expressly forbidden.
The shearing plant must only be used in dry areas.
The details contained in Chapter 2.3, “Technical data”, are to be
considered as legally binding limit values and characteristic data.
The safety check refers only to the portable shearing plant and
not to the mechanical shaft and the shearing handpiece.
1.4 Basic safety principles
1.4.1 Power supply connections
WARNING!
XNever plug the equipment into damaged sockets. Observe the
relevant regulations applicable in your country.
XMaintenance and cleaning work must only be carried out when
the equipment is not plugged in.
XSockets must be equipped with a circuit breaker (FI).
XIf the SUPPLY CORD is damaged, it must be replaced by the
        
order to avoid a hazard.
1.4.2 Safety precautions
WARNING!
XAvoid touching machinery that has come into contact with wa-
ter or other liquids.
XNever shear wet animals.
XChildren are forbidden from operating the equipment.
XLay out the power cable cleanly.
XCheck the power cable occasionally for damage.
XKeep the power cable well away from machinery & equipment
operating in close proximity.
XSwitch off the plant before pulling out the plug.
XAfter use remove the plug from its socket. The plant should
only be cleaned or the cutter replaced when the plug is remo-
ved from the power socket.
ONE Shearing Plant – Translation of the original instructions
4

XAvoid kinks or coils in the cable. Never wind the power cable
around the plant during periods of storage. This can result in
breaks and damage to the insulation.
XEnsure that animals do not stand on or walk over the cable, and
that they do not get caught up in the cable.
XKeep children away from shearing areas.
XNever use a damaged plant. Have the machine checked for
faults and repaired immediately by an authorised service agent.
XThe air intake for the ventilation holes (Diag. 2+3, pos. a) must
be kept clear. Never insert any object into the shearing plant’s
ventilation holes.
XNever shear in the vicinity of explosive objects or gases.
XNever shear with blunt or broken shearing combs and cutters.
XAvoid any contact with the moving shearing cutters.
XStore the plant in a clean, dry place to which children and an-
imals have no access.
XThis appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the applian-
ce by a person responsible for their safety.
XChildren should be supervised to ensure that they do not play
with the equipment.
1.4.3 Noise emission / personal protective equipment
Noise emission during operation is less than 70 dB (A), as the
noise of the shearing hand-piece is also present during shea-
ring. We recommend that ear protection, safety glasses and
gloves are always worn when operating the plant.
Personal protective equipment to be provided by the operator.
1.4.4 Residual dangers
Should dangers and hazards occur during operation which are
not directly related to the shearing of animals, we request that
you inform us of this. This also applies in the event of a technical
failure that causes a hazard.
ONE Shearing Plant – Translation of the original instructions 5

1.4.5 Replacement power cable
NOTE!
If the power cable of this equipment is damaged, it must be re-
placed by the manufacturer or its after-sales service or a similarly
    .
1.4.6 Supervision of children
WARNING!
Children should be supervised to ensure that they do not play
with the equipment.
1.5 Operator requirements
NOTE!
The safe use of the machine places few demands on operating
personnel. These must, however, be observed and maintained as
a matter of course.
yThe operator has experience in dealing with the animals being
shorn.
yThe operator has read and understood the operating instruc-
tions, or has been indoctrinated into the operation of the ma-
chine by a skilled person, and the risks and dangers have been
pointed out to him.
2 Stipulated usage
2.1 Component list
2.1.1 Designation of individual parts
Pos.
No.
Description Quantity Pos.
No.
Description Quantity
1Handle 120 Hexagonal nut 1
2Upper section ONE 121 Speed control
sensor ONE
1
3Reinforcement
plate ONE
222 Control unit ONE/
EVO
1
4LS-screw 623 Hexagonal nut self-
securing
2
5Motor ONE 125 PH-screw 1
ONE Shearing Plant – Translation of the original instructions
6

Pos.
No.
Description Quantity Pos.
No.
Description Quantity
7  126 Switch support 1
8Centering washer 127 Micro switch 1
9Countersunk screw 128 Socket head cap
screw Phillips
2
10 Insulating washer 129 Retaining ring for
shaft
1
11   130 Washer 1
12 PT-screw counter-
sunk
431 Spring for switch 1
13 Capacitor 132 Lever for switch 1
14 Capacitor 133 Cord black 1
15 Drive housing ONE 134 Ring spanner 1
16 LS-screw 435 Catch spring ONE/
EVO
1
17 Socket head cap
screw
737 PT-screw 1
18 Cable 138 Rating plate 1
19 Anti-kink sleeve 140 Spacer sleeve
(USA only)
1
2.2 Purpose of use
The portable shearing plant is specially designed to provide the drive for
mechanical shearing handpieces. The complete shearing unit is expressly
designed for the shearing of sheep, goats, llamas, alpacas and other mem-
bers of the Camelidae species.
2.3 Technical data
Product name: ONE
Mains voltage: see rating plate
Motor output: see rating plate
Rotary speed: see rating plate / support plate
Required fuse protection: see rating plate
Dimensions in mm (W/H/L): 243 x 317 x 209
Weight not including cable: 7.8 kg
Max. ambient temperature: 0 ° - 40 °C
Max. humidity: 10% - 90% (relative)
Noise emission (LpAm): < 70 dB(A)
We reserve the right to make technical changes and improvements without
notice.
ONE Shearing Plant – Translation of the original instructions 7

2.4 Equipment
yPortable shearing plant
yOperating instructions
yScrewdriver
yDrip feed lubricator 100 ml
yUniversal grease
Options
yFlexible drive, worm
yFlexible drive, pin
yFerrule short
yShearing handpiece, Icon, worm
yShearing handpiece, Icon, pin
yCombs and cutters for the shearing handpiece
3 Initial start-up
3.1 Important notes
WARNING!
y           
power supply must match. The plant may only be connected to
an AC power supply.
yIt is a compulsory that the operator has read the safety regu-
lations.
yIn the event that the plant is operated from a generator, the
         
maker‘s rating plate.
3.2 Assembling the shearing plant
        .
3.2.1 Securing / suspending the shearing plant
The shearing plant can be suspended by means of a strong rope or
chain. The hole provided in the handle should be used to secure the plant
(Diag. 2, pos. c).
ONE Shearing Plant – Translation of the original instructions
8

3.2.2 Assembling the exible drive
XStart up the motor (see Chapter 3.3).
X           -
ally (Diag. 3, pos. b).
X          
sleeve and then position this by means of slight pressure upwards until
the lock button engages in the hole (Diag. 3, pos. c).
3.3 Switching the shearing plant on / off
CAUTION!
Make sure that the ventilation holes are always clear (Diag. 2+3,
pos. a). The shears drive remains switched off after the connec-
tion to the power supply. The shearing plant is switched on and
off respectively via the cord / lever (Diag. 2, pos. b). The drive is
switched on by means of one downward pull, and is switched off
again by repeating this operation.
Should the power supply be interrupted whilst the drive is running,
for safety reasons the motor switches off automatically, which
means that the unit must be switched on again via the cord / lever
when the power supply is re-established.
4 Maintenance
4.1 Cleaning
Before commencing any maintenance work disconnect the electrical power
supply by pulling out the plug!
Remove any oil and dirt from the shearing plant by means of a dry cloth. Do
not use liquids!
4.2 Service
WARNING!
For safety reasons the portable shearing plant should be subjec-
ted to an annual inspection. It is important that the self-tensioning
belt is checked periodically, since the functionality of the patented
safety cut-out device is dependent on this.
ONE Shearing Plant – Translation of the original instructions 9

4.3 Lubrication
         -
ce a lack of lubrication is the most common source of faults for unsatisfac-
tory shearing results.
4.3.1 Portable shearing plant
Requires no lubrication.
4.3.2 Flexible drive
prior to each period of operation
               -
placed (Diag. 4, pos. a).
after 100 hours of operation
           -
arings. The rotating shaft bore must, however, be greased at regular in-
tervals (after approximately 100 hours of operation or every 2 years). To
            
residue from the shaft bore. Then re-lubricate the shaft bore along its whole
length with fresh, high-quality mineral grease.
4.3.3 Shearing handpiece
See operating instructions for shearing handpiece.
4.4 Storing the machine
CAUTION!
Get into the habit of always giving the shearing plant a good clean
after use, store the unit in a dry and clean location out of the re-
ach of children.
ONE Shearing Plant – Translation of the original instructions
10

5 Troubleshooting and repairs
This product has been developed and assembled using the best individu-
al components available. It is designed to give longevity and high perfor-
mance. If spare parts are used during the life of this product, please ensure
that they are genuine Heiniger parts. Failure to use genuine Heiniger spares
may reduce the performance of this precision engineered product and will
void any warranty claim.
5.1 Introduction
WARNING!
The following troubleshooting guide will aid in determining prob-
lems and offer a solution. An authorised service point may only
carry out solutions that appears against a dark background.
An authorised service agent is to be contacted in the event of
malfunctions that are not contained in this manual.
5.2 Troubleshooting
Malfunction Cause Rectication
Motor does not run. No power. Power supply and/or fuse
faulty.
Cable faulty. Have the cable replaced.
Switch faulty. Have the switch replaced.
Motor faulty. Have the motor replaced.
Control unit faulty. Have control unit replaced.
Capacitors faulty. Have the capacitors repla-
ced.
ONE Shearing Plant – Translation of the original instructions 11

Malfunction Cause Rectication
Motor always switching
off.
Cutter blocked. Remove blockage.
Mechanical damage in
the shearing handpiece
 .
For the purposes of fault
    
the shearing handpiece
and restart the plant. If the
fault persists, uncouple
the rigid drive downtube
    
shearing plant. Rectify any
damage.
If the fault still persists,
then have the shearing
plant repaired.
Reverberation sensor’s
magnet faulty.
   
inc. magnet, replaced.
Faulty reverberation
sensor.
Have the reverberation
sensor replaced.
Power supply too weak. Check the power supply.
Motor system does not
switch off by lock up.
Control unit faulty. Have control unit replaced.
Shearing unit is noisy or
vibrates.
Faulty motor bearing. Have the motor replaced.
Motor gets hot. Faulty motor bearing. Have the motor replaced.
Ventilation screen dirty. Clean ventilation screen.
Malfunctions in the rigid
   
drive and / or shearing
handpiece.
  .
Shearing plant cannot
be switched off.
Switch faulty. Have the switch replaced.
6 Environmental protection and waste disposal
6.1 Introduction
The operator bears the responsibility for disposing of the machine in the
proper manner. Observe the relevant regulations applicable in your coun-
try.
ONE Shearing Plant – Translation of the original instructions
12

6.2 Material groups
Please hand this in to a service point or your local specialist electrical work-
shop when the machine is to be dismantled.
Material contained in pos. X taken from Diag. 1
Rubber 18
Polyamide PA 2/10/15/19
Polypropylene PP 33
POM 7/32
Iron/steel 3/4/5/8/9/11/12/16/17/23/25/26/28/29/30/31/34/35/37/40
Copper 18
Brass 20/27
Aluminium 16
other substances 38
Electronics 13/14/21/22/27
7 Contact address
           -
horised service points, or, alternatively, refer to the nearest service point in
your area.
ONE Shearing Plant – Translation of the original instructions 13

A1
1
1
2
3
4
5
22
37
35
14
13
15
7
8
9
10
11
12
21
20
23
25
4
32
34
33
27
26
35
28
31
3029
19
38
18
16
17
40
(only USA)

A2
2 3
a
a
b
c
b
c
5
4
a

In case of claim, please return your machine with the instruction manual and the warranty card
directly to your local distributor. Please do not cut off the warranty card from the instruction
manual.
© 2021 Heiniger AG. All rights reserved.
This instruction manual may not be duplicated or distributed, neither completely nor in extracts, or
by electronic or mechanical means (including photocopying), transmitted or used for the purpose
of competition without authorisation from Heiniger AG.
Subject to change without notice.
Contact:
warranty garantie garantía
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Original-Betriebsanleitung
Translation of the original instructions
Traduction de la notice originale
Traduzione delle istruzioni originali
Traducción del manual original
Vertaling van de originele gebruikshandleiding
Oversættelse af den originale brugsanvisning
Översättning av bruksanvisning i original
Oversettelse av den originale brukerveiledningen
Alkuperäisten ohjeiden käännös
Tradução do manual original
Μετάφραση πρωτοτύπου οδηγιών χρήσης