HELI green Series User manual

S274-3:2020
1.6-1.8t
Electric Narrow Aisle
Reach Truck
OPERATOR’S
MANUAL

FOREWORD
This manual provides the proper operation to operator, service man and
administrative person of the reach truck. Read this manual carefully before operation
to exert the capacity and enhance efficiency of reach truck.
The manual is based on truck with standard equipments, other kinds of truck is
explained only in different parts.
If you have any questions during using, please contact with HELI specified sale
point for service.
This manual content might not correspond with the actual truck because of the
improving of our products and using method.
Dangers during operation, inspection and maintenance can not be predetermined
and monitor by us in user actual operation.
For the operation, inspection and service not listed in the manual, please take
into consideration by yourself for safety reason.
Symbols are corresponding meanings used in the manual and truck plates are
followed:
Symbol
Meaning
DANGER
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury. You must observe this instruction.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury. You must observe this instruction.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury. You must observe this instruction.
NOTE
Indicates a statement of directly or indirectly related to the safety of
personal and maintain of the truck.

CONTENTS
I. About use method…………………………………………………………………1
1. Main use of reach truck……………………………………………………..1
2. Working plan and environment………………………………………………2
3. Travelling road……………………………………………………………….6
4. Selecting driver………………………………………………………………6
5. Truck and load………………………………………………………………..8
6. Inspection…………………………………………………………………….10
7. Transporting…………………………………………………………………11
8. What vehicle the reach truck is……………………………………………..11
9. Driving…………………………………………………………………….. .15
10.Lifting………………………………………………………………………22
11. Parking…………………………………………………………………….27
12. Inspection and repair………………………………………………………28
13. Plates………………………………………………………………………32
II. Operating device…………………………………………………………………39
1.Name of parts………….…………………………………………………39
2.Operating device and using method…………..………………………………40
III. Operation of the truck…………………………………………………………..48
1. Notes on new truck usage…………………………………………………48
2. Relationship between load and stability of truck ………………………….48
3. Load center and load chart………………………………………………….49
4. Truck stability………………………………………………………………49
5. Transporting of the truck…………………………………………………….50
6. Note on get onto or get out of the lorry…………………………………….50
7. Operation of the truck………………………………………………………51
8. Battery usage……………………………………………………………….54
9. Loading and unloading………………………………………………………57
10. Vehicle storing……………………………………………………………….60
IV. Inspection………………………………………………………………………..62
1. Inspection prior to operate……………………………………………………62
2. Periodic inspection…………………………………………………………65

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I. About use method
1. Main use of reach truck
The main use of reach truck is handle and stack the loads that on the pallets.
It is prohibited to use it in prohibitive applications.
The prohibitive applications refer to travel with human riding on, lift human up,
tow other vehicles and so on. The truck can not be used in the prohibitive
applications.
Examples of prohibitive applications:
Lift with people standing on fork or pallet
Stand on the fork to press the goods
Hoist the goods with steel wire hang on the forks directly
Tow other trucks

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Push the loads or other trucks with forks
Open or close the doors of other trucks with forks
2. Working plan and environment
(1) Set down working plan and discuss the plan well
You must decide the travel route and the method of working before start and
discuss the safe problem well.
(2) Regulate limit speed
You must regulate limit speed in working environment and set striking plate in
order to show clearly.
(3) Avoid dropping
Set protector on sideways or platform’s edges in order to avoid reach truck
dropping.

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(4) Point out travel area of reach truck and clean up the load
Point out travel area of reach truck and clean up the road in the travel area in
order to avoid obstacle.
(5) Prohibit passerby to come into working area
Prohibit passerby to come into working area and prohibit the guider of the truck
to contact with reach truck.
(6) Prohibit the reach truck without license to come into working area
Prohibit the reach truck without license to come into working area and set a clear
sign.
(7) Keep good condition of road surface and wipe off oil and grease

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Clean up working area, keep good condition of road surface and wipe off oil
and grease on the road.
(8) Lighting for operation area is needed for safety working
It is difficult to find passerby and obstacle on dark way and it is very dangerous.
Keep brightness and full of full of sunshine on way and working area.
(9) Arrange a guider when working in narrow area
Arrange a guider when working in narrow area or working with other works and
other truck. Do working according to the guider’s lead.

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(10) Affirm contact method in emergent condition
Affirm contact method in emergent condition in order to deal with fire, accident
and other unpredictable things properly.
(11) Set and affirm fire extinguisher
Set fire extinguisher to avoid fire hazard, accident and other unpredictable thing.
Use the fire extinguisher according to its operating rules.
(12) Safety precautions in danger
Set a clear sign in dangerous place in order to
alarm the truck to keep away from assisted
(13) As a motor vehicle, the truck should only be used
in the following condition:
a) Temperature: -25℃ to 40℃
b) Relative humidity:≤90%
c) Altitude: ≤1200m
(14) The stability of the truck will be affected by the

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power and direction of the wind outside, so do no work in strong wind to make sure
people and truck safety.
3. Travelling road
(1) Prohibit travel on public road
Reach truck is the special vehicle for indoor use.
It is different to go through ramp and rough road for its small and compact
structure. Reach truck will upset if go through ramp and rough road. In other hands, it
will block the travel of other vehicle and person’s pas for its low speed. If the wheel is
out of round or the status of the road surface is not good, it will raise the running
noise.
Prohibit travel on public road. Only use indoor.
4. Selecting driver
(1) Wear safety clothes
Please wear proper safety clothes when driving. Improper clothes may be caught
by operating levers or pedal which may cause truck mis-moving.
Be sure to wear safety helmet and safety shoes.
Please wear other necessary protective clothes according to working area
condition
(2) Safety education on goods stacking

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Goods stacking is for storage, it is not to put goods on platform, but stack goods
together.
If goods are not stacked accurately, goods will collapse and it will threaten driver
and other people.
It is necessary to make safety education for the people carrying out stacking
operation.
(3) It is essential to make safety periodic education for experienced driver
Periodic education every five-year. Structure of vehicle will change and rule
of law will change for technique renovation.
Make safety education when operation method and equipment using method
have important change.
Because the fast development of truck structure, application of microcomputer
and automatic devices and changes of law, it is necessary to receive the courses from
expert.
(4) Do not let someone operate the reach truck when he is tired or have poor health.
Do not let someone operate the reach truck when he is tired or have poor health
because accidents may be caused by absent minded.