Total Source WRZ-ES User manual

INSTRUCTION MANUAL
PALLET TRUCK WITH SCALE
WRZES

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© 01-2021. TotalSource®and TVH®are registered trademarks. TVH Parts Holding nv, Brabantstraat 15, B-8790 Waregem. TVH is
a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM-equipment. All
sales are subject to the general and special terms & conditions of sale on www.tvh.com/avv. All rights reserved.

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TABLE OF CONTENTS
1. GENERAL SPECIFICATIONS......................................4
2. INSTALLATION & ASSEMBLY .....................................5
2.1. Handle attachment..............................................5
2.2. Weight gauge installation ........................................6
3. TO ADJUST RELEASE DEVICE ....................................8
4. MAINTENANCE ................................................8
4.3. Oil............................................................8
4.4. How to expel air from the pump unit ................................8
4.5. Daily check and maintenance .....................................9
4.6. Lubrication ....................................................9
5. GUIDE TO SAFE OPERATION .....................................9
6. TROUBLESHOOTING ...........................................10
7. BATTERY POWER DATA AND REPLACEMENT ......................11
8. TROUBLESHOOTING OF WEIGHING UNIT .........................11
9. PARTS LIST...................................................13

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Thank you for using this hand pallet truck with scale. For your safety and
correct operation of the scale, please read these instructions carefully before
using it.
NOTE:
(1) All of the information reported herein is based on data available at the
moment of printing. The factory reserves the right to modify its own
products at any moment without notice and incurring any sanction. So it is
suggested to always verify possible updates.
(2) For systems with a printer, the rechargeable batteries must be charged
before use, according to the instructions supplied with the batteries.
1. GENERAL SPECIFICATIONS
Model Capacity
(kg)
Gradu-
ation
(kg)
Weighing
Accuracy
(‰)
Fork size Net
weight
(kg)
Length
(mm)
Width
over
forks
(mm)
Fork
Width
(mm)
WRZ-ES 540
Without
printer
2000/3000 1 ±1 1150 540 160 115
WR-ES 685 2000/3000 1 ±1 1150 685 160 119
Materials and specifications are subject to change without notice.

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2. INSTALLATION & ASSEMBLY
2.1. Handle attachment
Unpacking
Open shipping container and check for shipping damage. Report any damage
immediately to your distributor and shipping agent. Do not discard any shipping
material until the Pallet Truck is assembled
and working properly.
Individual trucks are assembled and ready
to use. Pallet trucks purchased in crate
quantities (6 units to a crate) require some
assembly.
Match the “letter” label on the handle
assembly to the “letter” label on the frame
prior to assembly.
Assembly
Tools required for assembly:
Hammer
Flat Head Screwdriver
Pliers
1. Insert the base of the handle into the
pump bracket (Figure 1). Align the holes
at the base of the handle with the holes
in the pump bracket.
2. Use a hammer to tap the handle pin
into the holes of the pump bracket and
handle (Figure 2). Use pliers to turn the
handle pin until its holes align with the
spring pin holes.
3. Feed the screw head through the center
hole in the handle pin (Figure 3). Using a
screwdriver, pry up the cam and slip the
screw head under the notch in the cam.
4. Use a hammer to tap the spring pins
(Figure 2) into the holes on the pump
bracket and handle pin.
5. Tap out the pump retainer pin (Figure 1).