HexaCrafter HC-1100 User manual
HexaCrafter HC-1100
User Manual v1.0
8/31/2015
Description and Specifications:
The HexaCrafter HC-1100 Hexacopter is an electrically powered 6-rotor helicopter designed
forprofessionallevelaerialphotographyandcinematography.Theairframeismanufactured
by HexaCrafter and consists of carbon fiber booms, center plate, motor mounts, power
distribution board and landing gear (optional). Recommended electric motors, propellers,
motor speed controls, and flight controller may be integrated by HexaCrafter or the operator
andconsist ofindustry standardflight-proven components.
Frame Diameter: 1100mm (43”) Center of Motors
Frame Height: Approx. 60cm (24”)
Landing Gear: Fixed gear, integrated with camera gimbal
Camera Gimbal: Recommended: HC G2V2, MOVI5, MOVI 10
Gross Wt: 8100-18000 grams (17.9lbs-39.7lbs) depending on camera payload
Motors: Tiger Motor U7-490 KVA
ESC:
Tiger Motor T80a
Propellers: T-Motor 17x5.8 CF
Flight Controller: DJI A-2
Camera gimbal system is not part of the airframe and is mounted on the provided frame rails,
and may be substituted provided the gross weight does not exceed manufacturer’s
recommendations and center of gravity changes are entered into the flight control setup (per
A2manual).
Airframe Assembly and Maintenance:
Refer to the latest manufacturer’sassembly and IPC publications for assembly and parts
replacements.Unlessotherwisespecified,useindustrystandardtechniquefortheinstallation
of hardware, wiring, soldering, etc. and where appropriate, applicable sections of AC 43.13
1B/2Bshouldbeconsulted.
Inaddition,assembly videos andinstruction maybefound onthe manufacturer’swebsiteat:
http://www.hexacrafter.com/content/24-hexacrafter-airframe-assembly-videos
Installation, calibration, preflight, basic flying and flight testing of the aircraft flight control
system is described in the DJI A2 Flight Control System User Manual. There are no integrated
circuit boards in the HexaCrafter airframe. Motor and ESC wiring is accomplished by
HexaCrafter, however as a rule all ESC to motor connections should be done using solder
splice technique or bullet connectors capable of 100a load. ESC to power distribution board
wiring is accomplished by solder technique. Hookup wiring for all power connections is
provided by motor and ESC manufacturers, however in the event any splicing is required be
sure to use an equal or greater capacity wire than original. Current capabilities and voltage
drop calculations may be referenced in AC 43.13 and elsewhere.
Wiring diagrams may be obtained from HexaCrafter howeverindustry standard hookup
practice isemployed.
Assembly Cautions (when not otherwise specified in latest version of manufacturer’s assembly
manual):
1.
Use a bracket to mount the GPS module on the center frame to avoid interference
with the power board.
2.
Ensure the IMU is mounted with the arrow pointing toward the nose of the aircraft.
3.
If using a receiver, attach it under the bottom board of the center frame with the
antenna facing downwards and away from obstructions to avoid signal loss.
4.
Ensure that all soldered ESC and power board connections are secure.
Unpacking and before flight
1.
If booms are in travel position, place them in the flight position and secure with
provided hardware. Motor alignment (arm twist) should not be affected but may be
checked using a digital inclinometer or bubble protractor (twist should not exceed
0.5º).
2.
Assemble and secure camera gimbal to gimbal rails using provided hardware.
3.
Mount flight batteries on airframe top plate using Velcro straps and ensure they are
secure.
4.
Check aircraft is properly balanced on CG, adjust payload as necessary to achieve
balance.
Life Limited Parts and TBO:
The HexaCrafter airframe contains no life limited structural components. All airframe
components must be inspected prior to each flight for obvious signs of defects, and repaired
or replaced as necessary. If repair information is not availablein the airframe assembly
publication,consultthemanufacturerforguidance.
Motor repair or replacement is indicated when any amount of side to side play exists in drive
shaft, or does not spin smoothly and noise free. Consult the manufacturer for guidance if any
defectsaresuspect.Otherwise,overhaul/replacementisoncondition.
Electronic Speed Controls (ESC) should be inspected before flight for obvious signs of
overheating or burned components. Any ESC exhibiting signs of overheating damage should
be replaced. Otherwise, no replacement interval is indicated.
Propellers are subject to debrisand impact damage, and should be inspected priorto each
flight for obvious signs of fracture or cracks. Any such defects found indicate replacement
prior to flight. It is recommended that a 10x magnifying glass be used periodically. Minor
scuffsandscratchesarenotcauseforreplacement.
FlightCautions
Caution:Whenflying,therotatingpropellersmaycauseseriousdamageandinjury.Pleasefly
safelyatalltimes.
1.
Do not fly in rain or snow.
2.
Ensure all soft dampeners, vibration absorbers and flight control mounting pads are
in good condition before every flight. If not, replace immediately. Otherwise, the flight
performance of the aircraft may be affected.
3.
Ensure all parts are in good condition before every flight. Do not fly with worn or
broken parts.
4.
Ensurepropellersareinstalledcorrectlyandsecured,anddonotcontainanynicks
or cracks.
5.
Ensure ESC signal connectors and power connectors are tight before every flight.
6.
When flying, using caution when near people, buildings, high-voltage lines, tall
trees, water and other hazards.
7.
Use only 6S LiPo batteries for the main power supply.
8.
Follow carefully the preflight procedures outlined in the DJI A2 flight control user
manual.
AppendixA – Motor,ESC and PropellerInformation
Motors:
ESC's:
PropellerInformation:
Please refer to the manufacturer for propeller installation options:
http://www.rctigermotor.com/html/2013/prop_0805/14.html
Note that standard torque requirements apply to all propeller nuts andadapter
plates.
Foradditionalinformationonsystemsandassembliesnotcovered,pleasecontact
HexaCrafterat:
HexaCrafter
2750 Northampton Road Cuyahoga Falls, Ohio 44223
Tel: (330) 929-0989
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