High Valley 1600 User manual
MODEL 1600 N-C W H
High Valley Stoves by Stoll
185 Highway 201 │Abbeville, SC 29620
M 1600 T-V C I LM 1600 R-V P
Safety Noce:
If this wood heater is not properly installed, a house fire may result.
For your safety, please carefully read and follow the installaon direcons. Contact the local Building Inspector,
Fire Official, or other Authority Having Jurisdicon (AHJ) about code requirements, restricons, and installaon
inspecon in your area. The AHJ can advise you if you are required to obtain a permit before installaon.
Failure to follow these instrucƟons can result in property damage, bodily injury, or even death.
Owner’s Manual
Safety, Installaon, Operaon, & Maintenance Guidelines
INSTALLER: Leave this manual with the individual (s) responsible for operang this wood heater.
OPERATOR: The Owner’s Manual contains important safety, operang, and maintenance informaon.
Please read and understand the enre Owner’s Manual before installing or operang this wood heater.
If you have quesons please contact your High Valley Dealer for assistance.
DO NOT DISPOSE OF THIS MANUAL
SAVE THIS OWNER’S MANUAL FOR FUTURE REFERENCE
2
H V S S
185 Highway 201 │Abbeville, SC 29620
www.highvalleystoves.com
U.S. ENVIRONMENTAL PROTECTION AGENCY
Cerfied to comply with 2015 parculate emission standards.
Not approved for sale aer May 15, 2020.
Under specific test condions this non-catalyc wood heater has been shown to deliver heat at rates ranging from 11,796 to
40,431 Btu/hr. Emissions were determined to be 2.7 g/hr. The default EPA efficiency rang for non-catalyc heaters was 63%
per the Federal Register, CFR - Title 40 - Part 60 - Subpart AAA, that was current at the me of tesng. Results of CO (carbon
monoxide) tesng were not required nor recorded at that me. EPA validated CO and efficiency values will be published in
future revisions of this manual, and on the High Valley website, as they become available.
This non-catalyc wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal
regulaons to alter this seng or otherwise operate this wood heater in a manner inconsistent with the operang instruc-
ons provided in the owner’s manual.
This non-catalyc wood heater needs periodic inspecon and repair for proper operaon. Consult the maintenance secon
of this owner’s manual for further informaon.
This non-catalyc wood heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result
when burning air dried seasoned hardwoods, as compared to sowoods or to green or freshly cut hardwoods.
DO NOT BURN:
• Garbage;
• Lawn clippings or yard waste;
• Materials containing rubber, including res;
• Materials containing plasc;
• Waste petroleum products, paints or paint thinners, or asphalt products;
• Materials containing asbestos;
• Construcon or demolion debris;
• Railroad es or pressure-treated wood;
• Manure or animal remains;
• Salt water driwood or other previously salt water saturated materials;
• Unseasoned wood; or
• Paper products, cardboard, plywood, or parcleboard. The prohibion against burning these ma-
terials does not prohibit the use of fire starters made from paper, cardboard, saw dust, wax and
similar substances for the purpose of starng a fire in an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffecve and cause smoke.
Smoke Detectors should be Installed on every floor of your home; in the living areas and especially near bedrooms. Many ju-
risdicons now require hard wired Smoke Detectors and/or Carbon Monoxide (CO) Detectors be installed in specific locaons
in single family homes. If you are not subject to such a requirement then, at a minimum, baery operated detectors should
be installed. Test them regularly and install new baeries every six months. A smoke detector located in the same room as
a wood heater should be installed as far away from the heater as possible to prevent accidental acvaon when lighng or
refueling the fire. Smoke and CO detectors should be installed per the manufacturer’s instrucons and code requirements.
Safety Tested by:
CONAM Inspection, Inc. AGTL | Auburn, Massachusetts
Tested 3/1999 to ANSI/UL 1482 & HUD Specifications
Emissions & Efficiency Tested by:
MYREN Consulting, Inc | Colville, Washington
Report 04.12.1999 | Tested to July 1990 Particulate Emission Standards
MODEL 1600 N-C W H
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This manual describes the installaon, operaon, and maintenance of High Valley Stoves Model 1600 non-catalyc
wood heater. This heater is cerfied to comply with the U.S. Environmental Protecon Agency’s crib wood emis-
sion limits for wood heaters sold aer May 15, 2015.
Throughout this manual you will find important safety noces and informaon may be repeated a number of
mes. The repeon is intenonal in an effort to reinforce safety instrucons and to place them in context.
U.S. EPA E S T I P 2
G S I S P Page 4
I P P 5
C P P 6
C R G P 7
C C D P 8
M 1600 S C P 9
P-I A P 10
F W H I P 11
F W H C C P 12
M H I P 12
P-O A P 13
M 1600 F C P 13
O G P 14 15
T I P 16
O O A C B I P 17
L D M F P P 18
M 1600 M R P P 19
A A B W C P 20
A B H V W P
21
A C F W P P 21
W C P 22
O R S P 23
T C
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Thank you for choosing a wood heater from High Valley Stoves. Safe and efficient operaon of your wood heater depends
greatly on proper installaon as outlined in this owner’s manual. If this wood heater is not properly installed, a house fire may
result. To reduce the risk of fire follow all instrucons, cauons, and safety noces contained herein. Installaon must also
meet all State and Local Code requirements and/or restricons. Check with your local Building Official, Fire Official, or other
Authority Having Jurisdicon (AHJ) regarding the need to obtain a permit prior to installing a wood heater; and whether an
inspecon of the installaon is required upon compleon. Understand that code requirements and follow-up inspecon are
not put in place to make the installaon process more difficult. Rather they are designed to help ensure your safety. Don’t
take shortcuts, use or allow makeshimethods, or other compromises in the installaon. Safety is paramount and the key to
enjoying your new wood heater. We strongly recommend installaon by an experienced professional installer who has the
specialized knowledge, tools, and equipment to complete the installaon safely. Look for an installer who is cerfied by the
The Naonal Fireplace Instute (NFI) as a Woodstove Specialist or Master Hearth Professional (MHP) to have demonstrated
their mastery of the knowledge required in all phases of safe woodstove installaon, and of best current industry pracces.
Be sure to contact your insurance company to inquire whether they have addional requirements.
BURN SOLID WOOD FUEL ONLY. This wood heat-
er is designed and approved for the burning of cord
wood fuel only. Burning any type of fuel other than
cord wood in this wood heater is against all safety test-
ing and will void all warranes.
DO NOT USE CHEMICALS OR FLUIDS TO START
THE FIRE. Never use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid, or similar liquids
to start or “freshen up” a fire in this wood heater. Keep
all such liquids well away from the heater at all mes.
Storing these or other flammable liquids near a wood
heater could cause a fire.
DO NOT BURN GARBAGE OR FLAMMABLE FLU
IDS SUCH AS GASOLINE, NAPHTHA OR ENGINE
OIL. Cord wood is the only fuel approved for use in
this wood heater.
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVICING ANOTHER APPLIANCE.
DO NOT CONNECT A WOOD HEATER TO, OR
USE IN CONJUNCTION WITH, ANY AIR DISTRI
BUTION DUCTWORK UNLESS SPECIFICALLY
APPROVED FOR SUCH INSTALLATIONS.
DO NOT OPERATE IN AN EXTREME MANNER
AS TO OVERFIRE THE WOOD HEATER. If any
part of the wood heater, the chimney, or the chimney
connector glows, you are over-firing. If over-firing oc-
curs, close all combuson air controls immediately.
Over-firing can cause damage to the wood heater and
may cause a fire.
HOT WHILE IN OPERATION. KEEP CHILDREN,
CLOTHING, AND FURNITURE WELL AWAY.
CONTACT MAY CAUSE SKIN BURNS. Observe all
minimum clearances as listed in this manual. Maintain
a 36” area around the wood heater to be kept free of
combusble materials including furniture and window
treatments. DO NOT allow unaended children in the
area of an operang wood heater.
BURN DIRECTLY ON FIRE BRICKS. Do not use
grates, andirons, or other methods to support fuel.
FUEL STORAGE. Store bulk cord wood covered in a
well venlated area to ensure that the wood fuel is as
dry as possible. Do not store wood fuel within wood
heater minimum clearances or within the space need-
ed for loading the heater or for ash removal.
ASH DISPOSAL. Ashes should be placed in a steel
container with a ght-fing lid and moved outdoors
immediately. The closed container of ashes should be
placed on a non-combusble floor or on the ground,
well away from all combusble materials, pending final
disposal. If the ashes are disposed of by burial in soil or
otherwise locally dispersed, they should be retained in
the closed container unl all cinders have thoroughly
cooled. Other waste shall not be placed in this con-
tainer.
CREOSOTE FORMATION & REMOVAL. Inspect
chimney connector and chimney twice monthly, and
clean if necessary. Creosote accumulaon in the con-
nector pipe, chimney, or flue lining can create an ex-
tremely hot fire if ignited.
S P
G S I
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Your new High Valley Model 1600 has been designed to give you years of clean, efficient service. Take me to consider
carefully where your new wood heater will be installed in your home. If you are planning to use an exisng chimney and/
or hearth, many of the decisions have been made for you. Consult with your High Valley dealer before comming to a final
locaon and take full advantage of their experience. Consider how you plan to use your wood heater, your expectaons, and
the physical layout of your home. Once the wood heater has been installed it would require significant effort and expense
to change its locaon. Perhaps, aer considering all factors, you may come to the conclusion that the locaon of an exisng
chimney may not be the best place for your new wood heater. Evaluate all of your opons fully before making a final deci-
sion.
L: The wood heater should be located in a place where it will be convenient to fuel and maintain the fire, but
well away from human traffic flow, and clear of hallways and doors. It must be possible to maintain the minimum clearances
to combusbles which were determined by safety tesng. See Page 9. Ensure that furniture, window treatments (draper-
ies and curtains, wood materials including wood fuel, and any other combusble materials will be no closer than 36" to the
wood heater. If children reside in the home, or visit regularly, consider how the area immediately around the heater can be
closed offto keep the children safely away from hot surfaces. Consult your High Valley dealer for advice on safety gates and
other safety products.
H C:Ideally the wood heater will be centrally located in the area that you wish to heat. A
wood heater is an excellent area heater or space heater. Properly sized and operated it will heat the area where it is located
and heated air will naturally move throughout the home. Keep in mind that a wood heater does not have the advantage of
a distribuon system to deliver the heat around your home like a central heang boiler or furnace. Don't expect the type of
even heat distribuon that a central heang system can deliver. If your goal is to heat a family room, an addion, or a por-
on of the main house, the wood heater should be sized and operated to create a warm, comfortable space with the surplus
heat allowed to travel around the home on natural convecon (air) currents. A large wood heater with the capacity to heat
a home will typically overheat the area where it is located unless the home is constructed with an open floor plan. If heang
a typical paroned home with wood as a primary heat source is truly the goal, then it would be wise to consider installing a
number of smaller sized wood heaters throughout the space to be heated rather than a single large wood heater. The num-
ber would depend on the size and layout of the home. We do not recommend installing your wood heater in an uninsulated
basement. Much of the heat produced will be lost to the uninsulated walls of the basement. Never cut holes or vents in a
ceiling/floor in an aempt to get warm air to rise to the rooms above. You will be compromising a firebreak in your home
and could, should a fire ensue, jeopardize your homeowner's insurance coverage. Contact your local Fire Officials or Building
Official, or other Authority Having Jurisdicon for guidance.
C L:Once the best physical locaon for your wood heater from a heang perspecve is agreed upon,
the feasibility of providing a safe and effecve chimney in that locaon must be considered. If the chimney is to run up
through the ceiling and/or the roof then the space above must be clear. The layout and locaon of floor joists and/or roof
raers must be ascertained. Most factory-built chimney components are designed to fit into standard construcon without
the need for cung and boxing frame members. A factory-built chimney can also exit through the sidewall of the house and
up the side of the home. Another alternave would be to construct a new masonry chimney specifically for the wood heater.
In any case, the wood heater must not be vented into a chimney flue serving any other appliance. Once again, we strongly
recommend that the chimney installaon be performed by a cerfied professional installer who is thoroughly familiar with
the requirements of modern wood heaters.
Your High Valley Model 1600 is approved for installaon into either a masonry chimney or a Type HT factory-built chimney
listed to UL-103-HT or ULC-S629 standards. A masonry chimney is a permanent installaon requiring a load bearing foong
to support the mass of the chimney. Factory-built chimneys offer flexible installaon opons and use proprietary support
systems for through-the-roof or sidewall installaon. A properly constructed chimney that provides adequate drais es-
senal for the safe and efficient operaon of your wood heater. More specific informaon about draand various chimney
installaons and material will follow, but lets begin at the beginning. Look back to a me when fireplaces, woodstoves, and
later, solid fuel central heang were relied on as the only source of heat in cold weather. Proper chimney construcon and
locaon could spell the difference between keeping warm in the winter and not. Those chimneys had to work. Life revolved
around the fireplace and, later, the cook stove and parlor stove. The chimney was typically built in the center of the home
where it helped warm the home and it, in turn, was kept warm by the home. The central locaon ensured that the chimney
would exit near the peak of the roof and therefore be as tall as possible. Our ancestors knew from experience that a tall,
warm chimney would drabeer and was less likely to be affected by wind and weather. The same principals apply today.
I P
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Chimneys that were constructed in homes built before the advent of oil and gas-fired central heang systems were invariably
constructed within the walls of the home, typically centrally located, and exited the roof at or near the ridge. The principals
that applied then apply today. A chimney is best located within the envelope of the home to keep it warm, and it should be
installed as close to the peak of the roof as possible. If you have a modern fireplace that was constructed with the chimney
outside the home, exposed to the cold, and with a relavely short chimney, it may not be your best choice for use with a
modern, efficient wood heater. As central heang became prevalent fireplaces and their chimneys were moved outside the
walls of the home to conserve floor space. If they didn't drawell it was not considered a major problem because the central
heang system kept the home warm.
D:The Environmental Protecon Agency defines drathis way: ‘‘Drais the force which moves air from the appli-
ance up through the chimney." Simply stated, heated air (wood heater exhaust or any heated gas for that maer) becomes
more buoyant and tends to rise. The hoer the gasses contained in a chimney flue are, compared to the temperature of
the air outside, the greater the drashould be. There are many variables and the scienfic explanaon can become compli-
cated. (There are books and scienfic papers wrien for those who would like to know more.) Suffice to say that you need
it; and without it your wood heater cannot perform well. The draof the chimney provides the sucon that pulls air into the
wood heater to support combuson. A wood heater provided with adequate dracannot leak smoke, as air is being drawn
into the heater, connector pipe, and chimney. If a wood heater is leaking smoke or spills a lot of smoke during refueling,
inadequate drais most likely the culprit.
A complete explanaon of all of the elements that may affect draare beyond the scope of this manual but, briefly, some
factors that contribute to a properly draing chimney are these:
• F S:We recommend that the flue size of the chimney be the same size as the flue outlet on the heater. Theo-
recally a larger chimney flue should have a greater flow capacity than a smaller flue. In pracce though, the heated
flue gases are diluted by the extra air in the larger flue and cool faster. Drais decreased therefore and, if cooled too
much, creosote may be deposited in the flue. The Model 1600 has a 6" flue collar and 6" factory-built HT chimney
is readily available. With an exisng masonry chimney it can be more challenging. A typical masonry flue le is 8"
square; considerably larger than the 6" flue recommended. Consider that the cross-seconal area of a 6" flue is @
28¼ sq. in. (Area = πr2 or A = π32 or A = 3.14 X 9) where Pi = 3.14 (enough for this purpose.) The cross seconal area
of an 8" round flue is 50¼ sq. in.; the cross seconal area of an 8" square masonry flue le is @ 64 sq. in. In addion,
the masonry construcon tends to cool more quickly with cold outside temperatures. If a new masonry chimney is
being constructed, ask the mason to source round flue les. They are available and can be insulated with vermiculite
or other approved chimney insulaon materials. The performance of an exisng masonry chimney may be improved
significantly with the installaon of an insulated chimney liner that is the same size as the flue outlet of the wood
heater.
• I:A chimney flue that is kept warm is more likely to drawell than a cold chimney. Keeping the chimney
within the walls of the home is the best soluon if space allows. If the chimney must be constructed outside the home,
then insulang it is strongly recommended. Factory-built HT chimneys are packed with insulang material and can be
further protected by installing them inside an insulated chimney chase (enclosure) outside the home. Masonry chim-
neys may require an insulated flue liner to provide adequate drain all seasons. Consider that when it is cold (say 20
degrees for example) outside the home, the air inside the flue of an outdoor chimney will be essenally the same tem-
perature. When lighng the fire it will be necessary to provide enough heat to overcome that column of cold air acng
like a plug in the chimney flue. Once the wood heater is lit and burning hot flue gasses will be cooled more quickly in
a chimney exposed to the elements and drawill be negavely affected; perhaps to the point were the drabecomes
inadequate to maintain an efficient fire.
• H:A tall chimney is more likely to drawell than a short chimney. The taller column of heated gas creates a
greater temperature and pressure differenal with the outside atmosphere and beer drais the result. As above,
the flue size and insulaon also play significant roles in the process. We recommend a minimum chimney height of
@ ten feet (10') and a maximum height of @ thirty feet (30') measured from the top of the wood heater. Locang
the chimney where it will project above the ridge of the roof, rather than near the eaves of the home, will net the
tallest chimney height praccal for your home. External elements like tall trees, hills, tall buildings, and the like can
affect drawhen the wind is blowing from a parcular direcon. Locang a short chimney at the eaves of the home
may result in draproblems when the wind blows across your own roof ridge. Height alone is not the only factor to
consider when specifying a chimney but, in general, taller is beer.
C P
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Your High Valley Model 1600 must be connected to either a factory-built Type HT chimney or to a masonry chimney with a flue
liner of a construcon that meets all current code requirements. If the wood heater is to be connected to an exisng chimney,
have the chimney inspected prior to installing the wood heater by an NFI cerfied hearth installer, a CSIA chimney sweep, or
a qualified mason in the case of a masonry chimney. The chimney must prove to be sound and serviceable and to meet all
applicable codes. An exisng factory-built chimney must be Type HT with a minimum 6" (152mm) and maximum 8" (203mm)
flue diameter. An exisng masonry chimney must have a clay le liner or approved stainless steel insulated liner. The wall
thimble or pass-through construcon should be inspected to ensure it conforms to current NFPA 211 guidelines. The flue size
must not be less than the flue collar (6" or 152mm) or greater than three mes (3X) the cross-secon of the flue collar. NOTE:
An oversize masonry chimney may not prove to provide adequate draand may require the installaon of an insulated liner
approved to UL 1777 to funcon sasfactorily.
If a new chimney is to be constructed to vent the wood heater we strongly advise that the chimney be professionally installed.
Factory-built chimney must be Type HT-2100°F tested to the UL 103 standard and/or ULC S629 standard. A six inch (6") diam-
eter factory-built chimney is preferred. All components of the factory-built chimney must be from the same manufacturer
and be of the same type to ensure proper connection of components. All chimney components needed for the installation
including but not limited to wall pass-throughs, tees and tee supports, ceiling supports, insulation shields, fire stops, roof
support packages, roof flashings, chimney caps, etc. must be installed exactly to the manufacturer's instructions. Installation
specification and clearances may vary from manufacturer to manufacturer and must be carefully adhered to according to the
individual manufacturer's instructions.
If a new masonry chimney is to be constructed we strongly recommend the use of a professional masonry contractor. Spe-
cialized knowledge is needed to ensure proper construction and support for a masonry chimney. The chimney must be
constructed in accordance with the latest edition of NFPA standard 211 and must conform to all applicable state and local
codes. Wall thimble construction and clearances to combustibles must meet NFPA 211 guidelines. A permit and inspection
may be required by the local Building Official, Fire Official, or other Authority Having Jurisdiction. A six inch (6") round or 8" x
8" square flue tile is required. The flue tiles must be mortared together with the approved material and provided with an air
space as required by NFPA 211 and applicable codes.
The following informaon about chimney construcon and requirements is intended for reference only. The use of a profes-
sional installer is strongly recommended. Specific installaon instrucons and/or requirements must conform to the chimney
manufacturer's instrucons and/or applicable building codes. Seek the advice of your High Valley Dealer and/or the local
Authority Having Jurisdicon as to local code, perming, and inspecon requirements.
C H
• The top of the chimney must be at least two feet ( 2' or 0.6m) taller than the highest point of the roof or any part of
the roof or other structure within ten feet (10' or 3m) measured horizontally from the chimney terminaon.
• The chimney must be at least three feet (3' or 0.9m) taller than the high side of the roof penetraon.
C R
C G
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A R:
• Insulaon material used as part of wall pass-through system shall be of noncombusble material and shall have a thermal
conducvity of 1.0 Btu-in./hr-- °F (4.88 kg-cal/hr-m - °C) or less.
• All clearances and thicknesses are minimums; larger clearances and thicknesses shall be permied.
• Any material used to close up an opening for the connector shall be of noncombusble material.
• A connector to a masonry chimney, except for System B, shall extend in one connuous piece through the wall pass-
through system and the chimney wall to the inner face of the flue liner, but not beyond.
• Minimum 3.5 inch (90mm) thick brick masonry wall framed into com-
busble wall with a minimum of 12 inch (305mm) brick separaon from
clay liner to combusbles. Fireclay liner (ASTM C 315, Standard Specifi-
caon for Clay Fire Linings, or equivalent), minimum ⁵⁄₈inch (16mm) wall
thickness, shall run from outer surface of brick wall to, but not beyond,
the inner surface of chimney flue liner and shall be firmly cemented in
place.
• Solid-insulated, listed factory-built chimney length of the same inside
diameter as the chimney connector and having 1 inch (25.4mm) or more
of insulaon with a minimum 9 inch (229mm) air space between the
outer wall of the chimney length and combusbles. The inner end of the
chimney length shall be flush with the inside of the masonry chimney
flue and shall be sealed to the flue and to the brick masonry penetraon
with non-water-soluble refractory cement. Supports shall be securely
fastened to wall surfaces on all sides. Fasteners between supports and
the chimney length shall not penetrate the chimney liner.
• Sheet steel chimney connector, minimum 24 gauge [0.024 inch (0.61
mm)] in thickness, with a venlated thimble, minimum 24 gauge [0.024
inch (0.61mm)] in thickness, having two 1 inch (25.4mm) air channels,
separated from combusbles by a minimum of 6 inches (152mm) of
glass fiber insulaon. Opening shall be covered, and thimble supported
with a sheet steel support, minimum 24 gauge [0.024 inch (0.61mm)]
in thickness. Supports shall be securely fastened to wall surfaces on all
sides and shall be sized to fit and hold chimney secon. Fasteners used
to secure chimney secon shall not penetrate chimney flue liner.
• Solid-insulated, listed factory-built chimney length with an inside diam-
eter 2 inches (51mm) larger than the chimney connector and having 1
inch (25.4mm) or more of insulaon, serving as a pass-through for a
single wall sheet steel chimney connector of minimum 24 gauge [0.024
inch (0.61mm)] thickness, with a minimum 2 inch (51mm) air space be-
tween the outer wall of chimney secon and combusbles. Minimum
length of chimney secon shall be 12 inches (305mm). Chimney secon
concentric with and spaced 1 inch (25.4mm) away from connector by
means of sheet steel support plates on both ends of chimney secon.
Opening shall be covered, and chimney secon supported on both sides
with sheet steel supports of minimum 24 gauge [0.024 inch (0.61mm)]
thickness. Supports shall be securely fastened to wall surfaces on all
sides and shall be sized to fit and hold chimney secon. Fasteners used
to secure chimney secon shall not penetrate chimney flue liner.
C C
• Special care must be exercised to ensure that all chimney clearances to combusbles meet current standards.
• Exisng chimneys should be inspected to ensure that clearances to combusbles are in compliance.
• Factory-built chimney clearances are defined in the manufacturer's installaon instrucons.
• Masonry chimney clearances to combusbles are described in the current NFPA standard 211.
• Clearances to combusbles may vary for indoor and outdoor installaons.
C T D
• Special construcon techniques are required to ensure safe connecon to a chimney through a combusble wall.
• Refer to the current version of NFPA standard 211 and obtain the approval of the local Authority Having Jurisdicon.
C C T D
9
M C C M B W H
Backwall / Sidewall Corner Clearances Alcove Clearances Floor Protecon
With Single Wall Pipe
Side = 14” (356mm)
Back = 10” (254mm)
With Double Wall Pipe
Back = 5” (127mm)
With Single Wall Pipe
Corner = 14” (356mm)
With Double Wall Pipe
Corner = 8” (203mm)
Minimum Alcove Width = 55”
Maximum Alcove Depth = 48”
Heater to Rear Wall = 10” (254mm)
Heater to Side Wall = 14” (356mm)
Clearance to Overhang as shown
Side = 8” (203mm)
Back = 8” (203mm)
Front = 16” (406mm) U.S.
Minimum Floor Protector Size
43”w x 49”d U.S.
F P:
FLOOR PROTECTION: Use UL 1618 Type 1 Ember Protecon or connuous non-combusble material.
NOTE: Clearances to combusble materials may be reduced using shielding methods as described in the current edion of
NFPA 211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances. Any reducon of clearances must be
approved by the local Authority Having Jurisdicon.
M 1600 S C
M 1600 L
M 1600 P
Model 1600 Over All Width: 27” Flue Size: 6”
Model 1600 Over All Depth: 30 ⅞” Firebox Volume: 2.7 cu. .
Model 1600 Height with Pedestal: 30” Firebox Dimensions: 21" wide x 22" deep
Weight: 514 lbs. Maximum Log Length: 21"
F V
F V
S V R-VS V T-V
S V R-VS V T-V
10
CAUTION
• If this wood heater is not properly installed, a house fire may result. To reduce the risk of fire follow all instrucons,
cauons, and safety noces contained herein.
• Installaon must also meet all State and Local Code requirements and/or restricons. Check with your local Building
Official, Fire Official, or other Authority Having Jurisdicon (AHJ) regarding the need to obtain a permit prior to install-
ing a wood heater; and whether an inspecon of the installaon is required upon compleon.
• Don’t take shortcuts, use or allow makeshimethods, or other compromises in the installaon. Safety is paramount
and the key to enjoying your new wood heater.
• We strongly recommend installaon by an experienced professional installer who has the specialized knowledge, tools,
and equipment to complete the installaon safely. Look for an installer who is cerfied by the The Naonal Fireplace
Instute (NFI) as a Woodstove Specialist or Master Hearth Professional (MHP) to have demonstrated their mastery of
the knowledge required in all phases of safe woodstove installaon, and of best current industry pracces.
• Be sure to contact your insurance company to inquire whether they have addional requirements.
I
Your High Valley Model 1600 was inspected before being packaged at the factory. Chances are that your High Valley
Dealer has un-boxed and assembled your wood heater prior to delivery. Your dealer has the equipment and the experi-
ence to handle heavy appliances. If you have taken delivery of your Model 1600 in the box proceed as follows:
• Carefully remove the shipping materials. Use cauon. The contents are heavy.
• Carefully inspect the Model 1600 and accessories, if any, for signs of damage.
• Check that the firebricks which line the sides and floor of the firebox are properly posioned and undamaged.
• Check that the baffle, firebricks, and ceramic fiber blanket are undamaged and properly posioned all the way to the
back of the firebox. Ensure that the ceramic blanket lies flat on the baffle and does not block the flue opening.
• If any damage is noted or suspected please contact your High Valley Dealer for assistance.
• DO NOT proceed with installaon unl the wood heater has been inspected and replacement parts obtained.
P L I
If your Model 1600 was not assembled before delivery, the pedestal base or legs must be fastened to the body. USE EX-
TREME CAUTION. The wood heater is very heavy. At least two strong individuals will be needed to lithe heater body
for assembly. Personal injury and/or damage to the Model 1600 or personal property may result if the heater is handled
improperly. If you have concerns about handling the heater please contact your dealer for assistance.
M I:Heater Body, Pedestal Base or Legs, four (4) each 3/8" - 16 x 1" bolts, Owner's Manual.
• P B I:
• Place the un-boxed pedestal on the floor close to where the wood heater will be installed. Place a piece or pieces of
cardboard under the pedestal base to protect the floor while assembling the Model 1600.
• Carefully lithe Model 1600 body and set it down gently top of the pedestal; taking care that it is centered.
○Do not drop the body onto the pedestal base. Damage to the floor or the floor protector may result.
• Align at least one of the holes in the pedestal with the corresponding threaded hole in the heater body.
○Insert one of the 3/8 -16 x 1" bolts through the hole in the pedestal base and into the threaded hole in the bot-
tom of the body. Tighten finger ght only at this stage. Pivot the heater body carefully on the pedestal base to
align the remaining three bolt holes and fasten with the remaining bolts.
• Tighten the four (4) bolts securely using a 9/16" or 14mm wrench, an adjustable wrench, or similar tool.
• L I:
NOTE: We strongly recommend that Cast Iron or Steel Legs be installed by your High Valley dealer. The body of the
Model 1600 must be lied at least 12 inches (12") and supported in this posion while the legs are aached. Your
dealer has the material handling equipment and experience to handle the weight of the Model 1600. We do not
recommend laying the wood heater on its back to install the legs as the bricks that line the firebox and the baffle may
become dislodged. Leg breakage can occur as the assembled wood heater is being pped upright.
• Carefully lithe Model 1600 body onto sturdy blocks or jacks capable of supporng the weight of the body.
• Assemble the four legs to the body using the 3/8 -16 x 1" bolts provided. Tighten each leg securely.
• Carefully lithe assembled heater, remove the blocking of jacks, and gently set the heater onto the legs.
CAUTION: Never slide the wood heater into posion. It must be lied or damage to the legs may result.
C B I
An oponal Convecon Blower Kit (BLO1600KIT) for the Model 1600 is available through your High Valley dealer. The
Convecon Blower Kit is pre-wired to a variable speed switch and power cord at the factory to simplify installaon. Instal-
laon instrucons and a wiring diagram are provided on Page 17.
P-I A
11
If this wood heater is not properly installed, a house fire may result.
To reduce the risk of fire follow all instrucƟons, cauƟons, and safety
noƟces contained in this manual.
Do not take shortcuts. Do not use or allow makeshiŌmethods or oth-
er compromises in the installaƟon. Safety is the key to enjoying your
wood heater responsibly.
F P I
• The Model 1600 requires UL 1618 Type 1 Ember Protecon or a connuous non-combusble material that meets the
dimensions listed on Page 9. Brick or le must be mortared and grouted to present a connuous surface, not "loose laid."
If a hearth or floor protector is to be site-built, or an exisng hearth is to be ulized, the condion and thermal resistance
must be determined to ensure the minimum requirements are met. See Appendix - C on Page 21.
• Minimum floor protecon must be connuous under the wood heater and 8 inches (8") to the back and each side, and
sixteen inches (16") in front of the loading door. The minimum size is 43”w x 49”d in the U.S.
• Floor protecon must extend under any horizontal secon of connector pipe and at least two inches (2”) to each side.
• We strongly recommend using a floor protector that is larger than minimum size that will cover the flooring to the wall
and provide for extra non-combusble working space for a metal ash container, tools, gloves, etc.
W H I
• With the floor protecon in place, carefully move the Model 1600 into posion.
• Use extreme cauon when liing the Model 1600; it is very heavy. The use of liing straps (furniture moving straps) by
at least two, or more, strong individuals is recommended. Personal injury and/or damage to the wood heater or personal
property may result if the wood heater is handled improperly. If you have concerns about handling the wood heater
please contact your High Valley dealer for assistance.
○Lithe wood heater and gently set it in place. Do not drop the wood heater onto the floor protector. Do not slide the
wood heater into posion. Damage to the floor protecon may result. Seng the wood heater onto pieces of heavy
cardboard will minimize the possibility of scratching the floor protecon and allow final posioning of the wood heater.
Remove the cardboard before lighng the first fire in the wood heater.
• The wood heater should be centered on the chimney if possible to allow for the shortest and most direct connecon. The
wood heater does not necessarily need to be centered on the floor protecon as long as the minimum side protecon
requirement (8") is met. An asymmetrical installaon may provide more usable space to one side.
• The wood heater and floor protector must be posioned to maintain at a minimum the clearances to combusbles as
shown in the chart on Page 9 of this manual and on the safety label affixed to the wood heater.
• Clearances to combusble materials may be reduced if needed by using shielding methods as described in the current
edion of NFPA 211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances. Any reducon of tested
clearances must be approved by the local Authority Having Jurisdicon (AHJ).
C P R
• Before connecng the wood heater to a factory-built or masonry chimney, have the chimney inspected to ensure that it
is properly installed, clean, and in good repair. Have the chimney cleaned if necessary.
• Do not pass a chimney connector pipe through any combusble wall (s) or ceiling (s). Special methods are required when
passing a chimney through any combusble wall, ceiling, or roof. Ensure that all chimney clearance requirements are met
and all penetraons through combusble walls and/or ceilings meet manufacturer's installaon requirements, NFPA 211,
and/or applicable code requirements. See Pages 8 & 12 for addional informaon.
• D .
• Use six inch (6") (152mm) diameter minimum 24 MSG black steel connector pipe or pipe of a greater gauge.
• Use three (3) #10 sheet metal screws to fasten each secon of connector pipe together and to secure the connector pipe
to the flue collar of the wood heater. The length of the screws should be long enough to penetrate both secons of pipe
(@ ¼") or the flue collar and pipe (@ ½") but not overly long.
• Crimped connector pipe ends should point away from the chimney and toward the wood heater flue collar.
• Connector pipe should be kept as short and straight as possible. Extra pipe and extra elbows can impede the flow of flue
gasses and may cool the flue gasses to a point that negavely affects dra.
F W H I
12
M F I:
The Model 1600 has not been specifically tested for installaon into a fireplace. The rear vent configuraon of the Model
1600 allows for installaon into a masonry fireplace but top clearances to a mantel have not been determined.
M H I - U.S. ONLY
CAUTION: T S I M H
F, W, C/R M M.
The installaon must comply with all HUD Regulaons.
Floor protector requirements and installaon, minimum
clearances, and installaon precauons are the same as
those on Page 9 for convenonal residenal construcon.
The wood heater must be anchored to the floor with bolts of
sufficient size and length to penetrate the pedestal mount,
floor protector, home floor, and subfloor.
The wood heater must be securely grounded to the mobile
home chassis using #8 AWG copper wire or its equivalent.
WARNING: DN I S R.
For mobile homes use 6 inch diameter Class “A” chimney list-
ed to UL 103 HT and/or ULC629, suitable for use with solid
fuels, installed from the flue collar to the terminaon point
and fied with a Spark Arrestor and Rain Cap. The chimney
must be removable in case the mobile home is transported.
An outside air inlet must be provided for combuson and be
unrestricted while the unit is in use. Use High Valley outside
air kit (P/N: AIRKIT). See Page 17.
The front loading door of the wood heater must be kept
closed at all mes except for starng and refueling the fire.
* NOTE: Installaon Illustraons above are informaonal only. The drawings are not to scale and are not intended to accurately depict
construcon details nor minimum clearances to combusble materials. Refer to the latest edion of NFPA 211 for current requirements.
F W H C C
V C I
U S W P
• Center the wood heater flue collar directly under
the chimney pipe if possible. All Clearances to
combusbles must be maintained.
• Confirm that any ceiling support, roof support,
fire-stops, insulaon shields, etc. are installed cor-
rectly and match the brand of Type HT 2100° chim-
ney being used.
• If the wood heater must be offset from the chim-
ney opening, use 15° or 45° pipe elbows to make
correcons for the offset.
• Crimped connector pipe ends must point down-
ward toward the wood heater flue collar.
• Secure each pipe secon to each other and the
flue collar using three (3) #10 sheet metal screws.
See Page 11. V C P I I *
H I
U S W P
• Center the wood heater flue collar in line with the
wall thimble if possible. All Clearances to combus-
bles must be maintained.
• Confirm that the factory-built wall pass through or
masonry thimble meets manufacturer instrucons
and/or NFPA 211. See Page 8.
• Limit the 90° bends to one (1) elbow and the 90°
bend where the thimble meets the flue.
• Maintain at least 18" clearance from single wall
connector to the ceiling.
• Floor protecon must extend under horizontal
secon of connector pipe and at least two inches
(2”) to each side.
• Maintain 1/4” rise per foot in horizontal pipe.
• Crimped connector pipe ends must point toward
the wood heater flue collar.
• Secure each pipe secon to each other and the
flue collar using three (3) #10 sheet metal screws.
See Page 11.
H C P I I *
13
CAUTION: H !
G .
C .
K , , , .
E .
C .
A .
P-O A
C A V:Powered by the standard convec-
on blower to deliver heated air to the room.
S A T:Introduce fresh combuson air over
the fire to re-burn gasses. No adjustment necessary.
L D:Allows access to the firebox for loading.
C G:Ceramic material withstands high tempera-
tures and allows a view of the fire.
D H:Rotate to latch/unlatch the loading door. Fit-
ted with a spring handle for safer handling.
E L:Designed to catch ash and embers.
C A C:Regulates the amount of air fed
to the fire and thereby adjusts the burn rate. Pull out to
open and push in to close using the spring handle.
NOTICE: Before lighng the wood heater for the first me
ensure that any inspecon required has been completed
and passed by the local Building Inspector, Fire Official, or
other Authority Having Jurisdicon (AHJ).
Smoke and CO detectors should be installed on every floor
of your home. A smoke detector that is installed in the same
room as the wood heater should be located as far away from
the wood heater as possible. See Page 2. Many states have
requirements mandang the installaon of smoke and CO
detectors. Those regulaons must take precedence.
Be sure you have nofied your homeowner's insurance com-
pany that a wood heater has been installed in your home.
Inquire whether they require their own inspecon.
We recommend that a "Type A B C" fire exnguisher be kept
in close proximity to the wood heater should hot embers es-
cape the firebox during the loading of fuel and removal of
ashes. Please use all due care when loading or servicing the
wood heater.
• Never throw water on a burning wood heater.
• Thermal shock could break the ceramic glass, exacerbat-
ing the problem.
• Hot steam could increase the risk of burns or scalding.
ALWAYS USE SAFE BURNING PRACTICES:
B S W F O.
This wood heater is designed and approved for the burn-
ing of cord wood fuel only. Never burn any type of coal in
this heater. Burning any type of fuel other than cord wood
in this wood heater is against all safety tesng and will
void all warranes.
DN U C F S F.
Never use gasoline, gasoline-type lantern fuel, kerosene,
charcoal lighter fluid, or similar liquids to start or “freshen
up” a fire in this wood heater. Keep all such liquids well
away from the heater at all mes. Storing these or other
flammable liquids near a wood heater could cause a fire.
B D F.
Do not use grates, andirons, or other methods to support
or elevate fuel.
DN O E M O-
F W H.
If any part of the wood heater, the chimney, or the chim-
ney connector glows, you are over-firing. If over-firing oc-
curs, close all combuson air controls immediately. Over-
firing can cause damage to the wood heater and may
cause a fire.
ATTENTION: Any tags or sckers must be removed and
oponal plated loading doors and/or trim must be cleaned
with ammonia free glass cleaner and a sorag BEFORE light-
ing the wood heater for the first me. Failure to clean the
glass or plated finish properly to remove any fingerprints or
oils may permanently mar the finish. Never aempt to clean
the door finish or door glass when hot.
ATTENTION: Your new wood heater has been painted
with high temperature (1200°) stove paint. During the first
few firings the heater may give offslight smoke, odors and/
or vapors while the paint and oils used in manufacturing
cure. These odors may be irritang to suscepble individu-
als. Open the windows in the room where the heater is in-
stalled while the paint cures.
M 1600 F C
14
S C: See Page 20.
K S:During the first stage of combuson
keep the Air Control fully, or nearly fully, open to help drive
offmoisture from the wood load. This stage may take up to
an hour depending on the moisture in the wood.
G V I S: During the
second stage of combuson the secondary air tubes at the
top of the firebox will light offwith a clean flame. Keep the
combuson Air Control open enough to support the second-
ary combuson. The actual Air Control opening will depend
on the draof the individual chimney but a medium to me-
dium-high seng is usually opmal.
C B:During the final stage of combus-
on the Air Control can be reduced to extend the burn me.
Medium to medium-low is usually opmal. This non-catalyt-
ic wood heater has a manufacturer-set minimum low burn
rate. It is against federal regulaƟons to alter this seƫng.
C B:To maintain a connuous fire,
fuel must be added while the charcoal bed is hot enough to
kindle the fresh wood. Establish a regular roune and de-
velop good habits for operang the wood heater.
• Always wear heat resistant "woodstove" gloves. Protect
yourself from accidentally touching hot surfaces or ceram-
ic glass when refueling and/or servicing your wood heater.
• Open the Air Control before opening the Loading Door.
Opening the Air Control allows the air pressure in the fire-
box to equalize with room air pressure and helps drive off
unburned volale gasses.
• Have fresh cord wood logs ready at hand. Minimize the
amount of me that the Loading Door remains open.
• Unlatch the Loading Door and pause. Opening the Load-
ing Door too quickly allows oxygen-rich room air to com-
bine with unburned volale gasses in the firebox and may
cause "back-puffing" or a flash-back.
• Open the Loading Door slowly. Pulling the Loading Door
open aggressively can pull smoke into the room. In the
Model 1600 smoke is brought forward under the baffle to-
ward the Loading Door, past the secondary air tubes where
gasses are ignited, before returning toward the flue.
• Load fresh logs carefully. Load wood into the wood heat-
er with care. Don't slam or jam logs into the firebox. Dam-
age to the Firebrick or the secondary air tubes may result.
• Use cord wood of the correct size. Cut and split cord wood
logs to the proper length and diameter. Forcing oversize
logs into the firebox can damage firebox components.
• Close & Latch the Loading Door carefully. Don't use the
Loading Door as a baering ram to force unwieldy logs
into the firebox. Damage to the ceramic glass can result.
• Reset the Air Control. If it is necessary to keep the Loading
Door slightly ajar to freshen the fire, never leave the room
while the door is unlatched.
O-:Never operate the wood heater in an ex-
treme manner. If any part of the wood heater, the chimney,
or the chimney connector glows, you are over-firing. A chim-
ney with a very good dramay draw in too much combus-
on air, even with the Air Control in a fully closed posion.
If the fire seems uncontrollable, consult your dealer. A hand
damper installed in the connector pipe will allow for manual
control under high dracondions.
CAUTION: Before lighng your wood heater please
read and/or re-read the safety informaon on Pages 2, 4 &
13, and elsewhere throughout this manual. Ensure that the
wood heater has been installed according to the instruc-
ons given in this manual, to all applicable codes, and has
been inspected as required. Always use safe burning and
operang pracces, and exercise extreme cauon when fu-
eling and maintaining the wood heater. Wear heat resistant
gloves when operang the wood heater. Failure to follow
these precauons may result in burns or a fire.
L F:Take me to test the dracondions in
the chimney before loading the firebox with kindling.
• Fully open (pull-out) the combuson Air Control.
• Carefully open the Loading Door.
• Crumple one or two pieces of newspaper into a ball,
place them at the back of the firebox, ignite the paper,
and close the loading door.
• If smoke from the burning paper is drawn up the chim-
ney then proceed with building the fire.
• If smoke has filled the firebox but does not seem to be
venng, the chimney may be cold. Warming the chim-
ney may take a few aempts. Open the loading door
very slightly and see if extra air helps. NEVER leave the
room with the loading door open. Connued opera-
on with the door ajar can cause dangerous overheat-
ing of the heater and combusbles.
○In the fall or spring of the year the outside tempera-
ture may not be cold enough to establish adequate
dra. Wait for a cooler day and try again.
NOTE: In a well insulated home dramay be affected
negavely. In extreme cases dramay be reversed
and cold air pulled down the chimney. Try opening a
window near the wood heater to see if draimproves.
Conversely try turning on a vent hood or dryer to see if
combuson stalls in the fire box. Introducing outside
air, or make-up air, to the appliance may be the solu-
on. Consult your dealer. See Pages 16 & 17.
• Once drais established, begin building the fire.
• Build the fire directly on the firebrick floor. Never use
andirons, fire-dogs, grates, etc. to elevate the fire.
• Tradionally ghtly twisted sheets of newsprint are
placed at the back of the firebox with dry sowood
kindling (½ to 1" diameter) on top, followed by finely
split (1½" to 2") dry wood, and then small logs.
• The "top-down" lighng technique is recommended as
an alternave. Simply invert the order of the kindling.
Place the layer of small logs across the firebox with the
finely split dry wood arranged in a grid on top of the
logs and dry kindling wood as the next layer. Alternate
the direcon of each layer of wood and leave air spac-
es between the pieces of wood. Use twisted newsprint
or clean burning firestarters to ignite the kindling. This
method has been found to produce less smoke and
emissions during startup.
• Once the kindling has fully ignited; open (pull-out) the
Air Control, open the Loading Door slowly, and add
larger pieces of dry firewood.
• Regulate the fire using the Combuson Air Control.
F:Always burn dry, well seasoned wood; preferably
hardwood. No other solid or liquid fuels may be used.
O G
15
O G
C G:The Model 1600 is equipped with a clear
window which allows monitoring the condion of the fire
without the need to open the Loading Door. The transparent
ceramic material has been safety tested for impact and ther-
mal resistance, however it can be damaged if it is abused.
Inspect the ceramic glass frequently for signs of damage.
Never operate the wood heater with damaged, cracked, or
broken ceramic glass. See Page 18.
Creosote deposits will build up on the window, especially
when burning low fires. The deposits may burn offwith a
hot fire. Never use oven cleaners, harsh cleaners containing
ammonia, or abrasive cleaners that may cause scratches that
can develop into cracks. A simple and cost effecve soluon
is to use damp (not wet) black & white newspaper to remove
light staining. To remove heavier deposits, dip the newsprint
(or a damp cloth) in a small amount of cold wood ash. Spe-
cial glass cleaners for woodstoves, formulated to dissolve
creosote, are also available through your dealer.
A D:Remove ashes once they get 2" to 3"
deep, or deep enough to impede the air inlet located be-
neath the Loading Door opening. Remove ashes when the
fire is exnguished or burned down to embers at the end of
the charcoal stage of combuson. Use a steel rake to gather
unburned charcoal or embers to one side and leave them
in the firebox to be consumed as fuel. Remove spent ash
only, leaving @ ½" to 1" of ash and hot coals in the firebox
to insulate the ember bed and ignite fresh fuel. Again, try
to avoid shoveling up hot coals or embers with the spent
ash. Embers can stay hot for days insulated in ashes. Use a
steel shovel to carefully remove the spent ashes into a steel
container with a ght-fing lid and move the container out-
doors immediately. The closed container of ashes should
be placed on a non-combusble surface or on bare ground,
well away from any building and all combusble materials,
pending final disposal. If the ashes are to be disposed of by
burial in soil or otherwise locally dispersed, they should be
retained in the closed container unl all embers have thor-
oughly cooled. No other waste of any kind shall be placed
in this container.
Some ashes may spill while removing them from the firebox.
Ashes can be vacuumed up once they are proved to be com-
pletely cool, but be advised that fine ash can pass through
the vacuum and into the home. Special vacuums, equipped
with heat resistant filters and designed for ash clean-up and
removal, are available through your dealer.
C B O:A Convecon
Blower is an oponal feature of the Model 1600. The Con-
vecon Blower increases the delivery of heated air into the
home. Room air is drawn in by the blower and circulated be-
tween the double walls of the Model 1600. The Convecon
Blower is equipped with a Variable Speed Control that allows
you to adjust the blower speed to suit the current burn rate.
If you have purchased an oponal Convecon Blower Kit ad-
dional instrucons are found on Page 17.
• Rotate the Variable Speed Control clockwise to increase
the blower speed and counterclockwise to reduce speed.
• Match the Convecon Blower speed to the burn rate. Re-
duce the blower speed if cool air is coming from the vent.
• Rotate the control knob fully counterclockwise to the Off
posion when the Model 1600 is not in operaon.
S O:The amount and density of smoke com-
ing from the chimney is a visual indicator of how cleanly the
wood heater is burning. Develop a habit of checking the
smoke opacity regularly, and at various stages of combus-
on. With experience a quick glance can confirm proper op-
eraon or signal that something needs aenon. Modern
wood heaters can burn wood very cleanly and efficiently but,
ulmately, they rely on the operator to adjust the combus-
on air properly. The correct combuson air seng is de-
pendent on the draof the chimney, the fuel being burned,
and the stage of combuson. Ideally you will observe lile
or no smoke (0% opacity) if the fire is burning efficiently.
Dense smoke indicates poor combuson. Be aware that in
cold weather what looks like smoke could be moisture vapor
condensing in cold air.
C F R:When wood
is burned slowly, it produces tar and other organic vapors
which combine with moisture to form creosote. Modern
wood heaters, properly sized and operated, should not pro-
duce smoke or creosote to the degree that older stoves did,
but the same elements are present. At one me it was pop-
ular to install a very large woodstove, load it full of wood,
and reduce the combuson air; perfect condions for pro-
ducing creosote. Tars and vapors, combined with moisture,
condense in the chimney at temperatures below @ 250°F.
The resulng creosote can accumulate, clinging ghtly to the
flue liner and, if ignited, can create a very hot and dangerous
chimney fire.
Creosote producing tars and vapors are burned at tempera-
tures over 1100°F inside a modern wood heater producing
the flames at the top of the firebox during the second stage
of combuson. Ensure that there is always enough com-
buson air to support secondary combuson. Even sll,
a relavely cool chimney, especially an exterior masonry
chimney, can cool the exhaust gasses before they exit the
flue and some creosote will be produced. The chimney con-
nector and chimney should be inspected at least once every
two months during the heang season, or more frequently
as needed, to determine if creosote build-up has occurred.
Contact your High Valley dealer or local chimney sweep if
you are uncertain how to inspect the venng system. Always
have the chimney professionally cleaned at the end of the
burning season or before resuming operaon.
IC C F:If your wood heater is
operated properly to maintain clean, efficient combuson,
connected to a good chimney, burning good, dry wood, and
inspected regularly, a chimney fire should be an unlikely oc-
currence. If a chimney fire does occur it can be dangerous
and frightening. Chimney fires are oen accompanied by a
loud rushing sound and, at mes, banging noises within the
chimney. Should a chimney fire occur, alert everyone in the
home and leave the building immediately. Contact the fire
department. If it appears safe to reenter the home close
the Air Control and manual damper (if so equipped) wear-
ing a heat resistant glove, to cut offair to the fire. Do not
throw water on the wood heater. Thermal shock could break
the ceramic glass causing smoke and/or ember spillage, or
otherwise damage the wood heater. Have the chimney in-
spected and cleaned or repaired as necessary before resum-
ing operaon of the wood heater.
16
P P C P S
T F S
I S.
Air Control is not full open Open (pull-out) the Combuson Air Control fully for startup.
The chimney is cold Use extra paper or other to warm the chimney before lighng.
The kindling is not dry Use enough fully dry sowood kindling to establish a coal bed.
Negave house pressure Provide outside air directly to the wood heater.
It is too warm outside Wait for colder weather before lighng the fire.
The hand damper is closed Open the hand damper fully (if so equipped).
The chimney is obstructed Have the chimney, connector pipe, and cap cleaned.
T F L, S
E,
I F, '
H E.
See all of the above Use enough kindling to establish a hot fire before loading logs.
Green or wet wood Use well seasoned wood that is not wet or covered with snow.
No bed of coals Establish a good bed of coals to ignite cord wood logs.
The Air Control is closed Allow the fire to become fully established before adjusng.
Negave house pressure Provide outside air directly to the wood heater.
S
L D.
The Air Control is closed Open the Air Control before unlatching the Loading Door.
Door opened too quickly Unlatch the Loading Door, pause, then open the door slowly.
Baffle is obstructed Check that the ceramic fiber blanket is properly posioned.
The chimney is obstructed Inspect the chimney & connector and have cleaned as needed.
T M H;
T F C
C P.
Too much combuson air Adjust the Combuson Air Control.
Very dry sowood Mix in some hardwood or less well-seasoned wood.
Loading Door unlatched Close and latch the Loading Door securely.
Worn Loading Door gasket Replace the Loading Door gasket.
T I
Wood heater performance issues are most oen related to poorly seasoned or wet fuel, poor chimney performance, and/or
maintenance. Wood heaters are manually operated and, as such, depend on the operator to follow good burning pracces
and to use properly seasoned cord wood of the best quality available. With experience the operator will learn to quickly
spot changes in performance that may indicate the need for chimney cleaning or other maintenance. Chronic draor smoke
leakage problems should be discussed with your High Valley dealer or a professional chimney sweep and resolved. (Refer to
Chimney Performance on Page 6.) Use well seasoned hardwood and keep it dry and protected from rain and snow with an
appropriate cover. Refer to Appendices A & B on Pages 20 & 21.
S H:Always operate the wood heater according to the guidelines on Page 14 & 15. You must develop and
use good wood burning habits; always open Air Control before opening the Loading Door, and always open the Loading Door
slowly to avoid pulling smoke into the home. A modern wood heater, properly installed and connected to a good chimney
which provides adequate dra, should not leak smoke into the home. Air is drawn into the wood heater, and into any small
gaps in the connector pipe, by negave pressure (dra). If smoke is leaking into the home from the wood heater or the con-
nector pipe there is inadequate draor the chimney is blocked in some way. A smoke alarm or CO detector sounding will
signal smoke leakage, and they should be installed throughout your home. See Page 2. A whiffof smoke will also alert you
to the fact that there is inadequate dra. By-products of wood combuson contain carbon dioxide, carbon monoxide, tars,
water vapor, etc., but the disncve aroma of wood smoke always accompanies them. If you are smelling wood smoke on
a regular basis, not associated with lighng or loading, or your CO detector is acvated, have the problem invesƟgated and
addressed. Carbon Monoxide (CO) is parcularly dangerous. Atmospheric condions, tall structures, wind pressures, etc. can
negavely affect draon occasion, but a system that consistently leaks smoke into the home needs to be corrected. Drais
measured with a manometer, which accurately measures negave pressure in "inches of water column," to eliminate guess-
work. The difference of a few hundredths of an inch of water column can spell the difference between poor performance and
clean, efficient burning. Your High Valley dealer or a chimney professional, using experience and all of the tools available to
them, should be able to diagnose the problem and recommend soluons.
Negave pressure in the home can overcome natural draand cause smoke leakage. Today's homes are constructed to
be much ghter and beer insulated than older homes. Those older homes tended to "breathe" as fresh air was drawn in
through myriad cracks to replace the air that rose up the chimney. Today well designed homes are equipped with "replace-
ment air" systems to bring fresh air into the home. Without replacement air, ght homes can inhibit chimney draand the
flow of the chimney may be reversed when a vented appliance, such as a kitchen hood or a clothes dryer, is turned on. Tight
homes and house pressures are complicated subjects, but they can be analyzed (also with manometers) and corrected. If
there is smoke leakage, or the fire in the wood heater slows or "stalls" at mes, outside air can be connected directly to the
Model 1600. See Page 17.
17
O C B O A I
C B S
C B M
O C B K C:
A. 75 CFM Blower with Mounng Brackets
B. Variable Speed Switch with Bracket
C. Hardware Pack: 2 ea. - 1/4”-20 Bolts; 2 ea. - 1/4” Washers; 2
ea. - Self-Tapping Screws
Inventory the kit to confirm that the kit is complete. If there are any
missing parts contact your High Valley dealer for assistance.
• Locate the Convecon Blower mounng holes in the heat shield
on the back of the Model 1600.
• Aach the Convecon Blower motor to the heat shield using two
(2) 1/4”-20 bolts and washers. Use a 7/16" socket, nut driver,
or wrench to ghten the bolts securely but do not over-ghten.
• Select a locaon for the Variable Speed Switch that will be easily
accessible and, using the holes in Switch Bracket as a guide, mark
the locaon of the mounng holes. The recommended locaon
is near the boom but the final locaon is an individual choice.
• Drill* the top mounng hole first using the 9/64” drill bit pro-
vided. Use care to drill through the heat shield only.
• Aach the Variable Speed Switch using one of the self-tapping
screws. Secure the green ground wire between the Switch Brack-
et and the heat shield. Do not fully ghten the screw.
• Confirm the locaon of the second hole and drill* as above. Piv-
ot the Switch out of the way if necessary to drill the hole. Insert
and ghten both self-tapping screws. Do not over-ghten.
• Use the wiring diagram at right if the wires are disconnected.
NOTE: *Center punch the hole locaon or use a piece of masking
tape to keep the drill bit from skang on the heat shield.
B M:
The blower motor and bearings do not require lubricaon. Adding
addional lubricant will aract dust to the motor and may shorten
the life of the motor.
Check the blower impeller annually (more oen as necessary) for
any build-up of household dust, pet hair, or similar. U
and vacuum the blower impeller using a brush aachment.
It may be necessary to remove the blower from the heat shield and
use a sobrush such as an old paint brush or toothbrush to reach
dust buildup inside the impeller. Take care not to dislodge any bal-
ancing weights or tape from the impeller.
The O/A kit mounts to the back of the pedestal, with the four
(4) #8 x ½" self-tapping screws provided, into pre-punched
holes. A 4" (102 mm) collar is provided for aachment of 4"
diameter metal duct (supplied by others). Kits are available
which include aluminum flexible duct, rain hood, and rodent
screen as required by HUD regulaons. Consult your dealer.
The duct terminaon should be lower than the duct collar on
the wood heater pedestal and in no case should the termina-
on be higher than the wood heater itself. The maximum
length of the 4 inch (102 mm) air intake duct should be no
more than 12' (3.66 m).
O O A K:Outside combuson air is required in mobile home installaons, and may be helpful in ght
homes to improve heater performance. The Outside Air Kit aaches to the Pedestal Base opon only. The kit will not work
with Cast Iron or Steel Legs. The oponal Outside Air Kit is available through your High Valley dealer. Part Number: AIRKIT
Combuson air may be drawn from outside of the home or from a venlated crawl space. Combuson air must not be drawn
from an enclosed space such as a garage, or an unvenlated crawl space. If the combuson air duct is to pass through the
floor of the home, do not make a hole in any floor protecon within the minimum floor protector dimensions of the wood
heater. See Page 9. Seal any wall or floor penetraons with waterproof flexible sealer (not provided).
C B W D
18
L D M F P
R C G:Damaged ceramic must be replaced
before the wood heater can be operated safely. Use care, broken ce-
ramic is sharp! Failure to follow these instrucons could result in a fire.
• Remove the Loading Door from the wood heater.
○Open the Loading Door to @ 90 degrees and liit straight up.
○Remove the hinge pins and set them aside.
• Lay the Loading Door face down on a well padded work surface.
○Allow the Door Handle to hang over the edge of the table.
○Remove the eight (8) screws and retainer clips.
○Wearing gloves, remove any remaining pieces of ceramic.
• Place the replacement ceramic glass on a clean secon of the pad-
ded work area.
○Remove a short secon of the paper backing that covers the gas-
ket adhesive.
○Center the gasket material on the edge of the replacement ce-
ramic glass and press the gasket onto the edge.
○Connue around all four sides of the ceramic.
○Trim offany excess gasket with sharp scissors.
• Carefully set the gasketed ceramic glass into the opening.
○Replace all glass retainers leaving the screws loose.
○Using a crossing paern ghten the screws in small increments.
○The goal is to have all of the screws ghtened evenly.
○The screws should be snug but not overly ght.
• Replace the Loading Door and hinge pins removed earlier.
CAUTION: Creang pressure points with one or more overly ght
screws can pinch the ceramic glass and cause it to crack or shaer.
D G: The Loading Door is equipped with ⅝" fiberglass rope gasket. Check the condion of the gasket on a
regular basis for signs of wear. Over me the gasket will compress and the door may not seal ghtly. Replace as necessary.
Use the "dollar bill test" to check the Loading Door seal. With the wood heater completely cooled, insert a dollar bill between
the door gasket and the face of the wood heater. Leave half of the bill scking out, close and latch the door, and tug on the
bill. If the bill slips out easily the gasket needs to be replaced. Repeat the test around the perimeter of the Loading Door.
A gasket kit is available from your High Valley dealer and includes silicone adhesive. Part Number: GSKDOR. Thoroughly
remove all of the old silicone from the Loading Door before installing the new gasket. Silicone will not adhere to old silicone.
S P: Your High Valley wood heater has been painted with high temperature stove paint at the factory. Over me
the paint may lighten in color with heat exposure or need touch-up. Stove Bright brand San Black # 1900 spray paint (avail-
able from your dealer or High Valley customer service) is compable with the OEM paint.
It is no doubt impraccal to move the wood heater outside for painng. Open windows and doors for good venlaon before
applying paint indoors. Protect all exposed surfaces and furnishings with drop cloths and/or plasc sheeng. Mask any areas
not to be painted, including trim and ceramic glass. Apply light coats and follow all instrucons and precauons on the spray
can. Allow the stove paint to dry thoroughly before lighng a fire. The fresh high-temperature paint produces an acrid odor
as it cures which may be irritang to suscepble individuals. Open windows and doors as needed for good venlaon during
the curing process. If you are at all uncomfortable with painng indoors, contact your dealer for advice or assistance.
S A T: The Model 1600 it equipped with four
stainless steel tubes which deliver secondary air below the baffle to
promote secondary combuson. The tubes are durable material but
they can degrade over me due to exposure to high temperatures or
impact due to careless refueling. Damaged tubes must be replaced
immediately. Remove the retainer clip that holds the tube in place
and slide the tube side to side to remove it, Reverse the procedure to
install the replacement tube. Replacement air tube sets are available
from your High Valley dealer. Part Number: SSTU1600
C G: The Model 1600 Loading Door has a transparent 5mm ceramic window, sealed with a fiberglass gasket,
which permits a view of the fire. The ceramic material has excellent heat resistance and strength characteriscs, but it can be
damaged and/or broken. Cleaning instrucons are found on Page 15. Inspect the ceramic glass regularly for signs of damage.
Monitor any scratches or defects in the ceramic glass as they can develop into cracks with exposure to heat. Never operate
the wood heater with cracked, damaged, or broken ceramic glass. Do not substute 3 mm ceramic glass, tempered glass,
window glass, or similar, under any circumstances. OEM 5mm ceramic glass, cut to size and complete with a new gasket, is
available through your High Valley dealer. Part Number: GLS1600.
Model 1600 Glass Retainer Locaons
Model 1600 Loading Door Components
Model 1600 Secondary Air Tubes
19
Model 1600 Firebox Firebrick Layout
Model 1600 Baffle Firebrick Layout
M 1600 M R P
Use only OEM replacement parts or approved supplies. A paral list of replacements parts is included below. Contact your
High Valley dealer or High Valley Stoves customer service for addional informaon about replacement parts.
M 1600 R P L
Part Number Nomenclature Part Number Nomenclature
AIRKIT Outside Air Kit, Model 1600 GLS1600 Glass, Ceramic with Gasket, Model 1600
BLO1600 Blower, 75 CFM, Model 1600 GLSHAR Retainer Clips & Screws for Ceramic Glass
BLO1600KIT Blower Kit with Rheostat & Bracket, 1600 GSKGLS Gasket, Fiberglass Tape, Glass, 1/8” x 1”
SWIRHEO Switch, Rheostat, Blower Speed Control GSKDOR Gasket, Door, 5/8” with RTV Silicone
POWCOR Power Cord, Blower, All Models HANDOR Door Handle (spring not included)
SSTU1600 Secondary Air Tubes (set of 4) Model 1600 SPRDOR Spring, Door Handle, Painted
STOBLA Blanket, Baffle, Ceramic Fiber, Model 1600 SPRDMP Spring, Air Control Damper, Painted
FIRBRK Firebrick, Replacement (individual brick) PAINTSTOVE Paint, Spray Can, Hi-Temp, Black
FIRBRK1600 Firebrick Set, Complete, Model 1600
C F B: A Ceramic Fiber Blanket is used to line the top of the Firebrick baffle of the Model 1600 to help
maintain the high temperatures necessary for clean secondary combuson. The material is resistant to very high tempera-
tures, but it is soand flexible and can be damaged if handled unnecessarily. It is not necessary nor advisable to aempt to
remove the Ceramic Fiber Blanket for roune service.
The extent of regular maintenance is to ensure that the Ceramic Fiber Blanket does not block the air passage over the top of
the door opening. If the material is not lying flat, simply press it down onto the edge of the baffle. Wear rubber gloves and
a good dust mask. If the connector pipe has been removed from the flue collar, check that debris from chimney cleaning has
not accumulated on the Ceramic Fiber Blanket. Use a vacuum with a sobrush aachment to very gently remove debris if
needed. Use care to not damage the material. Ensure that the ceramic material is pressed down flat on the baffle under the
flue aer servicing. In rare cases a very strong dracan pull a Ceramic Fiber Blanket up across the flue opening, effecvely
blocking offthe dra.
If the Ceramic Fiber Blanket is damaged and needs replacement the new material must be inserted down through the flue
opening. Do not aempt to remove or replace a Ceramic Fiber Blanket from the front of the baffle. Wear rubber gloves and
a good dust mask when servicing the baffle blanket. The material contains no asbestos and is considered safe but fibers and
dust will be released when it is handled. Remove the old Ceramic Fiber Blanket and dispose of it safely. The old material will
likely be more rigid aer exposure to high temperatures. The new Ceramic Fiber Blanket must be rolled and inserted through
the flue collar. Unroll the material on top of the baffle and gently move it into posion. Ensure that the Ceramic Fiber Blanket
lies flat on the baffle before reinstalling the flue connector pipe.
F: The floor and sides of the firebox, and the baffle of the Model 1600
are lined with Firebrick for durability. If one or more of the Firebricks needs re-
placement, use the illustraon at right as a guide to correct locaon and layout
when reinstalling the Firebricks. Never burn the Model 1600 without a complete
set of Firebrick installed.
The Model 1600 uses the following standard and cut Firebrick sizes:
A: 4½" W x 9" L x 1" H B: 2½" W x 9" L x 1" H
A complete set of replacement Firebricks is available through your High Valley
dealer. Part Number: FIRBRK1600
If Firebrick (s) must be removed for any reason, handle them with care to avoid
breakage. To remove one or more Firebrick from the firebox sides, first remove
the Firebrick (s) on the floor that retain the sides. Draw the boom of the side
Firebrick toward the center to release it from the upper retainer. Note that a
Firebrick on the firebox floor which has a simple crack does not necessarily need
replacement. Before reinstalling the Firebricks clean the firebox thoroughly to
ensure that the Firebricks lay flat and fit together properly. The firebox can be
swept or vacuumed if it is completely cool. Be aware that fine ash can pass
through the filter of a household vacuum or shop vacuum and into the home.
Special vacuums, equipped with heat resistant filters designed to filter fine ash,
are available through your dealer.
F B:If a Firebrick in the baffle should need replacement for any
reason it is necessary to remove some or all of the secondary air tubes to allow
access to the baffle. Each tube is held in place with a clip and screw. With the
tube (s) removed, lione side of the Firebrick (s) and lt to remove it. Reverse
the process to replace the Firebrick (s) and tube (s). Take care not to damage the
Ceramic Fiber Blanket when removing and replacing Firebricks.
20
A B W C
Before lighng the first fire in your new wood heater, please
read the following informaon outlining the basic elements
of clean wood combuson. Space is limited here, but much
has been wrien on the subject and is available elsewhere.
T C T:Air, Fuel, and Heat (Ig-
nion) are required to establish and support combuson
whether wood, coal, wood pellets, gas, oil, etc. is the fuel be-
ing burned. The correct proporon of air and fuel will vary,
but the three basic ingredients are essenally the same.
I:Ignion in a wood heater is straighorward.
Typically it involves a match, paper, and kindling wood.
Enough heat must be generated and sustained to get the
cord wood burning (@ 350°C to 500°C**). For compari-
son matches are esmated to burn at 600°C to 800°C; a
standard butane lighter is somewhat hoer at @ 800°C to
1100°C, paper will ignite at @225°C to 250°C and dry so
wood kindling at @350°C. You light the paper with a match
to ignite the kindling and, finally, the cord wood.
NOTE: There are any number of "firestarters" on the mar-
ket. They light easily with a match and eliminate the need
for newspaper. We recommend the clean burning "food
safe" firestarters. Never use any type of flammable liquid
to start or "freshen" the fire.
F:The Model 1600 is designed and approved for use
with solid natural wood. Use of any other fuel may create
excessive emissions and will void the warranty.
The cord wood that you will burn depends to a large de-
gree on what species of trees are abundant where you live.
Transporng hardwood from its source to an area where
hardwood is scarce would be cost prohibive. If you live
where only sowood species are available, then that is
what you will likely use for fuel. In fact all cord wood, re-
gardless of species, has approximately the same potenal
BTU's* in each pound of wood. A pound of sowood has
the same potenal @ 8600 BTU's (kiln dry) per pound as
a pound of hardwood. "Hardwood" is denser than "so-
wood", varies in specific gravity, and is therefore heavier by
volume; and, of course, wood is sold by volume, not by the
pound. A cord of hardwood will take up the same space as
a cord of sowood but it will be heavier and contain more
potenal BTU's.
NOTE: The common unit for the sale or purchase of fire-
wood is the cord. One cord equals 128 cubic feet (4' high x
4' wide x 8' long). Because cord wood is irregularly shaped
it would be impossible to achieve a solid 128 cu. . block
of wood. Wood is supposed to be "well stacked" in a prop-
er cord but that is a subjecve measure. 85% wood and
15% air space is commonly accepted as the proper rao
but some sources cite 70% wood and 30% air space. That
represents significant difference of @ 109 cu. . to @ 90
cu. . of usable wood.
Along with density, the other major variable in wood fuel
is moisture content. Unseasoned or "Green" wood will
contain 50% water or more. Good "air-dried" cord wood is
about 20% moisture. At 20% moisture the available BTU's
will be @ 6200 to 7000 per pound not 8600. At 50% mois-
ture "green" wood will have only @ 4000 BTU's per pound
or less. It follows that cord wood needs to be well sea-
soned. It may take 9 months for sowoods and up to 24
months for hard woods to air dry thoroughly.
C:Clean, efficient combuson in your wood
heater depends on burning well seasoned, good quality
fuel. Buying "seasoned" wood in the burning season is ex-
pensive and oen disappoinng. The best advice is to get
"green" wood in early spring and air dry it yourself. If you
don't cut your own wood, find a reputable, reliable wood
seller. Well seasoned wood typically exhibits dark cut ends
with radial cracks, but spling a "dry" log and tesng it with
a meter eliminates speculaon. Home moisture meters
have become affordable and readily available. Follow the
instrucons that come with the meter. Stack your wood off
the ground in a well venlated area, preferably under cover
or with a tarp over the top of the stack. More informaon
on wood and wood species see Appendix - B on Page 21.
A:The other leg of the combuson triangle is air. The
air needed to support combuson is drawn into the firebox
by the draof your chimney. See Page 6. Final air delivery
and metering required much research and engineering to
ensure clean combuson but, the good news is, you regu-
late the combuson air with a single Air Control. As long
as your chimney dras well, controlling combuson air is
simplified. It is against federal regulaons to alter the air
control sengs or controls in any way.
S C:Put the three elements of the
Combuson Triangle together in your wood heater and you
will have started a fire. The chemical and physical processes
taking place in that fire are complex, and scienfic papers on
the subject are lengthy and detailed. Three major stages are
worth nong and will help the operator understand how to
achieve the cleanest burning fire.
Stage One: Kindling & Moisture Evaporaon:
Kindling the fire has been covered above under Ignion.
Provide enough heat to the wood for a long enough me
and it will begin to burn. Before the fire can reach full heat-
ing potenal moisture in the wood must be evaporated.
This is why dry fuel is so important. More than 1000 BTU
of potenal heat will be needed to drive offeach pound of
water. Unl the water present in the wood is boiled offthe
fire will be relavely cool, heat from the coal bed will be
used up, and flue gas temperatures will be reduced. Burn-
ing green wood wastes a lot of energy.
Stage Two: Gas Vaporizaon & Ignion:
Aer moisture is driven off, the temperature of the fire
builds and various hydrocarbons and other elements begin
to vaporize. At temperatures between 540°F and 1225°F
these gasses will ignite if oxygen is introduced. The stain-
less steel tubes at the top of the firebox meter in air auto-
macally to ignite those gasses. Temperatures approaching
2000°F are possible, providing more heat to the home. A
blueish flame at the top of the firebox indicates the burning
of flammable gasses. If the flames disappear prematurely
increase the combuson Air Control seng.
Stage Three: Charcoal Burning:
Aer flammable gasses have been burned off, only charcoal
remains. Charcoal burns cleanly at @ 1100°F in the pres-
ence of oxygen. Adjust the Air Control as needed to extend
the fire. If a connuous fire is desired, add fresh fuel while
the charcoal bed is sll hot enough to kindle the new wood.
*A Brish Thermal Unit (BTU) is a measure of the amount of energy (heat)
required to raise one pound of water by 1°F at sea level.
**The temperatures are given in Celsius and the temperature ranges are
approximate as the values vary from source to source.
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