HIKOKI SV13YA User manual

盘式轨道砂光机
Random Orbit Sander
SV 13YA •SV 13YB
使用说明书
Handling instructions
保留备用
Keep for future reference
中 文
English
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中文
电动工具通用安全警告
警告!
阅读所有警告和所有说明。
不遵照以下警告和说明会导致电击、着火和/或严重伤害。
保存所有警告和说明书以备查阅。
在所有下列的警告中术语“电动工具”指市电驱动(有线)电动工具或电池驱动(无
线)电动工具。
1) 工作场地的安全
a) 保持工作场地清洁和明亮。
混乱和黑暗的场地会引发事故。
b) 不要在易爆环境,如有易燃液体、气体或粉尘的环境下操作电动工具。
电动工具产生的火花会点燃粉尘或气体。
c) 让儿童和旁观者离开后操作电动工具。
注意力不集中会使操作者失去对工具的控制。
2) 电气安全
a) 电动工具插头必须与插座相配。绝不能以任何方式改装插头。需接地的
电动工具不能使用任何转换插头。
未经改装的插头和相配的插座将减少电击危险。
b) 避免人体接触接地表面,如管道、散热片和冰箱。
如果你身体接地会增加电击危险。
c) 不得将电动工具暴露在雨中或潮湿环境中。
水进入电动工具将增加电击危险。
d) 不得滥用电线。绝不能用电线搬运、拉动电动工具或拔出其插头。使电
线远离热源、油、锐边或运动部件。
受损或缠绕的软线会增加电击危险。
e) 当在户外使用电动工具时,使用适合户外使用的外接软线。
适合户外使用的软线将减少电击危险。
目次
电动工具通用安全警告...............................2
符号.......................................................................4
规格.......................................................................4
标准附件.............................................................4
选购附件(分开销售) .................................5
用途.......................................................................5
作业之前.............................................................5
使用方法.............................................................7
安装选购附件...................................................7
维护和检查........................................................8
维修零部件一览表.........................................9
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f) 如果在潮湿环境下操作电动工具是不可避免的,应使用剩余电流动作保
护器(RCD)。
使用RCD可减小电击危险。
3) 人身安全
a) 保持警觉,当操作电动工具时关注所从事的操作并保持清醒。当你感到
疲倦,或在有药物、酒精或治疗反应时,不要操作电动工具。
在操作电动工具时瞬间的疏忽会导致严重人身伤害。
b) 使用个人防护装置。始终佩戴护目镜。
安全装置,诸如适当条件下使用防尘面具、防滑安全鞋、安全帽、听力
防护等装置能减少人身伤害。
c) 防止意外起动。确保开关在连接电源和/或电池盒、拿起或搬运工具时
处于关断位置。
手指放在已接通电源的开关上或开关处于接通时插入插头可能会导致危
险。
d) 在电动工具接通之前,拿掉所有调节钥匙或扳手。
遗留在电动工具旋转零件上的扳手或钥匙会导致人身伤害。
e) 手不要伸展得太长。时刻注意立足点和身体平衡。
这样在意外情况下能很好地控制电动工具。
f) 着装适当。不要穿宽松衣服或佩戴饰品。让衣服、手套和头发远离运动
部件。
宽松衣服、佩饰或长发可能会卷入运动部件中。
g) 如果提供了与排屑、集尘设备连接用的装置,要确保它们连接完好且使
用得当。
使用这些装置可减少尘屑引起的危险。
4) 电动工具使用和注意事项
a) 不要滥用电动工具,根据用途使用适当的电动工具。
选用适当设计的电动工具会使你工作更有效、更安全。
b) 如果开关不能接通或关断工具电源,则不能使用该电动工具。
不能用开关来控制的电动工具是危险的且必须进行修理。
c) 在进行任何调节、更换附件或贮存电动工具之前,必须从电源上拔掉插
头和/或使电池盒与工具脱开。
这种防护性措施将减少工具意外起动的危险。
d) 将闲置不用的电动工具贮存在儿童所及范围之外,并且不要让不熟悉电
动工具或对这些说明不了解的人操作电动工具。
电动工具在未经培训的用户手中是危险的。
e) 保养电动工具。检查运动件是否调整到位或卡住,检查零件破损情况和
影响电动工具运行的其他状况。如有损坏,电动工具应在使用前修理好。
许多事故由维护不良的电动工具引发。
f) 保持切削刀具锋利和清洁。
保养良好的有锋利切削刃的刀具不易卡住而且容易控制。
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g) 按照使用说明书,考虑作业条件和进行的作业来使用电动工具、附件和
工具的刀头等。
将电动工具用于那些与其用途不符的操作可能会导致危险。
5) 维修
a) 将你的电动工具送交专业维修人员,使用同样的备件进行修理。
这样将确保所维修的电动工具的安全性。
注意!
不可让儿童和体弱人士靠近工作场所。
应将不使用的工具存放在儿童和体弱人士接触不到的地方。
符号
警告!
如下所示的符号用于本机。使用前请务必理解其含意。
为降低伤害风险,用户必须阅读使用说明书
规格
型式 SV13YA SV13YB
电压 220 V
输入功率 230 W
空载转速 7000 - 12000 /min 12000 /min
砂纸垫板尺寸(外径) 125 mm
砂纸尺寸(外径) 125 mm
重量(不含线缆) 1.4 kg
标准附件
除了主机(1 台)外,产品包中还包括表中所列的附件。
砂纸 1
粉尘袋 1
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选购附件(分开销售)
1. 砂纸
颗粒度 :AA40、AA60、AA80、AA120、AA180、AA240、AA320、AA400
2. 聚酯革
用途
○ 木工件和金属表面的粗略打磨或抛光。
○ 木工件和金属表面在油漆前的初步打磨。
○ 除漆。
○ 除锈。
作业之前
1. 电源
确认所使用的电源与产品铭牌上标示的规格相符。
2. 电源开关
确认电源开关是否切断。若电源开关接通,则插头插入电源插座时电动工具
将出其不意地立刻转动,从而招致严重事故。
3. 延伸线缆
若作业场所移到离开电源的地点,应使用足够
长及牢固的延伸线缆,并且但实际作业时,尽
量不要将延伸线缆拉得太长。
4. 安装砂纸
由于砂纸的安装属于钩环型安装,因此只需将
砂纸按压在垫板上即可。安装砂纸时,如图 1
所示,将其沿两个孔之间的轴线轻轻折叠,以
便使砂纸与垫板上的孔相匹配。
然后,沿着折叠线的孔使砂纸与垫板相匹配。
最后,将整块砂纸均匀地按压到垫板上。
5. 安装和拆卸粉尘袋
(1) 安装粉尘袋
如图 2 所示,抓住集尘门并将其沿箭头 A 的
方向推,将其装到粉尘出口。
(2) 拆卸粉尘袋
如图 2 所示,抓住集尘门并将其沿箭头 B 的
方向拉,将其从粉尘出口拆下。
砂纸
垫板
图 1
A
B
集尘门
粉尘袋
粉尘出口
图 2
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注意!
在打磨操作之前要先确定打磨的表面材料。
如果要进行打磨操作的表面会产生有害或有毒的尘土,例如由铅着色的表面,
就要确保装尘土的袋子或适当的尘土抽取系统要和尘土排放口紧密地连接在
一起。
如果有必要,另外还要带上防尘面具。
不要吸入或接触在打磨过程中产生的有害或有毒的尘土,这类尘土会危及到
操作者自身及旁观者的身体健康。
6. 调整速度(仅 SV13YA)
SV13YA 的电控电路可实现无级速控。要调整速度,
如图3所示转动拨盘。拨盘设为“1”时,磨光机
以最小速度(7000 /min)运行;拨盘设为“6”时,
磨光机以最大速度(12000 /min)运行。请根据
要切削的材料和工作效率调整速度。
通过调整拨盘,使速度符合材料和工件类型的要求。
材料 颗粒度 拨盘刻度
粗略打磨 精细打磨
油漆件 :
打磨
修复
(划伤、锈点)
去除漆层
180
120
40
400
240
80
3-6
2-4
2-4
木工件 :
软木
硬木
胶合板
60-80
60
240
240
180
320
3-6
3-5
2-4
金属 :
铝
钢
不锈钢
80
60
120
240
240
240
2-4
3-6
3-6
注:
请以此表中的数据为标准。
拨盘
图3
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使用方法
注意!
打磨时切勿喷水或磨削液。否则会招致触电。
1. 启动和关闭砂光机
将手柄设定在 ON(I)位置可接通电源,而
将其设定在 OFF(0)位置则可关闭电源。
注意!
切勿在砂光机接触打磨面时打开电源开关。
这可保护材料免受损坏。关闭电源时同样如
此。
2. 如何握持盘式轨道砂光机
如图 4 所示,在抓住机壳的同时,将砂光
机轻轻抵住要打磨的表面,使砂纸均匀接触
打磨面。打磨时切勿对砂光机用力过猛。否
则会导致电动机过载,砂纸使用寿命降低,
以及打磨或抛光效率低下。
3. 如何移动盘式轨道砂光机
砂光机可以来回移动或沿一侧逐渐转圈移动
(图 5 和图 6)。
4. 安装新的砂纸之后
安装新砂纸之后,由于其颗粒新且粗糙,因
此砂光机的移动可能会变得不稳定。这可通
过在打磨或抛光时略微向前或向后倾斜砂光
机予以避免。砂光机的移动在砂纸适当研磨
之后将变得稳定。
安装选购附件
○ 安装聚酯革
聚酯革的安装与砂纸的安装一样,属于钩环
型安装,因此只需将其按压到垫板上即可
(图 7)。
图 4
图 5
图 6
图 7
聚酯革
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维护和检查
1. 倒空和清扫粉尘袋
粉尘袋里的粉尘过多时,砂光机的集尘效果将会降低。所以,当粉尘袋里的
粉尘满了时,请将粉尘袋倒空。
请先卸下粉尘袋,然后拉开拉链,倒掉粉尘。
2. 检查砂纸
如继续使用磨损了的砂纸,会降低工作效率,并可能磨损砂纸垫板,所以砂
纸一旦出现磨损就请及时更换。
3. 检查安装螺钉
要经常检查安装螺钉是否紧固妥善。若发现螺钉松了,应立即重新扭紧,否
则会导致严重的事故。
4. 电动机的维护
电动机绕线是电动工具的“心脏部”。
应仔细检查有无损伤,是否被油液或水沾湿。
5. 维修
若电动工具出现故障,请向HiKOKI授权的维修中心垂询。
6. 维修零部件一览表
注意!
HiKOKI牌电动工具的维修、改造和检查须由经HiKOKI公司授权的维修中心
进行。
当要求维修或其他保养服务时,若将此零部件一览表与电动工具一起呈交给
经HiKOKI公司授权的维修中心,将有助于维修或保养工作。
在操作和维修电动工具时,必须遵守贵国制定的安全的有关规则和标准。
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维修零部件一览表
1
2
3
4
5
2
6
7
8
9
36
10
11
12
13
14
15
16 17
18
19
20
21
22
23
24
25
26
27
28
29
30
32
31
33
34
35
502
501
503
SV13YA
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项目号 代码号 使用数 备注
1 324-249 1
2 301-653 7 D4 × 20
3 993-195 1
4 324-207 1
5 ––––––– 1
6 937-631 1
7 984-750 2 D4 × 16
8 324-248 1 220V
9 959-140 1
10 938-307 1
11 311-948 1
12 ––––––– 1
13 324-206 1
14 500-439Z 1
15 953-327 1 D8.8
16 322-764 1
17 322-761 1
18 626-VVM 1 626VVC2PS2L
19 322-763 1
20 322-762 1
21 930-483 2
22 999-041 2
23 340-616E 1 220V-230V
24 360-696E 1 220V-230V
25 629-VVM 1 629VVC2PS2L
26 324-521 1
27 324-208 1
28 324-212 1
29 600-2DW 1
6002DDWCMPS2L
30 309-422 1
31 993-244 1 M4 × 12
32 324-210 1
33 324-211 1
34 324-209 1
35 307-109 3 M4 × 16
36 930-039 1
501 310-339 1
502 308-519 1 A-P120
503 324-613 1
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1
2
3
4
5
2
67
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
501
502
SV13YB
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项目号 代码号 使用数 备注
1 324-214 1
2 301-653 7 D4 × 20
3 993-195 1
4 324-207 1
5 ––––––– 1
6 984-750 2 D4 × 16
7 937-631 1
8 930-039 1
9 938-307 1
10 311-948 1
11 ––––––– 1
12 324-206 1
13 500-468Z 1
14 953-327 1 D8.8
15 322-764 1
16 322-761 1
17 626-VVM 1 626VVC2PS2L
18 322-763 1
19 322-762 1
20 930-483 2
21 999-041 2
22 340-618E 1 220V-230V
23 360-698E 1 220V-230V
24 629-VVM 1 629VVC2PS2L
25 324-521 1
26 324-208 1
27 324-212 1
28 600-2DW 1
6002DDWCMPS2L
29 309-422 1
30 993-244 1 M4 × 12
31 324-210 1
32 324-211 1
33 324-209 1
34 307-109 3 M4 × 16
501 310-339 1
502 308-519 1 A-P120
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13
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious
injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
CONTENTS
GENERAL POWER TOOL SAFETY WARNINGS ........................................13
SYMBOL.......................................................................................................15
SPECIFICATIONS........................................................................................ 16
STANDARD ACCESSORIES ....................................................................... 16
OPTIONAL ACCESSORIES (sold separately)..............................................16
APPLICATIONS............................................................................................16
PRIOR TO OPERATION...............................................................................16
PRACTICAL OPERATING PROCEDURES..................................................18
MOUNTING THE OPTIONAL ACCESSORIES ............................................19
MAINTENANCE AND INSPECTION ............................................................19
SERVICE PARTS LIST.................................................................................21
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English
14
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a
power tool.
Do not use a power tool while you are tired or under the influence of drugs,
alcohol or medication.
A moment of inattention while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the offposition before
connecting to power source and/or battery pack, picking up or carrying the
tool.
Carrying power tools with your finger on the switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be
repaired.
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c) Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools.
Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power toolʼs
operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed.
Use of the power tool for operations different from those intended could result in a
hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is maintained.
CAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of children and infirm persons.
SYMBOL
WARNING
The following show symbols used for the machine. Be sure that you understand their
meaning before use.
To reduce the risk of injury, user must read instruction manual.
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16
SPECIFICATIONS
Model SV13YA SV13YB
Voltage 220V
Power Input 230 W
No-load speed 7000 – 12000 /min 12000 /min
Sanding pad size (Outer diameter) 125 mm
Sanding paper size (Outer diameter) 125 mm
Weight (without cord) 1.4 Kg
STANDARD ACCESSORIES
In addition to the main unit (1 unit), the package contains the accessories listed in the below.
Sanding paper 1
Dust bag 1
OPTIONAL ACCESSORIES (sold separately)
1. Sanding paper
Grain: AA40, AA60, AA80, AA120, AA180, AA240, AA320, AA400
2. Polyester buff
APPLICATIONS
○
Roughing or finishing of woodwork and metal surfaces.
○
Preliminary sanding of woodwork and metal surfaces before painting.
○
Paint removal.
○
Rust removal.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power requirements specified
on the product nameplate.
2. Power switch
Ensure that the power switch is in the OFF positon. If the plug is connected to a receptacle
while the power switch is in the ON position, the power tool will start operating immediately,
which could cause a serious accident.
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3. Extension cord
When the work area is removed from the power source,
use an extension cord of sufficient thickness and rated
capacity. The extension cord should be kept as short as
practicable.
4. Installing the sanding paper
Since the attachment is a hook-and-loop type, the
sanding paper can be installed easily by just pressing it
onto the pad. When installing the sanding paper, in order
to match it to the holes in the pad, gently fold it along the
axis of two holes as shown in Fig. 1.
Next, use the holes along the fold as a guide to match
the sanding paper and the pad. Finally, press the entire
sanding paper uniformly onto the pad.
5. Attaching and Removing the Dust Bag
(1) Attaching the Dust Bag
As shown in Fig. 2, hold the dust gate and push it in the
direction of Arrow A to attach it to the dust outlet.
(2) Removing the Dust Bag
As shown in Fig. 2, hold the dust gate and pull it in the
direction of Arrow B to remove it from the dust outlet.
CAUTION
Prior to the sanding operation, make sure the material of surface you are going to
sand.
If the surface under sanding operation is expected to generate harmful / toxic
dusts such as lead painted surface, make sure the dust bag or appropriate dust
extraction system is connected with dust outlet tightly.
Wear the dust mask additionally, if available.
Do not inhale or touch the harmful / toxic dusts generated in sanding operation, the
dust can endanger the health of yourself and bystanders.
6. Adjustment of speed (SV13YA only)
The SV13YA is equipped with the electric control circuit
which enables non-step speed control. To adjust the
speed, turn the dial shown in Fig. 3. When the dial is
set to “1”, the sander operates at the minimum speed
(7000 min). When the dial set to “6”, the sander operates
at the maximum speed (12000 min). Adjust the speed
according to the material to be cut and working efficiency.
Sanding paper
Pad
Fig. 1
A
B
Dust gate
Dust bag
Dust outlet
Fig. 2
Dial
Fig. 3
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By adjusting the dial, match the speed to the material and type of work.
Material Grain Dial scale
Rough grinding Fine grinding
Paintwork:
Sanding
Repairs
(scratches, rust spots)
Stripping
180
120
40
400
240
80
3 – 6
2 – 4
2 – 4
Wood:
Softwood
Hardwood
Veneers
60 – 80
60
240
240
180
320
3 – 6
3 – 5
2 – 4
Metals:
Aluminium
Steel
Stainless steel
80
60
120
240
240
240
2 – 4
3 – 6
3 – 6
NOTE
Please use this table as a standard.
PRACTICAL OPERATING PROCEDURES
CAUTION
Never apply water or grinding fluid when sanding. This could result in electrical
shock.
1. Switching the sander ON and OFF
The power can be turned on by setting the lever to ON (I) and turned offby setting the lever
to OFF (0).
CAUTION
Never turn the power switch ON when the sander is contacting the surface to be
sanded. This is necessary to preclude damage to the material. The same applies
when switching the power OFF.
2. How to hold the random orbit sander
While gripping the housing, lightly press the sander
against the surface to be sanded so that the sanding
paper uniformly contacts the surface, as shown in Fig. 4.
DO NOT apply excessive pressure to the sander while
sanding. Excessive-pressure may cause overload of the
motor, reduced service life of the sanding paper, and
lowered sanding or polishing efficiency.
Fig. 4
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3. How to move the random orbit sander
Move the sander by either moving it up and down or by
moving it in circles while gradually progressing in a
sideways direction (Figs. 5 and 6).
4. After installing new sanding paper
Movement of the sander may tend to become unsteady
after new sanding paper has been installed, because of
the new, coarse grain of the paper. This can be avoided
by slightly tilting the sander forward or backward
during sanding or polishing. Sander movement
will become steady as the sanding paper surface
becomes properly abraded.
MOUNTING THE OPTIONAL ACCESSORIES
○
Mounting the polyester buff
Since the attachment is a hook-and-loop type as
with the sanding paper, the polyester buffcan be
mounted by just pressing it onto the pad (Fig. 7).
MAINTENANCE AND INSPECTION
1. Empting and cleaning the Dust Bag
If the dust bag contains too much saw dust, dust collection will be affected. Empty the dust
bag when it gets full.
Remove the dust bag, open the fastener, and dispose of the contents.
2. Inspecting the sanding paper
Since use of worn-out sanding paper will degrade efficiency and cause possible damage to
the pad, replace the sanding paper as soon a excessive abrasion is noted.
3. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that they are properly tightened. Should
any of the screws be loose, retighten them immediately. Failure to do so could result in
serious hazard.
4. Maintenance of the motor
The motor unit winding is the very “heart” of the power tool.
Exercise due care to ensure the winding does not become damaged and/or wet with oil or
water.
Figs. 5
Figs. 6
Fig. 7
Polyester buff
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5. Servicing
Consult an authorized Service Agent in the event of power tool failure.
6. Service parts list
CAUTION
Repair, modification and inspection of HiKOKI Power Tools must be carried out by
a HiKOKI Authorized Service Center.
This Parts List will be helpful if presented with the tool to the HiKOKI Authorized
Service Center when requesting repair or other maintenance.
In the operation and maintenance of power tools, the safety regulations and
standards prescribed in each country must be observed.
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