Hilintec D60 Series User manual

Copyright © Chengdu Hilin Technology Co., Ltd.
1
D60 Vacuum Pump and Compressors Series
User Guide
Issue
07
Date
2020-06

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
Copyright © Chengdu Hilin Technology Co., Ltd. 2020. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means
without prior written consent of Chengdu Hilin Technology Co., Ltd.
Trademarks and Permissions
is a trademark of Chengdu Hilin Technology Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of
their respective holders.
Notice
The purchased products, services and features are stipulated by the contract made
between Chengdu Hilin Technology Co., Ltd. and the customer. All or part of the products,
services and features described in this document may not be within the purchase scope or
the usage scope. Unless otherwise specified in the contract, all statements, information,
and recommendations in this document are provided "AS IS" without warranties,
guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has
been made in the preparation of this document to ensure accuracy of the contents, but all
statements, information, and recommendations in this document do not constitute a
warranty of any kind, express or implied.
Chengdu Hilin Technology Co., Ltd.
Address:
No.3663 Section 2 Muhua Road
Shuangliu District
Chengdu Sichuan China 610000
Website:
http://www.hilintec.com
Tel:
[phone]

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
I
About This Document
Purpose
This document is related to the D60 vacuum pump and compressor
series products,which is used to guide relevant technical personnel
to initially understand the characteristics of the product.
Intended Audience
This document is intended for technical personnel. You should have
a good understanding of your product and have a clear concept of
the relevant parameters, specifications, and other information of the
applications of the micro pump.
Keyword
Remote control, related parameters, wiring instructions

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
II
Change History
The change history accumulates each update of this document. The
latest version of the document contains all the previous updates.
Issue
Date
Product
Version
Issuer
Modification
01
2019-07
1.0
GZM
First official release
02
2019-09
1.0
GZM
Modify ‘ indicator light
flashes red’ to
‘indicator light remains
red’
03
2019-09
1.0
LYZ
Modify document
format
04
2019-12
1.0
FB
Update notes in section
3.1
05
2020-02
1.0
FB
Update drawings of
dimensions
06
2020-04
1.0
FB
Update reference curve
and correct part of the
descriptive information
07
2020-06
1.0
FB
Update medium
description

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
III
Contents
About This Document............................................................................................... I
Change History..........................................................................................................II
Contents.................................................................................................................... III
1Characteristics........................................................................................................1
1.1 Working Status Indicator......................................................................................................................1
1.2 Brush-less DC Motors..........................................................................................................................1
1.3 Protections............................................................................................................................................1
2Special Features.....................................................................................................2
2.1 Working Status Indication and Warning.............................................................................................. 2
3Technical Specifications...................................................................................... 3
3.1 Key Specifications............................................................................................................................... 3
3.2 Versions Description............................................................................................................................ 3
3.3 Description of Types............................................................................................................................ 4
3.4 List of Models Combination for Sale...................................................................................................4
3.5 Life-time Test Conditions.................................................................................................................... 5
3.6 Working Conditions............................................................................................................................. 5
3.7 Pump Materials.................................................................................................................................... 6
3.8 Parameter Curve...................................................................................................................................6
3.9 Starting Current Curve......................................................................................................................... 7
4Product Model Description................................................................................. 8
4.1 Brief Description of Model Naming.................................................................................................... 8
5Electrical Connection............................................................................................9
5.1 Basic Type............................................................................................................................................9
5.2 Remote Control Type........................................................................................................................... 9
6Cautions..................................................................................................................11
8Appearance............................................................................................................15

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
1
1Characteristics
1.1 Working Status Indicator
The remote control type and basic type are equipped with working
status indicator lights, which can visually feed back the working
status of the pump.
1.2 Brush-less DC Motors
This model is driven by brush-less motors which have the
advantages of long service life, low interference and high reliability.
1.3 Protections
Equipped with overheating protection, overload protection, power
supply under-voltage and over-voltage protection and reverse
connection protection function, which to the greatest extent prevents
accidental damage to the pump.

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
2
2Special Features
2.1 Working Status Indication and Warning
1.The basic type and remote control type are equipped with working
status indicator lights. Users can understand the working status of
the equipment through the color change of the indicator lights:
a. When the indicator light remains green, it means that the power
supply is normal and the pump is not working;
b. When the indicator light flashes green, it means the pump is
working normally;
c. When the indicator light remains red, it means the pump is
working abnormally;
d. When the positive and negative poles are reversed, the indicator
light is off, the pump does not work, but it will not damage the
pump.

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
3
3Technical Specifications
3.1 Key Specifications
Mode
l
Voltage
(V DC)
Load
Current
（A）
Flow（L/min）
Relative
Vacuum
（-kPa）
Maximu
m
Output
Pressure
（kPa）
Weight
（g）
Peak Flow
Average
Flow
D60L
24
≤1.3
≥26
≥18
≥50
≥100
≈850
Note: 1. The input voltage requires 24V±10%.
2. The parameters in the table are measured at the maximum speed of the
motor. When the motor speed changes, the pressure/vacuum level is basically
unchanged.
3. Unless otherwise specified, the technical parameters are measured under
the conditions of temperature 25℃ and standard atmospheric pressure of
101kPa. For products with other parameters and specifications, you can
contact us to customize.
4. The above parameters are measured under the configuration of standard
connectors. If other types of connectors are configured, the parameters may
change slightly.
3.2 Versions Description
Performance
Version
Simplified
Version
Standard Version
Premium Version

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
4
Lifetime
≥2500h
≥6000h
≥8000h
Noise
★
★★
★★★
Reliability
★
★★
★★★
Parameter consistency
★
★★
★★★
EMC
★
★★
★★★
Ambient temperature
0~40℃
0~50℃
0~50℃
Note: 1. The more ★, the better performance of this item.
2. The noise data of the simplified version and the standard version are not
specified. For the noise data of the premium version, please refer to the latest
information.
3.3 Description of Types
Types
Function and Configurations
Basic
Type
Only equipped with indicator lights and start-stop switch.
Remote
Control
Type
Besides the indicator light and start-stop switch of the basic type,
it is also equipped with a remote control connector, from which
the user can control the start and stop of the pump from a remote
location. Note: If you want to use the remote control function,
the start-stop switch on the panel should be set to the "on"
position.
3.4 List of Models Combination for Sale
Version
Type
Simplified
Version
Standard
Version
Premium
Version
Basic Type
√
Customizable
Customizable

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
5
Remote Control Type
√
√
Customizable
Touch Control Type
Top Configuration Type
Note: √ in the above table means that there is a corresponding product for sale,
unchecked means that there is no corresponding product. (The above table
does not include customized products.)
3.5 Life-time Test Conditions
In a clean, non-corrosive laboratory, the pump carries a full load(the
outlet is blocked and the inlet directly connected to the atmosphere),
and operates continuously around the clock. The ambient
temperature is 5℃ ～33℃, fluctuates with the climate; the relative
humidity is 30%～90%, which fluctuates with the climate.
3.6 Working Conditions
1.Environment: Permissible ambient temperature range of the
simplified version products is 0 ℃ ～ 40 ℃, and the permissible
ambient temperature of the standard and premium versions is 0℃～
50℃. The permissible relative humidity of all pumps in this series is
≤90%, no condensation.The pump should not be exposed to the
sun, and should work in a clean and ventilated environment.
2.Medium: Permissible gaseous media temperature range is 0 ℃ ～
50℃. The medium is allowed to be rich in water vapor, but cannot
contain particles or oil mist.
3. Load:
1) When used as a compressor: the outlet can run at full load (i.e
completely blocked the outlet), but the applied load cannot exceed
the maximum discharge pressure of the pump; the inlet must be
unobstructed.

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
6
2) When used as a vacuum pump: the inlet can operate at full load
(i.e completely blocked the inlet), but the applied load cannot
exceed the maximum vacuum degree of the pump; the outlet must
keep unobstructed.
3.7 Pump Materials
1. The materials of the wetted parts: reinforced nylon, EPDM
rubber,nitrile rubber and silicone rubber. Please check the tolerance
of the medium according to the wetted material.
2. The material of the plastic parts of the pump body is fiber
reinforced nylon, and the material of the shock absorb foot is PVC.
3.8 Parameter Curve
Pressure-flow rate curve, there are individual differences between
different micro pumps, so this curve is a statistical value, only as a
technical reference for users to confirm the working point. The
"flow" mentioned in this section refers to the "average flow".

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
7
Note: 1. The maximum average flow rate of the curve will be slightly lower than the
nominal value, which is due to the resistance of the test pipeline components,
which leads to the attenuation of the flow;
2.The value of this curve is for reference only, not as a basis for product
acceptance.
3.9 Starting Current Curve
The starting current curve is measured under the working condition
that the inlet and outlet are directly connected to the atmosphere,
and there are certain individual differences between different micro
pumps. This curve is a statistical value, which is only used as a
technical reference when users determine the power supply system,
and is not for acceptance data.

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
8
4Product Model Description
4.1 Brief Description of Model Naming
There are two types of this series of pumps: basic type and remote
control type,
Note: If the remarks starts with a letter, it means a special custom function. For
example, letter "GJ" means customized high-temperature medium function,
and "GH", means customized high-temperature environment function. If it
starts with a number, it means other information.
Example 1: D60L-41J( D60L pump, 24V voltage basic type simplified version)

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
9
5Electrical Connection
5.1 Basic Type
Figure 5-1 Wiring Instructions for Basic Type
Instruction: The red wire of the power connector is connected to the
positive pole of the DC 24V power supply, the black wire is
connected to the negative pole of the power supply. Control the start
and stop of the pump by the toggle switch.
Note: 1. The start and stop of the pump is not allowed by cutting off/connecting the
24V power supply, otherwise it may cause damage to the micro pump motor; if
you need to control the start and stop of the micro pump through a signal,
please choose a remote control product.
5.2 Remote Control Type
Figure 5-2 Wiring Instructions for Remote Control Type

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
10
Instruction: The red wire of the power connector is connected to the
positive pole of the 24V DC power supply, and the black wire is
connected to the negative pole of the power supply. When using the
remote control function, you need to set the toggle switch to the
"on" position. The red wire and black wire of the control connector
are connected to the hardware switch. If the red wire and the black
wire are connected , the pump will stop; if disconnected, the pump
will start.

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
11
6Cautions
Please read the instructions in this chapter carefully and follow
the instructions strictly before use.
1. This product has no waterproof, dust-proof, and explosion-proof
functions and cannot be used in flammable and explosive environment!
2. Foreign matter must not fall into the hydraulic connectors, and there
should be no solid particles in the medium, otherwise the micro pump will
be damaged!
3. When used as a compressor, the inlet of the pump must keep
unobstructed, otherwise it will damage the micro pump!
4. When used as a vacuum pump, the outlet of the pump must keep
unobstructed, otherwise it will damage the micro pump!
5. When this product is used to transfer harmful medium, it must be
double-sealed to ensure personal safety!
6. The matching piping components and containers must have
sufficient strength to ensure personal safety!
7. Built-in precision control circuit, need to use high-quality switching
power supply or DC stabilized power supply!
8. This series of products are not allowed to be shut down directly by
cutting off the 24V power supply. To stop the machine, the user shall
perform a soft shutdown through the panel toggle switch or remote
control switch before cutting off the power supply, otherwise it may affect
the motor life!

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
12
9. If this series of pumps are not used with our matching power supply,
it may cause interference to the operation of the pump. Leading the
ground wire at the power connector to reliably ground will help improve
the reliability of operation!
10. Please operate strictly in accordance with the requirements of this
user guide.

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
13
7Dimensions

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
14
Installation instructions:
1. The screws on the pump cannot be removed, otherwise it will damage the pump;
2. The mounting holes are self-tapping screw holes, not suitable for repeated tightening and
disassembly, otherwise the installation will be loose and unreliable.

D60 Vacuum Pump and Compressors Series User Guide
Copyright © Chengdu Hilin Technology Co., Ltd.
15
8Appearance
D60-Basic Type