Hilti HIT-HY 200 HIT-Z Operational manual

page 1 February 2014
Product Data Sheet
HIT-HY 200
with HIT-Z
Basic loading data (for a single anchor)
All data in this section applies to
■Correct setting (See setting instruction)
■No edge distance and spacing inuence
■Steel failure
■Base material thickness, as specied in the table
■Embedment depth, as specied in the table
■One anchor material, as specied in the tables
■Non cracked concrete fc,cyl = 32 MPa
■Temperate range I (min. base material temperature -40°C, max.
long term/short term base material temperature: +24°C/40°C)
■Installation temperature range -10°C to +40°C
Embedment depth and base material thickness for the basic loading data
Recommended loads
Anchor size M8 M10 M12 M16 M20
Typical embedment depth hef [mm] 80 90 110 145 180
Base material thickness h [mm] 140 150 170 245 280
Recommended loads
Anchor HIT-Z
Anchor size M8 M10 M12 M16 M20
Tensile Nrec [kN] 11.4 18.1 25.9 45.7 69.5
Shear Vrec [kN] 6.9 10.9 15.4 27.4 41.7
Note: For varied embedment depths please contact your local Hilti engineer for further details.
Hilti HIT-HY 200 with HIT-Z
Injection Mortar System Benefits
■no cleaning required: zero
succeptability to borehole cleaning
conditions with dry and water
saturated concrete base material
■maximum load performance in
cracked concrete and uncracked
concrete
■suitable for cracked and non-cracked
concrete C 20/25 to C 50/60
■suitable for use with diamond cored
holes in non-cracked or cracked
concrete with no load reductions
Hilti HIT-HY 200-R
500 ml foil pack
(also available as 330 ml
foil pack)
Static mixer
HIT-Z
HIT-Z-R rod
CE
conformity
European
Technical
Approval
Concrete
A4
316
Corrosion
resistance
Tensile
zone
PROFIS
anchor design
software
No cleaning
required for
approved
loads
Seismic Diamond
drilled
holes

page 2 February 2014
Product Data Sheet
HIT-HY 200
with HIT-Z
Approvals / certicates
Description Authority / Laboratory No. / date of issue
European technical approval a) DIBt, Berlin ETA-12/0028 / 2013-03-15
(HIT-HY 200-R)
Fire test report IBMB, Brunswick 3501/676/13 / 2012-08-03
a) All data given in this section according ETA-12/0028, issue 2013-03-15.
Working time, curing time
Temperature of the base material
HIT-HY 200-R
Working time in which anchor
can be inserted and adjusted twork
Curing time before anchor
can be loaded tcure
5 °C 1 hour 3 hour
6 °C to 10 °C 40 min 2 hour
11 °C to 20 °C 15 min 1 hour
21 °C to 30 °C 9 min 1 hour
31 °C to 40 °C 6 min 1 hour
Anchor size M8 M10 M12 M16 M20
Nominal diameter of drill bit d0[mm] 10 12 14 18 22
Effective embedment and drill hole depth
range a) for HIT-V
hnom,min [mm] 60 60 60 96 100
hnom,max [mm] 100 120 150 200 220
Minimum base material thickness hmin [mm] hnom + 60 hnom + 100
Pre-setting:
Diameter of clearancehole in the xture df ≤[mm] 9 12 14 18 22
Through-setting:
Diameter of clearance hole in the xture df ≤[mm] 11 14 16 20 24
Torque moment Tmax [Nm] 10 25 40 80 150
Setting details

page 3 February 2014
Product Data Sheet
HIT-HY 200
with HIT-Z
Materials
Mechanical properties of HIT-Z and HIT-Z-R
Anchor size M8 M10 M12 M16 M20
Nominal tensile strength fuk
HIT-Z [N/mm²] 650 650 650 610 595
HIT-Z-R
Yield strength fyk
HIT-Z [N/mm²] 520 520 520 490 480
HIT-Z-R
Stressed cross-section AsHIT-Z [mm²] 36.6 58.0 84.3 157 245
Moment of resistance W HIT-Z [mm³] 31.9 62.5 109.7 278 542
Material quality
Part Material
HIT-Z C-steel cold formed, steel galvanized ≥ 5μm
HIT-Z-R stainless steel cold formed, A4
Anchor dimensions
Anchor size M8 M10 M12 M16 M20
Length of anchor min l[mm] 80 95 105 155 215
max l[mm] 120 160 196 240 250
Helix length lHelix [mm] 50 60 60 96 100
Installation equipment
Anchor size M8 M10 M12 M16 M20
Rotary hammer TE 2 – TE 40 TE 40 – TE 70

page 4 February 2014
Product Data Sheet
HIT-HY 200
with HIT-Z
Setting instructions
Bore hole drilling
Pre-setting: Drill hole to the required drilling depth with a hammer drill set
in rotation-hammer mode using an appropriately sized carbide drill bit.
Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.
Through-setting: Drill hole through the clearance hole in the xture to the required
drilling depth with a hammer drill set in rotation-hammer mode using an appropriately
sized carbide drill bit.
Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.
Bore hole cleaning
a) No cleaning required for hammer drilled boreholes.
b) Hole ushing and evacuation for wet-drilled diamond cored holes or ooded holes
Flush 2 times from the back of the hole over the hole length.
Blow 2 times the hole with oil-free compressed air (min. 6 bar at 6 m³/h)
to evacuate the water.
Check of setting depth and compress of the drilling dust
Check of setting depth and compress of the drilling dust
Mark the element and check the setting depth and compress the drilling
dust. The element has to t in the hole until the required embedment
depth.
If it is not possible to compress the dust, remove the dust in the drill hole or
drill deeper.
a) When drilling downward with non-cleaning the required drilling depths can vary due to accumulation of dust in the hole.

page 5 February 2014
Product Data Sheet
HIT-HY 200
with HIT-Z
Setting instructions
Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
t). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser. Check foil pack holder for proper function. Do not use damaged
foil packs / holders. Swing foil pack holder with foil pack into HIT dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing is initiated.
Depending on the size of the foil pack an initial amount of adhesive has to be
discarded.
Discard quantities are:
2 strokes for 330 ml foil pack,
3 strokes for 500 ml foil pack,
Inject adhesive from the back of the borehole without forming air voids
Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull.
Fill holes approximately 2/3 full for Pre-setting and 100% full for throughsetting,
or as required to ensure that the annular gap between the anchor
and the concrete is completely lled with adhesive along the embedment
length.
After injection is completed, depressurize the dispenser by pressing the
release trigger. This will prevent further adhesive discharge from the mixer.
Overhead installation
For overhead installation the injection is only possible with the aid of
extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and
appropriately piston plug HIT-SZ. Insert piston plug to back of the hole and
inject adhesive. During injection the piston plug will be naturally extruded
out of the bore hole by the adhesive pressure
Setting the element
Before use, verify that the element is dry and free of oil and other contaminants.
Set element to the required embedment depth until working time twork has elapsed.
After setting the element the annular gap between the anchor and the
xture (through-setting) or concrete (pre-setting) has to be completely lled
with mortar.
After required curing time tcure remove excess mortar.
Apply indicated torque moment to activate anchor functioning principles.
The anchor can be loaded.