Hitachi Zaxis 130-6n User manual

ENMDC1-NA3-4

ZX130-6N•160LC-6N•180LC-6N•210-6N•210LC-6N•250LC-6N•300LC-6N•350LC-6N•380LC-6N HYDRAULIC EXCAVATOR OPERATOR'S MANUAL

URL:http://www.hitachi-c-m.com

PRINTED IN JAPAN (K) 2020, 11

Serial No.

ZX130-6N 140001 and up

ZX160LC-6N 240001 and up

ZX180LC-6N 540001 and up

ZX210-6N, 210LC-6N 340001 and up

ZX250LC-6N 440001 and up

ZX300LC-6N 840001 and up

ZX350LC-6N 940001 and up

ZX380LC-6N 640001 and up

ENMDC1-NA3-4

PART NO.

Operator's Manual

130-6N

160LC-6N·180LC-6N

210-6N·210LC-6N

250LC-6N

300LC-6N

350LC-6N·380LC-6N

Hydraulic Excavator

This book is printed on recycled paper.

INTRODUCTION

All information, illustrations and specifications in this manual are based on the latest product information available at the

time of publication. The right is reserved to make changes at any time without notice.

Read this manual carefully to learn how to operate and

service your machine correctly. Failure to do so could

result in personal injury or machine damage.

This standard specification machine can be operated

under the following conditions without being modified.

Atmospheric Temperature: –20 °C to 40 °C (–4 °F to 104 °F)

Altitude: 0 m to 2000 m (0 ft to 6600 ft)

In case the machine is used under conditions other than

described above, consult your authorized dealer.

This manual should be considered a permanent part of

your machine and should remain with the machine when

you sell it.

This machine is of metric design. Measurements in this

manual are metric. Use only metric hardware and tools as

specified.

Right-hand and left-hand sides are determined by

facing in the direction of forward travel.

Write product identification numbers in the Machine

Numbers section. Accurately record all the numbers

to help in tracing the machine should it be stolen.

Your dealer also needs these numbers when you order

parts. If this manual is kept on the machine, also file the

identification numbers in a secure place off the machine.

Be sure to use fuel that complies with JIS K-2204, EN-590

or ASTM D-975 which contains 15 ppm or lower sulfur.

Also use fuel that complies with solid contamination level

of class 18/16/13 of ISO4406-1999 (solid contamination

includes dust). If the fuel specified above is not used,

exhaust gas that exceeds the regulation values may be

discharged, causing serious problem on the engine.

Consult your authorized dealer.

Warranty is provided as a part of Hitachi’s support

program for customers who operate and maintain their

equipment as described in this manual. The warranty is

explained on the warranty certificate which you should

have received from your dealer.

This warranty provides you the assurance that Hitachi

will back its products where defects appear within the

warranty period. In some circumstances, Hitachi also

provides field improvements, often without charge to the

customer, even if the product is out of warranty.

Should the equipment be abused, or modified to

change its performance beyond the original factory

specifications, the warranty will become void and field

improvements may be denied.

Setting fuel delivery above specifications or otherwise

overpowering machines will result in such action.

Only qualified, experienced operators officially licensed

(according to local law) should be allowed to operate

the machine. Moreover, only officially licensed personnel

should be allowed to inspect and service the machine.

PRIOR TO OPERATING THIS MACHINE, INCLUDING

COMMUNICATION SYSTEM, IN A COUNTRY OTHER

THAN A COUNTRY OF ITS INTENDED USE, IT MAY

BE NECESSARY TO MAKE MODIFICATIONS TO IT SO

THAT IT COMPLIES WITH THE LOCAL REGULATORY

STANDARDS (INCLUDING SAFETY STANDARDS)

AND LEGAL REQUIREMENTS OF THAT PARTICULAR

COUNTRY. PLEASE DO NOT EXPORT OR OPERATE

THIS MACHINE OUTSIDE OF THE COUNTRY OF ITS

INTENDED USE UNTIL SUCH COMPLIANCE HAS

BEEN CONFIRMED. PLEASE CONTACT HITACHI

CONSTRUCTION MACHINERY CO., LTD. OR ANY OF

OUR AUTHORIZED DISTRIBUTOR OR DEALER IF YOU

HAVE ANY QUESTIONS CONCERNING COMPLIANCE.

In this manual, urea water is indicated as DEF/

AdBlue®.

“DEF” stands for the Diesel Exhaust Fluid.

AdBlue® is a registered trademark of the Verband der

Automobilindustrie e.V. (VDA).

Jubilee® is a registered trademark of the L Robinson &

Co (Gillingham) Limited.

Hycolin® is a registered trademark of the USUI CO.,

LTD.

INDEX

ENMDC1-NA3-4

T

MACHINE NUMBERS

SAFETY

SAFETY SIGNS

NAME OF COMPONENTS

GETTING ON/OFF THE MACHINE

OPERATOR’S STATION

BREAK-IN

OPERATING THE ENGINE

DRIVING THE MACHINE

OPERATING THE MACHINE

TRANSPORTING

MAINTENANCE

MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS

STORAGE

TROUBLESHOOTING

SPECIFICATIONS

OPTIONAL ATTACHMENTS AND DEVICES

INDEX

CONTENTS

MACHINE NUMBERS .........................................................1

SAFETY .......................................................................... S-1

Recognize Safety Information ....................................................S-1

Understand Signal Words.............................................................S-1

Follow Safety Instructions............................................................S-2

Prepare for Emergencies...............................................................S-3

Wear Protective Clothing..............................................................S-3

Protect Against Noise ....................................................................S-4

Inspect Machine ..............................................................................S-4

General Precautions for the Cab................................................S-5

Use Handholds and Steps ............................................................S-6

Adjust the Operator's Seat...........................................................S-6

Ensure Safety Before Rising from or Leaving

Operator’s Seat ...........................................................................S-7

Fasten Your Seat Belt......................................................................S-7

Move and Operate Machine Safely...........................................S-8

Operate Only from Operator's Seat ..........................................S-8

Jump Starting ...................................................................................S-9

Keep Riders off Machine ...............................................................S-9

Precautions for Operations....................................................... S-10

Investigate Job Site Beforehand ............................................. S-11

Install OPG Guard......................................................................... S-12

Restriction of Attachment Installation ................................. S-12

Provide Signals for Jobs Involving Multiple Machines....S-13

Confirm Direction of Machine to Be Driven........................ S-13

Drive Machine Safely................................................................... S-14

Avoid Injury from Rollaway Accidents.................................. S-16

Avoid Injury from Back-Over and Swing Accidents ......... S-17

Keep People Clear from Working Area ................................. S-18

Never Position the Bucket Over Anyone.............................. S-18

Avoid Undercutting..................................................................... S-19

Avoid Tipping................................................................................. S-19

Never Undercut a High Bank.................................................... S-20

Dig with Caution........................................................................... S-20

Operate with Caution ................................................................. S-20

Avoid Power Lines........................................................................ S-21

Precautions for Lightning.......................................................... S-21

Object Handling ........................................................................... S-22

Protect Against Flying Debris and Falling Object............. S-23

Park Machine Safely..................................................................... S-24

Handle Fluids Safely−Avoid Fires............................................ S-24

Transport Safely ............................................................................ S-25

Practice Safe Maintenance........................................................ S-26

Warn Others of Service Work ................................................... S-27

Support Machine Properly........................................................ S-27

Stay Clear of Moving Parts ........................................................ S-28

Prevent Parts from Flying .......................................................... S-28

Avoid Injury from Attachment Falling Accident ............... S-29

Prevent Burns................................................................................. S-29

Replace Rubber Hoses Periodically........................................ S-30

Avoid High-Pressure Fluids....................................................... S-30

Prevent Fires................................................................................... S-31

Evacuating in Case of Fire.......................................................... S-33

Beware of Exhaust Fumes.......................................................... S-33

Precautions for Welding and Grinding ................................. S-34

Avoid Heating Near Pressurized Fluid Lines ....................... S-35

Avoid Applying Heat to Lines Containing

Flammable Fluids.................................................................... S-35

Precautions for Handling Accumulator and

Gas Damper .............................................................................. S-35

Remove Paint Before Welding or Heating........................... S-36

Beware of Asbestos and Silica Dust and

Other Contamination ............................................................ S-36

Prevent Battery Explosions ....................................................... S-37

Service Air Conditioning System Safely ............................... S-37

Handle Chemical Products Safely........................................... S-38

Dispose of Waste Properly......................................................... S-38

Never Ride Attachment.............................................................. S-39

Notes on Aftertreatment Device ............................................ S-39

Precautions for Communication Terminal........................... S-39

Notes on Protection of Operator’s Station

when the Machine Rolls Over ............................................ S-40

SAFETY SIGNS ............................................................. S-41

NAME OF COMPONENTS .............................................. 1-1

Name of Components ...................................................................1-1

GETTING ON AND OFF THE MACHINE ......................... 1-2

OPERATOR'S STATION................................................... 1-3

About Aftertreatment Device.....................................................1-3

Cab Features......................................................................................1-6

Multi Function Monitor.................................................................1-7

Default Setting .................................................................................1-8

Basic Screen.......................................................................................1-9

How to Use Screens.....................................................................1-10

Displaying Basic Screen........................................................ 1-10

Hour Meter................................................................................ 1-13

Clock............................................................................................1-13

Fuel Gauge ................................................................................1-13

DEF/AdBlue® Gauge............................................................... 1-14

DEF/AdBlue® Level Alarm ....................................................1-14

Coolant Temperature Gauge .............................................. 1-15

Operating Status Icon Display............................................1-15

Security Functions (Optional).................................................. 1-16

Input Password ........................................................................1-16

Extending Password Duration Time.................................1-17

Alarm Occurrence Screen.......................................................... 1-18

Remedy............................................................................................1-20

Urea SCR System Remedy .........................................................1-23

Aftertreatment Device................................................................ 1-25

Aftertreatment Device Condition Display ..................... 1-25

Aftertreatment Device Manual

Regeneration Request.....................................................1-26

Manual Regeneration Procedure ...................................... 1-27

Main Menu......................................................................................1-28

Engine Output Restriction Suspend......................................1-29

Urea SCR System Troubleshooting......................................... 1-31

Air Conditioner..............................................................................1-33

Circulation Air Mode..............................................................1-33

Air Conditioner ON/OFF....................................................... 1-33

Radio................................................................................................. 1-34

Work Mode .....................................................................................1-35

CONTENTS

Attachment Selection ...........................................................1-35

Mail (Optional)...............................................................................1-36

Setting Menu .................................................................................1-38

Date and Time................................................................................1-39

Time Adjustment ....................................................................1-39

Date Adjustment..................................................................... 1-41

Display Mode Setting............................................................1-43

Attachment Adjustment............................................................ 1-45

Flow Rate Adjustment...........................................................1-45

Priority (arm roll-out)............................................................. 1-47

Priority (arm roll-in)

(Except ZX350LC-6N, 380LC-6N).................................. 1-49

Attachment Name Input............................................................ 1-51

Auto Shut-Down........................................................................... 1-53

Auto Shut-Down: ON/OFF ................................................... 1-53

Auto Shut-Down: Setting Time..........................................1-54

Aftertreatment Device Regeneration Inhibited................ 1-55

Setting Procedure...................................................................1-55

Password Change (Optional)....................................................1-57

Sub Meter........................................................................................1-61

Rear View Camera Monitor ....................................................... 1-63

Rear View Camera ON/OFF..................................................1-63

Brightness Adjustment...............................................................1-65

Language Settings.......................................................................1-67

Lists of Display Language.......................................................... 1-69

Unit Selection ................................................................................ 1-70

Display Item Selection (Rear View Camera OFF)............... 1-72

Main Menu Sequence Change ................................................1-74

Information Menu........................................................................1-76

Operation ........................................................................................1-77

Fuel Consumption ..................................................................1-77

Breaker Operation ..................................................................1-79

Attachment Operation..........................................................1-81

Travel Operation......................................................................1-83

Actual operation ..................................................................... 1-85

Maintenance ..................................................................................1-87

Remaining Time and Maintenance Interval .................. 1-89

Troubleshooting ...........................................................................1-91

Monitoring......................................................................................1-93

Switch Panel................................................................................... 1-95

Return to Previous Screen Switch (Monitor).................1-96

Return to Basic Screen Switch (Monitor)........................ 1-96

Selector Knob (Monitor)....................................................... 1-96

Temperature Control Switch/Mode Switch

(Air Conditioner) ................................................................1-96

AUTO/OFF Switch/Fan Switch (Air Conditioner).......... 1-96

AM/FM Selector/Tuning Switch (Radio).......................... 1-97

Power Switch/Volume Control Knob (Radio)................1-97

Engine Control Dial ................................................................1-97

Auto-Idle Switch...................................................................... 1-98

Travel Mode Switch................................................................1-98

Power Mode Switch ............................................................... 1-99

Work Light Switch................................................................... 1-99

Wiper/Washer Switch ..........................................................1-100

Numeric Keypad....................................................................1-101

Switch Panel (for Optional Equipments)............................1-102

Travel Alarm Deactivation Switch (Optional)..............1-103

Rear Light Switch (Optional).............................................1-103

Electrical Control Main Switch (Optional) ....................1-103

ON/OFF Operation Switch (Optional)............................1-103

Key Switch.....................................................................................1-104

Power Boost Switch...................................................................1-104

Horn Switch..................................................................................1-104

Electrical Control Main Switch (Optional)..........................1-105

ON/OFF Operation Switch (Optional) .................................1-106

AUX Function Lever 3 ..........................................................1-106

Cigar Lighter.................................................................................1-107

Using Cigar Lighter...............................................................1-107

Cab Light Switch.........................................................................1-108

Installing Fire Extinguisher (Optional) ................................1-108

Pilot Control Shut-Off Lever ...................................................1-109

Engine Stop Switch....................................................................1-109

Fuse Box.........................................................................................1-110

Auto Air Conditioner .................................................................1-111

Features:...................................................................................1-111

Name of Components.........................................................1-112

Controller Part Name and Function ...............................1-113

Cab Heater Operation .........................................................1-115

Cooling Operation................................................................1-116

Defroster Operation.............................................................1-117

Cool Head/Warm Feet Operation....................................1-117

Tips for Optimal Air Conditioner Usage .............................1-118

For Rapid Cooling .................................................................1-118

When Windows Become Misty.........................................1-118

Off-Season Air Conditioner Maintenance....................1-118

AM/FM Radio Operation..........................................................1-119

Controls on the Radio..........................................................1-119

Tuning Procedure .................................................................1-119

Station Presetting Procedure............................................1-120

Station Auto-Presetting Procedure ................................1-121

TONE Control..........................................................................1-122

Audio Input (Optional) .............................................................1-123

Cab Door Release Lever ...........................................................1-124

Opening/Closing and Removing Cab

Inside Window .......................................................................1-125

Opening Upper Front Window..............................................1-126

Removing and Storing Lower Front Window...................1-127

Opening Side Window..............................................................1-128

Opening/Closing Overhead Window..................................1-129

Opening/Closing Overhead Window

(Clear Hatch: If Equipped)..................................................1-130

Emergency Exit ...........................................................................1-131

Adjusting Operator's Seat .......................................................1-132

Seat Height and Angle Adjustment ...............................1-132

Console and Seat Fore-aft Adjustment.........................1-132

Seat Fore-Aft Adjustment ..................................................1-132

Backrest Adjustment ...........................................................1-132

Armrest Adjustment ............................................................1-133

Adjusting Operator's Seat .......................................................1-134

Seat Height and Angle Adjustment ...............................1-134

Console and Seat Fore-aft Adjustment.........................1-134

Seat Fore-Aft Adjustment ..................................................1-134

CONTENTS

Suspension Adjustment .....................................................1-134

Backrest Adjustment ...........................................................1-135

Armrest Adjustment ............................................................1-135

Adjusting Operator's Seat (Optional)..................................1-136

Seat Height and Angle Adjustment ...............................1-136

Console and Seat Fore-aft Adjustment.........................1-136

Seat Fore-Aft Adjustment ..................................................1-136

Suspension Adjustment .....................................................1-136

Backrest Adjustment ...........................................................1-137

Armrest Adjustment ............................................................1-137

Adjusting Operator's Seat (Optional)..................................1-138

Adjusting Seat Height.........................................................1-138

Console and Seat Fore-aft Adjustment.........................1-138

Seat Fore-Aft Adjustment ..................................................1-138

Suspension Adjustment .....................................................1-139

Fore-Aft Position Adjustment of Seat Surface............1-139

Angle Adjustment of Seat Surface..................................1-139

Backrest Adjustment ...........................................................1-139

Armrest Adjustment ............................................................1-139

Console Height Adjustment...................................................1-140

Adjusting Procedures..........................................................1-140

Installation and Adjustment of Mirrors ..............................1-141

Seat Belt.........................................................................................1-142

Battery Disconnect Switch......................................................1-143

Switch Operation ..................................................................1-143

BREAK-IN ....................................................................... 2-1

Observe Engine Operation Closely...........................................2-1

Every 8 Hours or Daily....................................................................2-1

After the First 50 Hours .................................................................2-1

After the First 100 Hours...............................................................2-1

OPERATING THE ENGINE .............................................. 3-1

Inspect Machine Daily Before Starting ....................................3-1

Before Starting Engine ..................................................................3-2

Starting the Engine.........................................................................3-3

Check Instruments After Starting..............................................3-9

Using Booster Batteries.............................................................. 3-10

Stopping the Engine ................................................................... 3-12

Engine Auto-Stop in Extremely Low Temperature........... 3-13

DRIVING THE MACHINE ................................................ 4-1

Travel Levers and Pedals...............................................................4-1

Travel Mode Switch ........................................................................4-3

Travel Alarm (Optional) .................................................................4-3

Operating on Soft Ground ...........................................................4-4

Raise One Track Using Boom and Arm ....................................4-4

Towing Machine a Short Distance.............................................4-5

Operating in Water or Mud..........................................................4-6

Parking the Machine on Slopes..................................................4-7

Parking the Machine ......................................................................4-7

OPERATING THE MACHINE........................................... 5-1

Control Lever (ISO Pattern) ..........................................................5-1

Pilot Control Shut-Off Lever ........................................................5-2

Warming-Up Operation ................................................................5-3

Engine Speed Control....................................................................5-4

Auto-Idle.............................................................................................5-5

Auto-Idle ON/OFF......................................................................5-6

Auto Shut-Down..............................................................................5-7

Aftertreatment Device Manual Regeneration ...................5-10

Work Mode .....................................................................................5-12

Power Boost Switch.....................................................................5-15

Power Mode ...................................................................................5-16

Operating Backhoe......................................................................5-17

Shovel............................................................................................... 5-18

Grading Operation....................................................................... 5-19

Do Not Strike the Ground with Bucket Teeth..................... 5-20

Avoid Hammer Work ................................................................... 5-20

Avoid Abusive Operation .......................................................... 5-21

Never Move an Object Sideways with the Bucket............5-21

Do Not Use Wide Track Shoes on Rough Ground.............5-22

Shackle Hole Usage ..................................................................... 5-23

Pilot Accumulator Functions.................................................... 5-24

How to Lower Boom in Case of Emergency and

When Engine Stops................................................................5-25

Precautions for After Operations............................................5-26

TRANSPORTING ............................................................ 6-1

Transporting by Road ....................................................................6-1

Loading/Unloading on a Trailer .................................................6-2

Fastening Machine for Transporting ........................................6-5

Unloading ..........................................................................................6-5

Lifting Machine ................................................................................6-7

MAINTENANCE.............................................................. 7-1

Correct Maintenance and Inspection Procedures...............7-1

Layout..................................................................................................7-3

Check the Hour Meter Regularly................................................7-4

Maintenance Guide Table .......................................................7-5

Preparations for Inspection and Maintenance .....................7-7

Hood and Access Covers...............................................................7-8

Maintenance Guide ..................................................................... 7-11

Periodic Replacement of Parts................................................. 7-16

Kind of Oils...................................................................................... 7-17

Recommended Engine Oil...................................................7-17

List of Consumable Parts ...........................................................7-20

A. Greasing......................................................................................7-28

Front Joint Pins ........................................................................ 7-28

Swing Bearing .......................................................................... 7-30

Swing Internal Gear................................................................7-31

B. Engine.......................................................................................... 7-32

Check Engine Oil Level.......................................................... 7-32

Change Engine Oil .................................................................7-34

Replace Engine Oil Filter....................................................... 7-34

Check and Clean Around the Engine...............................7-37

Replace Oil Separator Element

(ZX130-6N, 160LC-6N, 180LC-6N)................................ 7-37

C. Transmission.............................................................................. 7-38

Pump Transmission (Except ZX130-6N).......................... 7-38

Swing Reduction Gear ..........................................................7-39

Travel Reduction Gear........................................................... 7-40

D. Hydraulic System..................................................................... 7-42

Inspection and Maintenance of Hydraulic Equipment... 7-42

Check Hydraulic Oil Level ....................................................7-46

CONTENTS

Change Hydraulic Oil............................................................. 7-47

Bleed Air from the Hydraulic System...............................7-49

Suction Filter Cleaning.......................................................... 7-50

Replace Full-Flow Filter......................................................... 7-51

Replace Pilot Oil Filter............................................................7-52

Replace Air Breather Element............................................. 7-53

Check Hoses and Lines .........................................................7-54

E. Fuel System ................................................................................ 7-58

Recommended Fuel...............................................................7-58

Drain Fuel Tank Sump............................................................7-60

Drain Fuel Pre-Filter................................................................7-61

Replace Fuel Main Filter Element......................................7-64

Replace Fuel Pre-Filter Element.........................................7-66

Replace Fuel Solenoid Pump Filter Element ................. 7-68

Procedures:................................................................................ 7-68

Check Fuel Hoses .................................................................... 7-70

F. Air Cleaner...................................................................................7-71

Clean and Replace Air Cleaner Element (Outer).......... 7-71

Replace Air Cleaner Element (Inner) ................................7-73

G. Cooling System ........................................................................7-74

Check Coolant Level ..............................................................7-75

Check and Adjust Fan Belt Tension...................................7-77

Change Coolant.......................................................................7-79

Clean Radiator/Oil Cooler/Inter Cooler Core................. 7-81

Clean Oil Cooler, Radiator and Inter Cooler

Front Screen ........................................................................7-83

Clean Air Conditioner Condenser.....................................7-83

Clean Fuel Oil Cooler ............................................................. 7-83

Drain Intercooler (only ZX130-6N).................................... 7-84

H. Electrical System......................................................................7-85

Battery......................................................................................... 7-86

Replace Battery........................................................................7-89

Check Electrolyte Specific Gravity .................................... 7-90

Replacing Fuses....................................................................... 7-91

Fuse Box........................................................................................... 7-92

I. Miscellaneous............................................................................. 7-94

Check and Replace Bucket Teeth ...................................... 7-94

Change Bucket.......................................................................7-100

Convert Bucket Connection Into Face Shovel............7-101

Adjust Bucket Linkage ........................................................7-102

Remove Travel Levers ..........................................................7-103

Check and Replace Seat Belt.............................................7-103

Check Windshield Washer Fluid Level ...........................7-104

Check Track Sag.....................................................................7-105

Clean and Replace Air Conditioner Filter .....................7-108

Check Air Conditioner.........................................................7-110

Clean Cab Floor......................................................................7-112

Retighten Cylinder Head Bolt...........................................7-113

Inspect and Adjust Valve Clearance...............................7-113

Measure Engine Compression Pressure........................7-113

Check Starter and Alternator............................................7-113

Check and Replace EGR Device .......................................7-113

EGR Cooler Cleaning............................................................7-113

Check Turbo Charger...........................................................7-113

Check and Clean Injector ...................................................7-114

Check Gas Damper...............................................................7-114

Tightening and Retightening Torque of

Nuts and Bolts...................................................................7-114

J. Aftertreatment Device..........................................................7-136

Check and Clean Aftertreatment Device......................7-136

K. Urea SCR System....................................................................7-137

Check DEF/AdBlue®..............................................................7-139

Refill DEF/AdBlue®................................................................7-139

Extendable Filler Neck.........................................................7-141

Clean Filler Port Strainer.....................................................7-142

Change DEF/AdBlue® ..........................................................7-143

Replace DEF/AdBlue® Supply Module Main Filter ....7-144

Replace DEF/AdBlue® Tank Water Supply

Inlet Filter ...........................................................................7-146

Replace the DEF/AdBlue® back flow line filter ...........7-147

MAINTENANCE UNDER SPECIAL ENVIRONMENTAL

CONDITIONS ................................................................. 9-1

STORAGE ..................................................................... 10-1

Storing the Machine.................................................................... 10-1

TROUBLESHOOTING................................................... 11-1

SPECIFICATIONS ......................................................... 12-1

Specifications.................................................................................12-1

ZX130-6N...................................................................................12-1

Working Ranges (Grouser shoe)..............................................12-2

ZX130-6N...................................................................................12-2

Shoe Types and Applications................................................... 12-3

ZX130-6N...................................................................................12-3

Bucket Types and Applications ...............................................12-4

ZX130-6N...................................................................................12-4

Specifications.................................................................................12-5

ZX160LC-6N ..............................................................................12-5

Working Ranges (Grouser shoe)..............................................12-6

ZX160LC-6N ..............................................................................12-6

Shoe Types and Applications................................................... 12-7

ZX160LC-6N ..............................................................................12-7

Bucket Types and Applications ...............................................12-8

ZX160LC-6N ..............................................................................12-8

Specifications.................................................................................12-9

ZX180LC-6N ..............................................................................12-9

Working Ranges (Grouser shoe)............................................12-10

ZX180LC-6N ............................................................................12-10

Shoe Types and Applications.................................................12-11

ZX180LC-6N ............................................................................12-11

Bucket Types and Applications .............................................12-12

ZX180LC-6N ............................................................................12-12

Specifications...............................................................................12-13

ZX210-6N, 210LC-6N............................................................12-13

Working Ranges (Grouser Shoe)...........................................12-14

ZX210-6N, 210LC-6N............................................................12-14

Shoe Types and Applications.................................................12-15

ZX210LC-6N ............................................................................12-15

Bucket Types and Applications .............................................12-16

ZX210-6N, 210LC-6N............................................................12-16

Specifications...............................................................................12-17

ZX250LC-6N ............................................................................12-17

CONTENTS

Working Ranges..........................................................................12-18

ZX250LC-6N ............................................................................12-18

Shoe Types and Applications.................................................12-19

ZX250LC-6N ............................................................................12-19

Bucket Types and Applications .............................................12-20

ZX250LC-6N ............................................................................12-20

Specifications...............................................................................12-21

ZX300LC-6N ............................................................................12-21

Working Ranges..........................................................................12-22

ZX300LC-6N ............................................................................12-22

Shoe Types and Applications.................................................12-23

ZX300LC-6N ............................................................................12-23

Bucket Types and Applications .............................................12-24

ZX300LC-6N ............................................................................12-24

Specifications...............................................................................12-25

ZX350LC-6N ............................................................................12-25

Working Ranges (Grouser Shoe)...........................................12-26

ZX350LC-6N ............................................................................12-26

Shoe Types and Applications.................................................12-27

ZX350LC-6N ............................................................................12-27

Bucket Types and Applications .............................................12-28

ZX350LC-6N ............................................................................12-28

Specifications...............................................................................12-29

ZX380LC-6N ............................................................................12-29

Working Ranges (Grouser Shoe)...........................................12-30

ZX380LC-6N ............................................................................12-30

Shoe Types and Applications.................................................12-31

ZX380LC-6N ............................................................................12-31

Bucket Types and Applications .............................................12-32

ZX380LC-6N ............................................................................12-32

OPTIONAL ATTACHMENTS AND DEVICES................. 13-1

Using Pad Crawler Shoe.............................................................13-1

Traveling and Other Cautions..................................................13-2

Transporting................................................................................... 13-3

Precautions for Transporting Machines with

Pad Crawler Shoes .................................................................. 13-3

Long Arm Operation --- If Equipped......................................13-6

Blade Lever .....................................................................................13-7

Avoid Hitting Blade with Front-End Attachment.............. 13-8

Blade Maintenance...................................................................... 13-9

Specifications...............................................................................13-10

ZX130-6N with Blade...........................................................13-10

Working Ranges..........................................................................13-11

ZX130-6N with Blade...........................................................13-11

Shoe Types and Applications.................................................13-12

ZX130-6N with Blade...........................................................13-12

Bucket Teeth (Transverse-Type-Pin-Used Type) ..............13-13

Attachment Pedal (Hydraulic Breaker) (Optional)..........13-14

Attachment Pedal (Hydraulic Crusher) (Optional)..........13-15

Hydraulic Breaker, Hydraulic Crusher and

Quick Coupler.........................................................................13-16

Piping for Breaker and Crusher .............................................13-17

Operational Procedures for Stop Valves and

Selector Valve. ........................................................................13-17

Secondary Relief Pressure Adjustment ..............................13-18

Precautions for Breaker Operation.......................................13-19

Change Hydraulic Oil and Replace Full-Flow

Filter Element .........................................................................13-23

Precautions for Crusher Operation ......................................13-24

Attachment...................................................................................13-27

Allowable Weight Limits of Installed Attachment ....13-27

Attachment Connection Parts...............................................13-29

Precautions for Arm Roll-In/Bucket Roll-In

Combined Operation ..........................................................13-30

INDEX........................................................................... 14-1

CONTENTS

MEMO

..................................................................................................................................................................................................

1

MACHINE NUMBERS

The manufacturing Nos. explained in this group is the

individual number (serial No.) given to each machine and main

components. These numbers are requested when inquiring

any information on the machine and/or components. Fill these

serial Nos. in the blank spaces in this group to immediately

make them available upon request.

Machine

TYPE :

PRODUCT

IDENTIFICATION

NUMBER :

Product Identification Number

fNOTE:

*HCMDC150000030001*

Engine

TYPE :

MFG. NO. :

M157-00-001

(ZX130-6N,

160LC-6N,

180LC-6N)

(ZX300LC-6N,

350LC-6N,

380LC-6N)

M178-00-002

MDAA-00-001

(ZX210-6N,

210LC-6N,

250LC-6N)

M157-12-008

Marks to indicate the

start and end of the PIN

PRODUCT IDENTIFICATION NUMBER (PIN)

MACHINE NUMBERS

2

SCR (Selective Catalytic Reduction) Catalyst

TYPE :

MFG. NO. :

MDC1-01-510

MDC1-00-001

MDC1-00-002

ZX210-6N, 210LC-6N, 250LC-6N

ZX130-6N, 160LC-6N, 180LC-6N

ZX300LC-6N, 350LC-6N, 380LC-6N

MACHINE NUMBERS

3

DOC (Diesel Oxidation Catalyst)

TYPE :

MFG. NO. :

TYPE :

MFG. NO. :

MDC1-01-510

ZX300LC-6N, 350LC-6N, 380LC-6N

MDC1-00-001

ZX210-6N, 210LC-6N, 250LC-6N

MDC1-00-002

ZX130-6N, 160LC-6N, 180LC-6N

MACHINE NUMBERS

4

Travel Motor

TYPE :

MFG. NO. : (L)

MFG. NO. : (R)

Swing Motor

TYPE :

MFG. NO. :

M178-07-047

M178-07-086

MACHINE NUMBERS

5

ZX130-6N

ZX160LC-6N, 180LC-6N

ZX210-6N, 210LC-6N, 250LC-6N, 300LC-6N,

350LC-6N, 380LC-6N

Hydraulic Pump

TYPE :

MFG. NO. :

MDAA-07-072

M157-00-004

MDAA-00-003

MACHINE NUMBERS

6

MEMO

..................................................................................................................................................................................................

S-1

SAFETY

SA-688

SA-1223

Recognize Safety Information

These are the SAFETY ALERT SYMBOLS.

When you see these symbols on your machine or in this

manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating

practices.

Understand Signal Words

On machine safety signs, signal words designating the

degree or level of hazard - DANGER, WARNING, or CAUTION

- are used with the safety alert symbol.

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or serious

injury.

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate

injury.

DANGER or WARNING safety signs are located near

specific hazards. General precautions are listed on

CAUTION safety signs.

Some safety signs are occasionally used on this machine

that do not use any of the designated signal words

mentioned above after the safety alert symbol.

To avoid confusing machine protection with personal safety

messages, a signal word IMPORTANT indicates a situation

which, if not avoided, could result in damage to the

machine.

fNOTE: Indicates an additional explanation for a piece of

information.

SAFETY

S-2

SA-003

Follow Safety Instructions

Carefully read and follow all safety signs on the machine

and all safety messages in this manual.

Safety signs should be installed, maintained and replaced

when necessary.

If a safety sign or this manual is damaged or missing,

order a replacement from your authorized dealer in the

same way you order other replacement parts (be sure to

state machine model and serial number when ordering).

Learn how to operate the machine and its controls correctly

and safely.

Allow only trained, qualified, authorized personnel to

operate the machine.

Keep your machine in proper working condition.

Unauthorized modifications of the machine may impair

its function and/or safety and affect machine life.

Do not modify any machine parts without authorization.

Failure to do so may deteriorate the safety, function, and/

or service life of the part. In addition, personal accident,

machine trouble, and/or damage to material caused by

unauthorized modifications will void Hitachi Warranty

Policy.

Never attempt to modify or disassemble the inlet/exhaust

parts and the aftertreatment device. Avoid shocks to the

element of the aftertreatment device, such as striking

or dropping objects onto the element. Failure to do so

may affect the exhaust gas purifying device, possibly

damaging it or lowering its performance.

Do not use attachments and/or optional parts or

equipment not authorized by Hitachi. Failure to do so

may deteriorate the safety, function, and/or service life

of the machine. In addition, personal accident, machine

trouble, and/or damage to material caused by using

unauthorized attachments and/or optional parts or

equipment will void Hitachi Warranty Policy.

The safety messages in this SAFETY chapter are intended

to illustrate basic safety procedures of machines. However

it is impossible for these safety messages to cover every

hazardous situation you may encounter. If you have any

questions, you should first consult your supervisor and/

or your authorized dealer before operating or performing

maintenance work on the machine.

SAFETY

S-3

SA-437

SA-438

Prepare for Emergencies

Be prepared for a fire or an accident.

Keep a first aid kit and fire extinguisher on hand.

Thoroughly read and understand the label attached on

the fire extinguisher to use it properly.

To ensure that a fire extinguisher can be always used

when necessary, check and service the fire extinguisher

at the recommended intervals as specified in the fire

extinguisher manual.

Establish emergency procedure guidelines to cope with

fires and accidents.

Keep emergency numbers for doctors, ambulance

service, hospital, and fire department posted near your

telephone.

Wear Protective Clothing

Wear close fitting clothing and safety equipment

appropriate to the job.

You may need:

A hard hat

Safety shoes

Safety glasses, goggles, or face shield

Heavy gloves

Hearing protection

Reflective clothing

Wet weather gear

Respirator or filter mask

Be sure to wear the correct equipment and clothing for the

job. Do not take any chances.

Avoid wearing loose clothing, jewelry, or other items that

can catch on control levers or other parts of the machine.

Operating equipment safely requires the full attention of

the operator. Do not wear radio or music headphones while

operating the machine.

SAFETY

S-4

SA-435

Protect Against Noise

Prolonged exposure to loud noise can cause impairment or

loss of hearing.

Wear a suitable hearing protective device such as

earmuffs or earplugs to protect against objectionable or

uncomfortably loud noises.

Inspect Machine

Inspect your machine carefully each day or shift by walking

around it before you start it to avoid personal injury.

In the walk-around inspection be sure to cover all points

described in the "Inspect Machine Daily Before Starting"

section in the operator’s manual.

SA-434

Hitachi ZAXIS 130-6N User manual

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