Hitachi Zaxis 17u-2 User manual

INTRODUCTION

Read this manual carefully to learn how to operate

and service your machine correctly. Failure to do so

could result in personal injury or equipment damage.

This standard specification machine can be

operated under the following conditions without being

modified.

Atmospheric Temperature: −20°C to 40°C (−4°F to

104°F)

Altitude: 0 m to 1500 m (0 ft to 4900 ft)

In case the machine is used under conditions other

than described above, consult your nearest Hitachi

dealer.

This manual should be considered a permanent

part of your machine and should remain with the

machine when you sell it.

This machine is of metric design. Measurements in

this manual are metric. Use only metric hardware and

tools as specified.

• SI Units (International System of Units) are used in

this manual.

For reference MKS system units and English units

are also indicated in parentheses after the SI units.

Example : 24.5 MPa (250 kgf/cm2, 3560 psi)

Right-hand and left-hand sides are determined by

facing in the direction of forward travel.

Write product identification numbers in the

Machine Numbers section. Accurately record all the

numbers to help in tracing the machine should it be

stolen. Your dealer also needs these numbers when

you order parts. If this manual is kept on the machine,

also file the identification numbers in a secure place off

the machine.

Warranty is provided as a part of Hitachi's support

program for customers who operate and maintain their

equipment as described in this manual. The warranty

is explained on the warranty certificate which you

should have received from your dealer.

This warranty provides you the assurance that Hitachi

will back its products where defects appear within the

warranty period. In some circumstances, Hitachi also

provides field improvements, often without charge to

the customer, even if the product is out of warranty.

Should the equipment be abused, or modified to

change its performance beyond the original

factory specifications, the warranty will become

void and field improvements may be denied.

Setting fuel delivery above specifications or otherwise

overpowering machines will result in such action.

Only qualified, experienced operators officially

licensed (according to local law) should be allowed to

operate the machine. Moreover, only officially licensed

personnel should be allowed to inspect and service the

machine.

Prior to operating this machine in a country other than

a country of its intended use, it may be necessary to

make modifications to it so that it complies with the

local regulatory standards (including safety standards)

and legal requirements of that particular country.

Please do not export or operate this machine outside

of the country of its intended use until such compliance

has been confirmed.

Please contact Hitachi Construction Machinery Co.,

Ltd. or any of our authorized distributor or dealer if you

have any questions concerning compliance.

All information, illustrations and specifications in this manual are based on the latest product information available

at the time of publication. The right is reserved to make changes at any time without notice.

MACHINE NUMBERS

SAFETY

SAFETY SIGNS

COMPONENTS NAME

OPERATOR’S STATION

BREAK-IN

OPERATING ENGINE

DRIVING THE MACHINE

TRANSPORTING

MAINTENANCE

CONSUMABLE PARTS LIST

MAINTENENCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS

OPERATION

STORAGE

TROUBLESHOOTING

SPECIFICATIONS

REFERENCE

INDEX

CONTENTS

MACHINE NUMBERS

SAFETY

Recognize Safety Information............................. S-1

Understand Signal Words................................... S-1

Follow Safety Instructions................................... S-2

Prepare for Emergencies.................................... S-2

Wear Protective Clothing.................................... S-3

Protect Against Noise ......................................... S-3

Inspect Machine.................................................. S-3

Tidy Up Inside Cab..............................................S-4

Use Handholds and Steps ..................................S-4

Adjust the Operator’s Seat.................................. S-5

Fasten Your Seat Belt......................................... S-6

Move and Operate Machine Safely..................... S-6

Operate Only from Operator’s Seat.................... S-7

Jump Starting...................................................... S-7

Keep Riders Off Machine.................................... S-7

Investigate Job Site Beforehand......................... S-8

Provide Signals for Jobs Involving Multiple

Numbers of Machines................................... S-9

Confirm Direction of Machine to be Driven......... S-9

Drive Machine Safely........................................ S-10

Avoid Injury from Rollaway Accidents............... S-11

Avoid Injury from Back-Over

and Swing Accidents................................... S-12

Keep Personnel Clear from Working Area .......S-13

Never Position Bucket Over Anyone................. S-13

Avoid Undercutting............................................ S-13

Avoid Tipping .................................................... S-14

Never Undercut a High Bank ............................ S-14

Dig with Caution................................................ S-15

Operate with Caution........................................ S-15

Avoid Power Lines ............................................ S-15

Do Not Use for Craning Operations.................. S-16

Protect Against Flying Debris............................ S-16

Park Machine Safely......................................... S-17

Handle Fluids Safely --- Avoid Fires..................S-17

Safety Transporting........................................... S-18

Practice Safe Maintenance............................... S-19

Warn Others of Service Work........................... S-20

Support Machine Properly................................. S-20

Stay Clear of Moving Parts ............................... S-21

Prevent Parts from Flying ................................ S-21

Store Attachments Safely .................................S-22

Prevent Burns................................................... S-22

Replace Rubber Hoses Periodically..................S-23

Avoid High-Pressure Fluids ..............................S-23

Prevent Fires..................................................... S-24

Evacuating in Case of Fire................................ S-26

Beware of Exhaust Fumes................................ S-26

Precautions for Welding and Grinding.............. S-27

Avoid Heating Near Pressurized Fluid Lines..... S-27

Avoid Applying Heat to Lines Containing

Flammable Fluids ....................................... S-27

Remove Paint Before Welding or Heating........ S-28

Prevent Battery Explosions ...............................S-28

Handle Chemical Products Safely.....................S-29

Dispose of Waste Properly................................S-29

SAFETY SIGNS................................... S-31

COMPONENTS NAME.......................... 1-1

OPERATOR’S STATION

Pedals, Levers and Monitor Panel.......................1-2

Key Switch...........................................................1-3

Switch Panel........................................................ 1-3

Monitor Panel ......................................................1-4

Alternator Indicator........................................1-4

Fuel Level Indicator.......................................1-4

Preheat Indicator...........................................1-4

Overheat Indicator......................................... 1-4

Engine Oil Pressure Indicator........................1-5

Hour Meter .................................................... 1-5

Fuel Gauge ..................................................1-5

Coolant Temperature Gauge .......................1-5

Adjusting Operator’s Seat ...................................1-6

Tool and Operator’s Manual Boxes..................... 1-6

Seat Belt..............................................................1-7

BREAK-IN

Breaking in New Machine....................................2-1

OPERATING THE ENGINE

Before Starting Engine ........................................ 3-1

Starting Engine....................................................3-2

Starting in Cold Weather.....................................3-3

Check Machine After Starting Engine .................3-4

Using Booster Batteries.......................................3-5

Stopping the Engine............................................3-6

DRIVING THE MACHINE

Travel Levers.......................................................4-1

Travel Mode Pedal ..............................................4-3

Travel Alarm........................................................4-3

Precautions for Traveling ....................................4-4

Traveling On Soft Ground ...................................4-5

Raise One Track Using Boom and Arm..............4-5

Towing Machine ..................................................4-6

Driving in Water or On Soft Ground ....................4-7

Precautions for Traveling On Slopes...................4-8

Parking and Stopping On Slopes ........................ 4-9

Parking On Slopes ..............................................4-9

OPERATION

Control Lever (ISO Excavator Pattern) .............. 5-1

Control Lever

(H-Pattern: Hitachi Excavator Pattern) ........5-2

Control Lever

(SAE-Backhoe Pattern) --- If Equipped

(2 Way Multi Valve).......................................5-3

CONTENTS

Boom-Swing Pedal ..............................................5-4

Auxiliary Pedal (Optional).....................................5-5

Blade Lever..........................................................5-6

Precautions for Blade Operation..........................5-7

Side Frame Extend/Retract Lever........................5-8

Pilot Control Shut-Off Lever...............................5-10

Warming Up Operation......................................5-11

Warming Up In Cold Weather............................5-11

Precautions for Operations................................5-12

Operate Machine Safely.....................................5-12

Operating Backhoe............................................5-13

Grading Operation .............................................5-14

Avoid Driving Bucket Teeth Into Ground............5-14

Avoid Abusive Operation....................................5-14

Avoid Striking with Bucket..................................5-15

Avoid Excavation Using Upperstructure

and/or Boom Swing Power ..........................5-15

Use Correct Track Shoe....................................5-15

Avoid Other Than Specified Machine

Operations ...................................................5-16

Precautions for Using Bucket Hook...................5-17

Boom Cylinder May Hit Blade............................5-17

Avoid Hitting Blade With Bucket ........................5-18

Avoid Colliding Blade Against Rocks.................5-18

Avoid Colliding Boom Cylinder With Track ........5-18

Using Rubber Crawler........................................5-19

Hydraulic Breaker (Optional)..............................5-21

Crusher Operation (Optional).............................5-24

Precautions for After Operating the Machine.....5-25

TRANSPORTING

Transporting by Road ..........................................6-1

Trailer Loading/Unloading....................................6-1

Loading ................................................................6-2

Securing the Machine to the Trailer

for Transportation ..........................................6-3

Unloading.............................................................6-4

Lifting Machine with Crane...................................6-5

MAINTENANCE

Procedures...........................................................7-1

Prepare Machine for Inspection/Maintenance .....7-2

Opening/Closing Engine Access Covers .............7-3

Opening/Closing Right Side Covers ....................7-4

Daily Inspection....................................................7-5

Periodic Replacement of Parts ............................7-6

Maintenance Guide..............................................7-7

The Brand Names of Recommended Oils

and Lubricants .............................................7-10

A. Greasing ....................................................7-11

Front Joint pins ............................................7-11

Bucket and Link Pins...................................7-14

Swing Bearing..............................................7-15

Swing Internal Gear.....................................7-16

Control Lever Universal Joint.......................7-16

B. Engine.........................................................7-17

Engine Oil.................................................... 7-17

Change Engine Oil......................................7-17

Replace Engine Oil Filter.............................7-17

C. Transmission .............................................7-19

Travel Reduction Gear................................7-19

D. Hydraulic System ........................................7-21

Inspection and Maintenance

of Hydraulic Equipment.........................7-21

Check Hydraulic Oil Level...........................7-22

Drain Hydraulic Oil Tank Sump...................7-23

Change Hydraulic Oil ..................................7-24

Clean Suction Filter..................................... 7-26

Replace Full-Flow Filter...............................7-27

Replace Pilot Filter...................................... 7-28

Check Hoses and Lines ..............................7-30

E. Fuel System ................................................7-34

Check Water Separator ..............................7-35

Drain Fuel Tank Sump................................7-35

Replace Fuel Filter......................................7-36

Check Fuel Hoses.......................................7-37

F. Air Cleaner ..................................................7-38

Clean the Air Cleaner Element....................7-38

Replace the Air Cleaner Elements..............7-38

G. Cooling System ...........................................7-39

Check Coolant Level...................................7-40

Check and Adjust Fan Belt Tension............7-40

Change Coolant .......................................... 7-42

Clean Radiator ............................................ 7-43

H. Electrical System .......................................7-44

Batteries......................................................7-44

Replace Fuses ............................................7-47

I. Miscellaneous ............................................7-48

Check Bucket Teeth for Looseness

and/or Wear..........................................7-48

Replace Bucket .........................................7-50

Adjust Track Sag (rubber crawler)

and Check for Damage......................... 7-51

Replace Rubber Track ................................7-53

Check Track Sag (steel crawler).................7-55

Check and Replace Seat Belt .....................7-58

Check Bucket Hook (Optional)....................7-58

Check Injection Nozzle................................7-59

Adjust Valve Clearance...............................7-59

Check and Clean Injection Device..............7-59

Measure Engine Compression Pressure ....7-59

Check Starter and Alternator.......................7-59

Check Radiator Cap....................................7-59

Check Tightening Torque of Bolts and Nuts... 7-60

CONSUMABLE PARTS LIST......................8-1

MAINTENANCE UNDER SPECIAL

ENVIRONMENTAL CONDITIONS......9-1

CONTENTS

STORAGE

Storing the Machine...........................................10-1

Removing the Machine from Storage ................10-2

TROUBLESHOOTING

Engine ...............................................................11-1

Electrical System ...............................................11-1

Hydraulic System...............................................11-2

SPECIFICATIONS

Specifications ...................................................12-1

Working Ranges................................................12-2

Shoe Types and Applications.............................12-3

Bucket Types and Applications..........................12-4

REFERENCE

Additional Counterweight...................................13-1

INDEX..............................................................14-1

CONTENTS

MEMO

.....................................................................................................................................................................................

MACHINE NUMBERS

The manufacturing Nos. explained in this group is the

individual number (serial No.) given to each machine and

hydraulic components. These numbers are requested

when inquiring any information on the machine and/or

components. Fill these serial Nos. in the blank spaces in

this group to immediately make them available upon

request.

MACHINE

MODEL/TYPE:

PRODUCT

IDENTIFICATION

NUMBER:

NOTE:

∗HCM1MS00X00010001∗

PRODUCT IDENTIFICATION

NUMBER (PIN)

M1MS-00-001

Marks to indicate the start and

end of the PIN

MACHINE NUMBERS

MEMO

.....................................................................................................................................................................................

SAFETY

S-1

RECOGNIZE SAFETY INFORMATION

• These are the SAFETY ALERT SYMBOLS.

• When you see these symbols on your machine or in

this manual, be alert to the potential for personal in-

jury.

• Follow recommended precautions and safe operating

practices.

SA-688

UNDERSTAND SIGNAL WORDS

• On machine safety signs, signal words designating the

degree or level of hazard - DANGER, WARNING, or

CAUTION - are used with the safety alert symbol.

• DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious in-

jury.

• WARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or serious

injury.

• CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate

injury.

• DANGER or WARNING safety signs are located

near specific hazards. General precautions are listed

on CAUTION safety signs.

• Some safety signs don’t use any of the designated

signal words above after the safety alert symbol are

occasionally used on this machine.

• To avoid confusing machine protection with personal

safety messages, a signal word IMPORTANT indicates a

situation which, if not avoided, could result in damage to

the machine.

• NOTE indicates an additional explanation for an

element of information.

SA-1223

SAFETY

S-2

FOLLOW SAFETY INSTRUCTIONS

• Carefully read and follow all safety signs on the machine

as well as all safety messages in this manual.

• Safety signs must be installed, maintained and replaced

if damaged.

• If a safety sign or this manual is damaged or missing,

order a replacement from your nearest Hitachi dealer

in the same way you order other replacement parts

(be sure to state machine model and serial number

when ordering).

• Allow only properly trained, qualified, authorized per-

sonnel to operate the machine.

• Learn how to correctly operate and service the machine.

• Keep your machine in proper working condition.

• Always operate the machine within the specification.

• Unauthorized modifications of the machine may impair

the functions and/or safety and affect machine life and

the warranty will become void.

• The safety messages in this SAFETY chapter are in-

tended to illustrate basic safety procedures of machines.

However it is impossible for these safety messages to

cover every possible hazardous situation you may en-

counter. If you have any questions concerning safety,

you should first consult your supervisor and/or your

nearest Hitachi dealer before operating or performing

maintenance work on the machine.

SA-003

PREPARE FOR EMERGENCIES

• Be prepared if a fire starts or if an accident occurs.

• Keep a first aid kit and fire extinguisher on hand.

• Thoroughly read and understand the label attached on

the fire extinguisher and use it properly.

• To ensure that a fire-extinguisher can be always used

when necessary, check and service the

fire-extinguisher at the recommended intervals as

specified in the fire-extinguisher manual.

• Establish emergency procedure guidelines to cope

with any fire or accidents which may occur.

• Keep emergency numbers for doctors, ambulance

service, hospitals, and fire department posted near

your telephone.

SA-437

SAFETY

S-3

WEAR PROTECTIVE CLOTHING

• Wear close fitting clothing and safety equipment appro-

priate to the job.

You may need:

A hard hat

Safety belt

Safety shoes

Safety glasses, goggles, or face shield

Heavy gloves

Hearing protection

Reflective clothing

Wet weather gear

Respirator or filter mask.

Be sure to wear the correct equipment and clothing

for the job. Do not take any chances.

• Avoid wearing loose clothing, jewelry, or other items

that can catch on control levers or other parts of the

machine.

• Operating equipment safely requires the full attention of

the operator.

• Do not wear radio or music headphones while oper-

ating the machine.

SA-438

PROTECT AGAINST NOISE

• Prolonged exposure to loud noise can cause impairment

or loss of hearing.

• Wear a suitable hearing protective device such as

earmuffs or earplugs to protect against objectionable

or uncomfortably loud noises.

SA-434

INSPECT MACHINE

• If any abnormality is found, be sure to repair it immedi-

ately before operating the machine.

• In the walk-around inspection, be sure to cover all

points described in the “PRE-START INSPECTION”

chapter in the operator’s manual.

SA-435

SAFETY

S-4

TIDY UP INSIDE OPERATOR’S SPACE

• Always keep inside the operator’s space clean by ob-

serving instructions below, to prevent any personal ac-

cidents from occurring.

• Remove mud and/or oily material from the shoe soles

before entering the operator’s space. If pedals are oper-

ated without removing mud or oily matter, the foot may

slip off the pedal, possibly creating a hazardous situa-

tion.

• Do not leave parts and/or tools around the operator’s

seat.

• Do not keep a transparent water bottle in the operator’s

space. The transparent water bottle may concentrate the

sun light like a lens, possibly causing a fire.

• Do not wear radio or music headphones and do not use

a cell phone while traveling or operating the machine.

• Never allow hazardous materials such as combustible

and/or explosive material in the operator’s space.

• Do not leave a lighter in the cab. If the temperature in the

cab increases, the lighter may explode.

USE HANDHOLDS AND STEPS

• Falling is one of the major causes of personal injury.

• When you get on and off the machine, always face the

machine.

• Maintain a three-point contact with the steps and

handrails.

• Do not use any controls as handholds.

• Never jump on or off the machine. Never mount or

dismount a moving machine.

• In case adhered slippery material such as oil, grease,

or mud is present on steps, handrails, or platforms,

thoroughly remove such material.

SA-439

SAFETY

S-5

ADJUST THE OPERATOR'S SEAT

• A poorly adjusted seat for either the operator or for the

work at hand may quickly fatigue the operator leading to

mis-operation of the machine.

• The seat should be adjusted whenever the operator

for the machine changes.

• The operator should be able to fully depress the ped-

als and to correctly operate the control levers with his

back firmly against the seat back.

• If not, readjust the seat forward or backward, and

check again.

SA-378

FASTEN YOUR SEAT BELT

• If the machine should overturn, the operator may be-

come injured and/or thrown from the cab. Additionally

the operator may be crushed by the overturning machine,

resulting in serious injury or death.

• Be sure to remain seated with the seat belt securely

fastened whenever operating the machine.

• Prior to operating the machine, thoroughly examine

webbing, buckle and attaching hardware. If any item is

damaged or worn, replace the seat belt or component

before operating the machine. Replace the seat belt at

least once every 3 years regardless of appearance

SA-237

SAFETY

S-6

MOVE AND OPERATE MACHINE SAFELY

• Always be aware that there is a potential danger around

the machine while operating the machine.

• Take extra care not to run over bystanders. Confirm

the location of bystanders before moving, swinging, or

operating the machine.

• Always keep the travel alarm and horn in working

condition (if equipped).

• Before starting to move or operate the machine, sound

the travel alarm and horn to alert bystanders.

• Use a signal person when moving, swinging, or oper-

ating the machine in congested areas. Locate the

signal person so that the operator can always witness

the signal person.

• Coordinate the meanings of all safety signs, hand

signals and marks before starting the machine. Ap-

point a person who is responsible to make a signal

and/or guidance.

• Never allow any persons or obstacles to enter the

machine operation areas.

• Use appropriate illuminations.

SA-1291

SAFETY

S-7

OPERATE ONLY FROM OPERATOR'S SEAT

• Inappropriate engine starting procedures may cause the

machine to runaway, possibly resulting in serious injury

or death.

• Start the engine only when seated in the operator's

seat.

• NEVER start the engine while standing on the tracks

or on ground.

• Do not start engine by shorting across starter termi-

nals. A hazardous situation may be created and/or

possible damage to the machine may result.

• Before starting the engine, confirm that all control lev-

ers are in neutral.

SA-444

JUMP STARTING

• Failure to follow correct jump starting procedures could

result in a battery explosion or a runaway machine.

• If the engine must be jump started, be sure to follow

the instructions shown in the “OPERATING THE EN-

GINE” chapter.

• The operator must be seated in the operator’s seat so

that the machine will be under control when the engine

starts. Jump starting is a two-person operation.

• Never use a frozen battery.

• Failure to follow correct jump starting procedures

could result in a battery explosion or a runaway ma-

chine.

SA-032

KEEP RIDERS OFF MACHINE

• Riders on machine are subject to injury such as being

struck by foreign objects and being thrown off the

machine.

• Riders also obstruct the operator’s view, resulting in

the machine being operated in an unsafe manner.

• Only allow the operator is allowed on the machine.

Keep riders off.

SA-1292

SAFETY

S-8

INVESTIGATE JOB SITE BEFOREHAND

• When working at the edge of an excavation or on a road

shoulder, the machine could tip over due to collapse of

the ground, possibly resulting in serious injury or death.

• Investigate the configuration and ground conditions of

the job site beforehand to prevent the machine from

falling and to prevent the ground, stockpiles, or banks

from collapsing.

• Make a work plan. Use machines appropriate to the

work and job site.

• Reinforce ground, edges, and road shoulders as

necessary. Keep the machine well back from the

edges of excavations and road shoulders.

• When working on an incline or on a road shoulder,

employ a signal person as required.

• Never allow bystanders to enter the working area such

as swing radius or traveling range.

• When the footing is weak, reinforce the ground before

starting work.

• When working on frozen ground, be extremely alert.

As ambient temperatures rise, footing may become

loose and slippery.

• When operating the machine near open flame, sparks,

and/or dead grass, a fire may easily break out. Use

special care not to cause a fire.

SA-1293

SAFETY

S-9

PROVIDE SIGNALS FOR JOBS INVOLVING

MULTIPLE NUMBERS OF MACHINES

• In case more than one machine is operated in the same

job site, accidental collision between machines may

cause serious injury or death.

• For jobs involving multiple numbers of machines, provide

signals commonly known by all personnel involved. Also,

appoint a signal person to coordinate the job site. Make

sure that all personnel obey the signal person’s direc-

tions.

SA-481

CONFIRM DIRECTION OF MACHINE TO BE

DRIVEN

• Incorrect travel pedal/lever operation may result in seri-

ous injury death.

• Before driving the machine, confirm the position of the

undercarriage in relation to the operator’s position.

• If the travel motors are located towards the front of the

cab, the machine will move in the reverse direction

when travel pedals/levers are operated.

SA-1294

SAFETY

S-10

DRIVE MACHINE SAFELY

• Driving the machine in the incorrect direction may result

in serious injury or death and/or severe damage to

property.

• Before moving the machine, confirm which way to

move travel pedals/levers for the corresponding di-

rection you wish to travel.

• Avoid passing over any obstructions. Failure to do so

may cause soil, rock fragments and/or metal pieces to

be scatter around the machine. Keep bystanders away

from the machine.

• Traveling on a grade may cause the machine to slip or to

overturn, possibly resulting in serious injury or death.

• When traveling up or down a grade, keep the bucket in

the direction of travel, approximately 200 to 300 mm (8

to 12 in) (A) above the ground so that lowering the

bucket onto the ground can quickly stop the machine.

• If machine starts to skid or becomes unstable, lower

the bucket immediately.

• Traveling across the face of slope or steering on a

slope may cause the machine to skid or to turnover. If

the direction must be changed on a slope, first move

the machine to level ground, then, change the travel-

ing direction to ensure safe operation.

SA-1295

SA-1296

SA-441

SA-442

A

SAFETY

S-11

AVOID INJURY FROM ROLLAWAY

ACCIDENTS

• Death or serious injury may result if you attempt to

mount or try to bodily stop a moving machine.

• Park the machine in compliance with the safe parking

procedures described on page S-17 to prevent the

machine from running away.

• Block both tracks and lower the bucket to the ground,

thrust the bucket teeth into the ground if you must park

on a grade.

• Park a reasonable distance from other machines.

SA-1297

Hitachi ZAXIS 17U-2 User manual

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