HNC Electric HV590 Series User manual

HV590 Series Frequency Inverter
User Manual
HNC Electric Limited

Foreword
Thank you for using the HV590 series of high-performance vector inverter.
New HV590 series is a general current vector control inverter integrated with the
performance and features in a high degree.
HV590 with industry-leading drive performance and functionality control, using unique
current vector control algorithm can efficiently drive induction motor to achieve high
accuracy, high torque and high-performance control.
Customer success, Market Serivce！HV590 in terms of performance and control are
worthy of trust!
This guide explains how to properly use HV590 series inverter. Before using
(installation, operation, maintenance, inspection, etc.), be sure to carefully read the
instructions. Understanding of product safety precautions before using this product.
General notes
This manual due to product improvement, specifications change, as well as to
the instructions of their ease of use will be appropriate changes. We will update
the information number of instructions, issued a revised edition.
Due to damage to or loss need to order the manual, please contact HNC or
HNC agents to order it as per the information number on the cover.
This icon in the instructions with the products you ordered may be different,
please refer to the specific documentation for products supplied.

Definition of security
In this manual, safety issues the following two categories：
Warning：Due to the dangers posed against the required operation, may result
in serious injury and even death;
Causion：Due to the dangers posed against the required operation, may lead
to moderate harm or minor injuries, and damage to the equipment;
Installation, commissioning and maintenance of the system, please carefully read this
chapter (safety precautions), follow the required safety precautions to operate. HNC is not
responsible in case of any injuries and losses caused as a result of improper operations.

Safety precautions
Before Installation
Warning
Do not install inverter finding the control system with water in, or inverter with missing parts
or damaged parts.
Please do not install inverter when the packing list is not consistent with the physical name.
Warning
Carefully handled when loading, otherwise it may damage the inverter.
Please don’t use the damaged driver or missing parts inverter, there may be risk of injury.
Do not touch components of the control system, otherwise it will cause danger of static
electricity.
During Installation
Warning
Mount the inverter on incombustible surface like metal, and keep away from flammable
substances. Otherwise it may cause fire.
Do not twist the mounting bolt of the equipment, especially the screw bolt marked in RED.
Prohibit the use in the dangerous environment where inflammable or combustible or
explosive gas, liquid or solid exists. Or it may cause electric shock or fire.
Caution
Do not drop the conducting wire stub or screw into the inverter. Otherwise ,it may cause
damage to the inverter.
Please install the inverter at the place of less direct sunlight and vibration.
Please mind the location of its installation when more than two inverters are installed in one
cabinet, so that radiation effect is promised.
During Wiring
Warning
Operation shall be performed by the professional engineering technician. Otherwise there
will be unexpected danger.
There shall be circuit breaker between the inverter and power supply. Otherwise, there may
be fire.

Make sure the power is disconnected prior to the connection. Otherwise there will be danger
of electric shock.
The earth terminal shall be earthed reliably. Otherwise there may be danger of electric shock.
Warning
Please don't put the power line and the signal line from the same pipeline，when operating
wiring, please make power line and signal line apart above 30cm.
The encoder must use shielded cable, and the shield must ensure that a single side of a
reliable ground!
Do not connect the input power cable to the output terminals(U、V、W).Attention to the
terminals of the mark and do not make wrong connection. Otherwise it may damage the
inverter.
The brake resistor must be connected between the terminals (+)、(B). and never connect
to DC bus terminals (+)、(-) , otherwise it may cause fire.
Ensure the wiring meet the EMC requirements and the local safety standard.
The wire size shall be determined according to the manual. Otherwise, accident may be
caused!
Before Power-on：
Caution
Any part of the inverter need not to carry on pressure test,which has been done before
leaving factory.Or accident may be caused.
Please confirm whether the power voltage class is consistent with the rated voltage of the
inverter and the Input terminal (R、S、T) and Output terminal(U、V、W)cable connecting
positions are correct, and check whether the external circuit is short circuited and whether
the connecting line is firm,otherwise it may damage the inverter.
Do not frequently turn ON/OFF power .If continuously ON/OFF power is needed, please
make sure the time interval more than 1 minute.
Caution
The cover must be well closed prior to the inverter power-on. Otherwise electric shock may
be caused!
All the external fittings must be connected correctly in accordance with the circuit provided in
this manual.Or accident may occur.

Upon Power-on
Warning
Do not open the cover of the inverter upon power-on.Otherwise there will be danger of
electric shock!
Do not touch the inverter and its surrounding circuit with wet hand. Otherwise there will be
danger of electric shock.
Do not touch the inverter terminals (including control terminal). Otherwise there will be
danger of electric shock.
At power-on, the inverter will perform the security check of the external stong-current circuit
automatically. Thus, at this time please do not touch the terminals U、V、W, or the terminals
of motor, otherwise there will be danger of electric shock.
If the parameter identification is required, pay attention to the danger of injury arising from
the rotating motor. Otherwise accident may occur.
Do not change the factory settings at will. Otherwise it may damage the equipment.
During the Operation
Warning
Do not touch the fan, heat sink or discharge resistor to sense the temperature. Otherwise,
you may get burnt.
Detection of signals during the operation shall only be conducted by qualified technician.
Otherwise, personal injury or equipment damage may be caused.
Cautions
Do not control run/stop by using contactor.Or equipment damage may be caused!
Avoid anything falling into the equipment when inverter is running.Or damage may be
caused.
Maintenance
Warning
Do not carry out repairs and maintenance of equipment with power on. Otherwise, there is a
risk of electric shock!
No specially trained personnel can not make inverter implementation of repairs and
maintenance. Otherwise, personal injury or equipment damage may be caused!
Make sure the inverter when the inverter voltage is lower than AC36V implementation of the
maintenance and repair, five minutes after power prevail. Otherwise, the residual charge on

the capacitor will cause damage!
Make the inverter parameter settings, only with all pluggable plug in and out in the case of
power outages!

Precautions
●Motor Insulation Inspection
Motor in use for the first time, placed a long time before re-use and periodic inspection
should be done, the motor insulation should be checked, to prevent the motor winding
insulation failure and damage to the inverter. To motor insulation check connection separate
from the inverter, 500V megger is recommended, should ensure that the measured insulation
resistance of not less than 5MΩ.
●Motor Thermal Protection
If the rated capacity of the motor Yes not match those of the inverter, especially when the
rated power of the inverter is higher than the rated power of the motor, be sure to adjust the
inverter motor protection parameter values , or thermal relay shall be mounted for motor
protection.
●Running with Frequency higher than Power Frequency
This inverter can provide output frequency from 0Hz to 3200Hz. If the customer is
required to run 50Hz above, consider the mechanical endurance of the device.
●Vibration of Mechanical Device
The inverter may encounter the mechanical resonance point at certain output frequencies,
which can be avoided by setting the skip frequency parameters in the inverter.
●Motor Heat and Noise
Since the output voltage of inverter is PWM wave and contains certain harmonics, the
temperature rise, noise and vibration of the motor comparing with the power frequency will be
increased slightly.
●Use with the voltage different with the rated voltage
If the HV590 series inverter is used outside the allowable working voltage range as
specified in this manual, it is easily lead to the inverter devices damage. If needed, use the
corresponding boost or lower voltage transformer processing.
●The output side with the pressure-sensitive devices or to improve the power factor capacitor
Since the inverter output is PWM wave, the output side if installed with capacitors to
improve the power factor or lightning varistors. Easily lead to the inverter instantaneous
overcurrent or even damage the drive, do not use.
●Switching Devices like Contactors Used at the Input and Output terminal
If a contactor is installed between the power supply and the input terminal of the inverter,
it is not allowed to use the contactor to control the startup/stop of the inverter. Necessarily
need to use the contactor control inverter start and stop of not less than an hour. Frequent
charge and discharge will reduce the service life of the capacitor inside the inverter. If
switching devices like contactor are installed between the output terminal and the motor,
should ensure that the inverter output off operation, otherwise easily lead to the inverter
module damage.

●Change Three-phase Input to Two-phase Input
It is not allowed to change the HV590 series three-phase inverter into two-phase.
Otherwise, it may cause fault or damage to the inverter. This operation must be handed under
HNC technical guidance.
●Lightning Surge Protection
The series inverter has lightning over current protection device, and has certain self-
protection ability against the lightning. In applications where lightning occurs frequently, the
user shall install additional protection devices in front of the inverter.
●Altitude and Derating Use
Altitude of over 1000m of the region, the heat sink’s cooling effect of the inverter may turn
poorer due to the thin air. Therefore, it needs to derate the inverter for use. This case please
contact our technical advice.
●Some Special Use
If the user needs to use the inverter with the methods other than the recommended wiring
diagram in this manual, such as DC bus, please consult our company.
●Cautions of Inverter scrapped
The electrolytic capacitors on the main circuit and the PCB may explode when they are
burnt. Emission of toxic gas may be generated when the plastic parts are burnt. Processed as
industrial waste.
●Adaptable Motor
1) The standard adaptable motor is four-pole squirrel-cage asynchronous induction motor or
permanent magnetic synchronous motor. If such motor is not available, be sure to select
adaptable motors in according to the rated current of the motor.
2) The cooling fan and the rotor shaft of the non-frequency-conversion motor adopt coaxial
connection. When the rotating speed is reduced, the heat sink cooling effect will be reuduced.
Therefore, overheating occasions should be retrofitted with a strong exhaust fan or replace the
variable frequency motor.
3) Since the inverter has built-in standard parameters of the adaptable motors, it is necessary
to perform motor parameter identification or modify the default values so as to comply with the
actual values as much as possible, or it may affect the performance and protective properties.
4)Since short circuit cable or internal circuit of motor may cause alarm,or even machine
explosion,please do insulation and short circuit test before the initial use as well as daily
maintenance.Note：be sure to do this test, inverter and tested parts must be all separated!

EMC Guidance
According to the national standard of GB/T12668.3, HV590 complys with the requirements
for electromagnetic interference and anti-electromagnetic interference.
HV590 series inverter meet international standard as below,the products have passed CE
certification.
IEC/EN 61800-5-1 ： 2003 Safety Regulationson Commissionable Electric Drive System
IEC/EN 61800-3 ： 2004 Commissionable Electric Drive System
To obtain good electromagnetic compatibility in general industrial environment, please
refer to the following instruction：
Installation of EMC guidance：
1) Ground wire of inverter and other electrical products should be well grounded.
2) Try not set parallel arrangement for inverter input/output power line and weak
electric signal lines, set vertical arrangement if possible.
3) The inverter output power line is recommended to use shielded cable, or steel
shielded power line, and shielding layer should be reliable grounded. Twisted pair
shielded control cable is recommended for wiring of interference device.
4) If the distance between the inverter and the motor exceeds 100 meters, output filter
or reactor shall be installed.
Input filter installation EMC guidance：
1) Note：The filters should strictly be used according to the rated value. As filter belongs
to class I appliances, filter metal shell ground shold be large area well connected to
installation cabinet metal gound, and good conductive continuity is required. Otherwise
there will be risk of electric shock and serious impact on the EMC effect.
2) EMC test proves, filter and PE end must be connected to the same public ground,
otherwise it will seriously affect the EMC effect.
3) Filter should be installed as close as possible to the inverter power supply input.

Section I. Product Information ...........................................................................................1
1.1 Nameplate specification ..........................................................................................1
1.2 Model specification..................................................................................................1
1.3 Product series .........................................................................................................2
1.4 Product shape .........................................................................................................4
1.4.1 Product Component Name............................................................................4
1.4.2 Product Outline, Mounting Dimension, and Weight.......................................5
1.5 Standard specification...........................................................................................9
1.6 Interface configuration ........................................................................................12
Section II. Installation &Wiring......................................................................................... 14
2.1 Use of the environment....................................................................................... 14
2.2Handling and installation.....................................................................................14
2.3 Lower cover removable and installation..............................................................16
2.4 Wiring.................................................................................................................. 17
2.4.1 HV590 diagram.........................................................................................17
2.5 Main circuit terminals (G type) ............................................................................18
2.5.1 HV590 main circuit terminals....................................................................18
2.6 Control circuit terminals ......................................................................................18
2.6.1 Control circuit terminal arrangement.........................................................18
2.6.2 Control circuit terminals description..........................................................19
2.6.3 Description of wiring of control terminals..................................................21
2.7 Standby circuit ....................................................................................................23
Section III. Fittings.............................................................................................................24
3.1Connection with peripheral devices..............................................................................24
3.1.1 Connection of the Product and Peripheral Devices ..........................................24

3.1.2 Peripheral Electric Parts of HV590....................................................................25
3.2 Mounting hole dimension................................................................................................27
3.2.1 Braking unit & Braking resistance......................................................................27
3.2.2 Specifications of circuit breaker、cable and contactors................................28
Section IV. Keyboard Operation........................................................................................29
4.1 Keyboard size...................................................................................................................29
4.1.1 HV590 keyboard specification............................................................................29
4.1.2 Keyboard warehouse JP3 dimension ...............................................................29
4.2 Display Interface ..............................................................................................................30
4.2.1 Function description of operation panel............................................................30
4.3 Examples for parameter setting ....................................................................................32
4.3.1 Description of function code viewing and modificationmethod.....................32
4.3.2 Parameter display mode .....................................................................................32
4.3.3 User set parameter operation mode .................................................................33
4.3.4 Check method of state parameter.....................................................................34
4.3.5 Password Setting..................................................................................................34
4.3.6 Motor parameter automatic tuning.....................................................................35
4.4 Test running......................................................................................................................36
Section V. Parameter Function Table ...............................................................................37
5.1 Monitor function group：U0.00-U0.61 .........................................................................37
5.2 Basic function group：P0.00-P0.28..............................................................................42
5.3 Parameters for motor 1：P1.00-P1.37.........................................................................51
5.4 Vector control function group：P2.00-P2.22 ..............................................................53
5.5 V/F control group：P3.00-P3.15...................................................................................55
5.6 Input terminal：P4.00-P4.40..........................................................................................59

5.7 Output terminal：P5.00-P5.22......................................................................................72
5.8 Start/stop control：P6.00-P6.15................................................................................... 76
5.9 Keyboard and display：P7.00-P7.14...........................................................................80
5.10 Auxiliary function：P8.00-P8.53.................................................................................83
5.11 Overload and protection：P9.00-P9.70.....................................................................91
5.12 PID function group：PA.00-PA.28...........................................................................100
5.13 Swing frequency, fixed length and counting：Pb.00-Pb.09................................. 104
5.14 MS speed function&simple PLC function：PC.00-PC.51.................................... 106
5.15 Communication function group：Pd.00-Pd.06.......................................................110
5.16 User customization function code：PE.00-PE.29.................................................111
5.17 Function code management：PP.00-PP.04...........................................................112
5.18 Torque control group：A0.00-A0.08...................................................................... 114
5.19 VirtualIO：A1.00-A1.21............................................................................................ 115
5.20 The second motor control：A2.00-A2.65................................................................119
5.21 The third motor control：A5.00-A5.09...................................................................122
5.22 AI curve setup：A6.00-A6.29..................................................................................123
5.23 User programmable card parameters：A7.00-A7.09 ......................................... 125
5.24 Point to point communication：A8.00-8.11 ............................................................126
5.25 Extended function group：A9.00-A9.09..................................................................127
5.26 AI/AO correction：AC.00-AC.19............................................................................. 127
Section VI. Fault Diagnosis & Solutions........................................................................129
6.1 Fault alarm and solutions.............................................................................................129
6.2 Common fault and solutions........................................................................................ 136
Section VII. Inspection & Maintenance.......................................................................... 147
7.1 Inspection and Maintenance........................................................................................147

7.2 Regular replacement of the device.............................................................................148
7.3 Storage............................................................................................................................148
7.4 Measuring and Judgment.............................................................................................148
7.5 Safety Precaution...........................................................................................................148
Appendix I. H5RS485 Card & RS485Communication Protocol....................................149
I.1H5RS485 card.................................................................................................................149
I.2 Communication protocol................................................................................................149
I.2.1 Protocol content...................................................................................................149
I.3 Protocol Description........................................................................................................149
I.4 Cyclical Redundancy Check .........................................................................................152
Appendix II. Parameter Settings List..............................................................................160
Appendix III. Recommended accessories selection.....................................................181
1.Brake unit braking resistor selection：.............................................................................181
2．Input AC reactor.................................................................................................................182
3．Output AC reactor .............................................................................................................183
Product Feedback ..............................................................................................................185
Warranty Agreement...........................................................................................................186

1
Section I. Product Information
HNC frequency inverters have been tested and inspected before leaving the manufacturer.
Before unpacking the product, please check product packaging for shipping damage caused by
careless transportation and whether the specifications and type of the product complies with the
order. If any questions, please contact the supplier of HNC products, or directly contact the
company.
※Inspect that the contents are complete (one unit of HV590 frequency inverter, one
operation manual).
※Check the nameplate on the side of the frequency inverter to ensure that the product you
have received is right the one you ordered.
1.1 Nameplate specification
1.2 Model specification
HV590 –R75 G 3
Inverter Series
No.
Voltage
1
Single-phase220V
No.
Adaptation
2
Three-phase220V
R75
0.75kW
3
Three-phase380V
1R5
1.5kW
4
Three-phase480V
011
11kW
018
18.5kW
No.
Inverter Type
110
110kW
G
General type
400
400kW
P
Fan pump type
GP unification
Model
description
Users check factory models through P0.00. P type is one lower power than G type.
E.g：If you need 11kw P type, 7.5kw G type could be selected as a replacement. Its input
current is the rated input current (20.5A) of 7.5kw G type, but its rated power is that of 11kw
G type, and output current is the rated output current(25A) of 11kw G type.
Though inverter hardware of GP unification is different, there are some optimizations of
software parameters for different load types .
P type model is only suitable for pump, fan etc light load models, can not work at the rated
current or more than the rated frequency for a long time.

Section I. Product Information
2
1.3 Product series
Inverter model
Motor adapter
Rated input A
Rated output A
kW
HP
1PH single phase input：AC 220V，50/60Hz
HV590-R40G1
0.4
0.5
5.9
2.5
HV590-R75G1
0.75
1
8.3
4
HV590-1R5G1
1.5
2
14.1
7
HV590-2R2G1
2.2
3
24.2
10
HV590-004G1
4.0
5.5
34.0
16
3PH 3-phase input：AC 220V，50/60Hz
HV590-R40G2
0.4
0.5
4.1
2.5
HV590-R75G2
0.75
1
5.3
4
HV590-1R5G2
1.5
2
8.0
7
HV590-2R2G2
2.2
3
11.8
10
HV590-004G2
4.0
5.5
18.1
16
HV590-5R5G2
5.5
7.5
28.0
25
HV590-7R5G2
7.5
10
37.1
32
HV590-011G2
11
15
49.8
45
HV590-015G2
15
20
65.4
60
HV590-018G2
18.5
25
81.6
75
HV590-022G2
22
30
97.7
90
HV590-030G2
30
40
122.1
110
HV590-037G2
37
50
157.4
152
HV590-045G2
45
60
185.3
176
HV590-055G2
55
70
215.8
210
3PH 3-phase input：AC 380V，50/60Hz
HV590-R75G3
0.75
1
4.3
2.5
HV590-1R5G3
1.5
2
5.2
3.7
HV590-2R2G3
2.2
3
6.0
5
HV590-004G3
4.0
5
10.5
8.5
HV590-5R5G3
5.5
7.5
15.5
13
HV590-7R5G3
7.5
10
20.5
16
HV590-011G3
11.0
15
27.5
25
HV590-015G3
15.0
20
37.1
32
HV590-018G3
18.5
25
41.9
38
HV590-022G3
22
30
49.3
45

Section I. Product Information
3
HV590-030G3
30
40
65.7
60
HV590-037G3
37
50
80.6
75
HV590-045G3
45
60
96.4
90
HV590-055G3
55
70
117.6
110
HV590-075G3
75
100
166.4
150
HV590-093G3
90
125
184.3
170
HV590-110G3
110
150
226.8
210
HV590-132G3
132
175
268.1
250
HV590-160G3
160
210
321.1
300
HV590-187G3
185
245
368.0
340
HV590-200G3
200
260
406.6
380
HV590-220G3
220
300
442.7
415
HV590-250G3
250
350
503.0
470
HV590-280G3
280
370
555.9
520
HV590-315G3
315
500
650.7
600
HV590-355G3
355
420
734.5
650
HV590-400G3
400
530
787.6
725
HV590-450G3
450
595
846.0
820
HV590-500G3
500
670
885.0
860
HV590-560G3
560
750
990.0
950
HV590-630G3
630
840
1150.0
1100
3PH 3-phase input：AC 460V，50/60Hz
HV590-R75G4
0.75
1
4.1
2.5
HV590-1R5G4
1.5
2
4.9
3.7
HV590-2R2G4
2.2
3
5.7
5
HV590-004G4
4.0
5
9.4
8
HV590-5R5G4
5.5
7.5
12.5
11
HV590-7R5G4
7.5
10
18.3
15
HV590-011G4
11.0
15
23.1
22
HV590-015G4
15.0
20
29.8
27
HV590-018G4
18.5
25
35.7
34
HV590-022G4
22
30
41.7
40
HV590-030G4
30
40
57.4
55
HV590-037G4
37
50
66.5
65
HV590-045G4
45
60
81.7
80
HV590-055G4
55
70
101.9
100
HV590-075G4
75
100
137.4
130
HV590-093G4
90
125
151.8
147

Section I. Product Information
4
HV590-110G4
110
150
216.0
180
HV590-132G4
132
175
220.7
216
HV590-160G4
160
210
264.2
259
HV590-187G4
185
245
309.4
300
HV590-200G4
200
260
334.4
328
HV590-220G4
220
300
363.9
358
HV590-250G4
250
350
407.9
400
HV590-280G4
280
370
457.4
449
HV590-315G4
315
500
533.2
516
HV590-355G4
355
420
623.3
570
HV590-400G4
400
530
706.9
650
HV590-450G4
450
595
760.0
700
HV590-500G4
500
670
865.0
800
HV590-560G4
560
750
970.0
900
HV590-630G4
630
840
1100.0
1000
Table 1-3
1.4 Product shape
1.4.1 Product Component Name
HV590−R40G1/G2～HV590-2R2G1/G2
HV590-7R5G3 and below power class HV590-011G3 and above power class

Section I. Product Information
5
1.4.2 Product Outline, Mounting Dimension, and Weight
HV590−0R4G2～HV590−2R2G2、HV590−R75G3~HV590-7R5G3 and below power class
HV590-011G3~HV590-220G3 power class HV590-185G3~HV590-400G3

Section I. Product Information
6
Fig.1−4Product outline and mounting dimension
Shape DIM
Shape dimension and nstallation dimension（mm）
Weight
（kg
）
W
H
D
W1
H1
D1
H2
Asse
mbly
apert
ure
HV590−R40G1
118.5
185
159
106.5
174.5
150
5.5
2.2
HV590−R75G1
HV590−1R5G1
HV590−2R2G1
HV590-004G1
150
258
183.8
136.8
245
175.3
5.5
4.0
HV590−R40G2
118.5
185
159
106.5
174.5
150
5.5
2.2
HV590−R75G2
HV590−1R5G2
HV590−2R2G2
HV590-004G2
150
258
183.8
136.8
245
175.3
5.5
4.0
HV590-5R5G2
210
337
191
150
322.5
298
7
8.7
HV590-7R5G2
210
337
191
150
322.5
298
7
8.7
HV590-011G2
221
380
229.6
163
363.6
341
7
10
HV590-015G2
221
380
229.6
163
363.6
341
7
10
HV590-018G2
285
501
230.2
200
482
460
7
19
HV590-022G2
352
585
274.2
220
559
538
10
35
HV590-030G2
352
585
274.2
220
559
538
10
35
HV590−037G2
352
585
274.2
220
559
538
10
35
HV590−045G2
384
650
310
300
628
600
10
48
HV590−055G2
485
760
316
325
739
713
12
66
HV590−R75G3
118.5
185
159
106.5
174.5
150
5.5
2.2
HV590-1R5G3
HV590-2R2G3
HV590-004G3
118.5
195
169
106.5
184.5
160
5.5
2.6
HV590-5R5G3
150
258
183.8
136.8
245
175.
3
5.5
4.0
HV590-7R5G3
HV590-011G3
210
337
191
150
322.5
298
7
8.7
HV590-015G3
HV590-018G3
221
380
229.6
163
363.6
341
7
10
HV590-022G3
HV590-030G3
285
501
230.2
200
482
460
7
19
HV590−037G3
HV590−045G3
352
585
274.2
220
559
538
10
25
HV590−055G3
HV590−075G3
HV590−090G3
384
650
310
300
628
600
10
48
HV590−110G3
485
760
316
325
739
713
12
66
Wall mounting
533
830
405
325
809
780
12
94