Hobart DP-3035 User manual

DP-3035 Direct Plug-in Spool Guns
For use with the Handler®210
Great for Aluminum MIG Welding to eliminate feeding problems associated with soft aluminum
wire. Quick and easy to install on the Handler 210.
MIG weld 16 ga. (1.6 mm)–1/4 in. (6.3 mm)
aluminum with the Handler 210. Also for use with
mild and stainless steel wires. Rated 150 amps at
60% duty cycle.
Applications
Aluminum Fabrication/Repair
Trailer Fabrication/Repair
Auto and Marine Repair
Sign Manufacturing
Economical DP-3035-10
Comes Complete With:
10 ft. (3 m) cable lead
Rugged plastic
carrying case
Extra contact tips
Extra nozzle
DP-3035-20 Comes Complete With:
20 ft. (6 m) cable lead for those applications
requiring extended reach
Extra contact tips
Extra nozzle
PROCESSES
MIG (GMAW) Welding with
aluminum and other wires
232222
August 2008
Hobart Welders An Illinois Tool Works Company
U.S. Distributor Sales Phone [phone] FAX [phone]
Hobart Retail Sales Phone [phone] FAX [phone]
Canadian Sales Phone [phone] FAX [phone]
International Sales Phone [phone] FAX [phone]
Web Site HobartWelders.com
Hobart DP-3035 Spool Gun is warranted for
1 year (90 days for industrial use).
Welding
Output Rating
150 A at
60% Duty Cycle
Electrode Wire
Diameter Capacity
.023 –.035 in. (0.6 –0.9 mm)
aluminum, steel and stainless steel
Wire Speed
115–715 IPM
4.1 to 20.4 mpm
Spool Size
Capacity
4 in. (102 mm)
Dimensions
H: 11-1/2 in. (291 mm)
W: 2-1/4 in. (57 mm)
L: 8 in. (203 mm)
Net Weight with Cable Assembly
DP-3035-10: 5 lb. (2.3 kg)
DP-3035-20: 7.5 lb. (3.4 kg)
SPOOL GUN SPECIFICATIONS (SUBJECT TO CHANGE WITHOUT NOTICE.) USE WITH THE HANDLER 210.
Available with 10 ft.
or 20 ft. Cable Length.
Easily accessible drive rolls.
Internal adjustment for spool hub
tension.
Spring strain relief protects
power cable from wear.
Threaded nozzle and contact tips.
Spring-loaded tension-release arm
for easy wire loading.
Trigger Lead
Feedhead Lead
Enclosed compartment keeps
4 inch (102 mm) rolls of wire clean.
Clear cover allows easy visibility of
wire supply.
Screw-style drive roll
tension adjustment.

ORDERING INFORMATION AND SYSTEM CHECKLIST
Litho in USA
DISTRIBUTED BY:
CONSUMABLES
Equipment Stock No. Description Qty. Price
Spool Gun DP-3035-10 #300199 Includes 10 ft. (3 m) cable, plastic carrying case
UPC: #715959364560; Shipping Weight: 9.5 lb. (4.3 kg); Carton Dimensions: 16 x 13-1/2 x 4-3/4 in. (406 x 343 x 121 mm)
Spool Gun DP-3035-20 #300173 Includes 20 ft. (6 m) cable, cardboard storage carton
UPC: #715959361378; Shipping Weight: 10 lb. (4.5 kg); Carton Dimensions: 15-1/2 x 15-5/8 x 3-1/4 in. (394 x 397 x 82 mm)
Power Source
Handler 210 #500526 115 VAC flux cored wire welding package
Accessories
Tips See chart above
Nozzles See chart above
Drive Rolls See chart above
Push Rolls See chart above
Shielding Gas
Cable Extensions
Other
Date: Total Quoted Price:
Note: DP-3035 is shipped with (3) .030 in. and
(3) .035 in. contact tips.
Contact Tips (5 per package)
#199730 For .023/.025 in. (0.6 mm) wire.
#186419 For .030 in. (0.8 mm) wire.
#186406 For .035 in. (0.9 mm) wire.
Nozzle #186405
Drive Roll (1)
#199731 For .023/.025 in.
(0.6 mm) wire.
#186413 For .030/.035 in.
(0.8/0.9 mm) wire.
Push Roll (1)
#199732 For .023/.025 in.
(0.6 mm) wire.
#186414 For .030/.035 in.
(0.8/0.9 mm) wire.
TYPICAL INSTALLATION FOR SPOOL GUN TO HANDLER 210
Trigger Lead
Spool Gun Weld Cable
Work Cable Workpiece
Spool Gun
Handler 210
Gas Hose to Gas Regulator
230 VAC Power Cord
Quick and easy to install on the Handler®210. Just plug the lead into the feedhead, attach the
trigger lead and flip the switch on the inside panel for spool gun operation. Install the correct wire
and gas for the job and its ready to go.