HOGG & DAVIS ODP 100-3 User manual

ODP 100-3
The information, specifications, and illustrations in this manual are on
the basis of information available at the time it was written. The
specifications, torque values, pressures of operation, measurements,
adjustments, illustrations, and other items can change at any time.
These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com
ver. 1.0
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Parts Manual

ODP 100-3
10,000 Lb Multi Drum Puller
Table of Contents
Table of Contents......................................................................................- 2 -
Product Warnings......................................................................................- 3 -
General Specifications.............................................................................- 4 -
Puller – Main Unit Street Side.............................................................- 6 -
Puller – Main Unit – Street Side..........................................................- 7 -
Control Panel.......................................................................................- 8 -
Joystick Functions......................................................................................- 9 -
Drive Engagement..................................................................................- 11 -
Setup on the Job.....................................................................................- 11 -
Setup of the unit...................................................................................- 11 -
Position of unit....................................................................................- 12 -
Tie Down/ Brake/ Chock..................................................................- 12 -
Rope Payout Procedure (Free Wheel)................................................- 13 -
Pulling Computer.....................................................................................- 14 -
Operation..............................................................................................- 14 -
Set Pull.................................................................................................- 15 -
Pull Screen - MAIN.............................................................................- 15 -
Hours Screen......................................................................................- 17 -
System Screen....................................................................................- 18 -
Joystick................................................................................................- 19 -
Engine..................................................................................................- 20 -
Pulling Control..........................................................................................- 21 -
System Brakes.....................................................................................- 21 -
Reel Drum Brakes ..............................................................................- 21 -
Ratcheting Pawls...............................................................................- 22 -
Level wind..............................................................................................- 22 -
LUBRICATION AND MAINTENANCE.......................................................- 23 -
Set Screws...........................................................................................- 24 -
15-15 Warranty......................................................................................- 25 -
Parts and other manufacturer manuals..............................................- 26 -
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Product Warnings
These warning labels and others like
it are placed in critical areas of the
machine. The warnings are to be
read and fully understood prior to
operation of the unit.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
General Specifications
This unit is designed to install / tension overhead cable/conductor.
•Multi- Reel Puller
•Pulling Computer
•Constant Line Pull System
•10,000 lbs Maximum Line Pull
•140 hp Tier III Diesel
•24,000 3/8” swaged wire rope capacity
•(3) Post Style Level wind
•Air Actuated Reel engagement
•Fuel Capacity – 60 Gallons
•Hydraulic Oil Capacity – 60 Gallons
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Operating Instructions
All persons operating this machine must read and understand this
manual as well as the operating, danger, and warning decals
placed on the machine. Failure to read and understand these items
subjects the operator and others to DEATH or SERIOUS INJURY.
Operators shall make themselves familiar with the placement of the
following operating and safety features of the machine.
1
2
3
4
5
6
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Puller – Main Unit Street Side
1. Grounding Lugs. There are two lugs welded to the rear of the
unit on the hitch plate section. They are to be used for
grounding only.
2. Operators Station
3. Hydraulic Oil Cooler. This unit transfers the heat from the
hydraulic oil during use. It is to be kept clean and clear of dust
and debris. Failure to do so may increase hydraulic system
operating temperature and may also damage the components
in the system.
4. Drive Dog Clutches. This unit has three separate drives systems.
One for each reel. The drive dogs are actuated from the
operator station via air cylinders. During operation the drive
dogs must be engaged, no matter what reel is being pulled on.
The only time the drive dogs should be disengaged is during the
FREEWHEEL Payout operation. It may be necessary for the
operator to rotate the reel to allow for the drive dogs to be
engaged.
5. Engine Access. This door allows for access to the engine from
the rear of the unit. Do not operate the unit with this door open.
The enclosure has been designed to minimize sound and heat
during operation.
6. Wiring Box. This centralized wiring box allows for testing and
diagnosis of all wiring on the unit. An engraved schematic is
provided on the inside of the panel door.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Puller – Main Unit – Street Side
1. Engine access cover
2. Hydrostatic Pumps
3. Hydraulic Tank. 50 Gallon Capacity. ISO 46 or equivalent.
4. Chain Guards. Located on all three reel's large secondary
sprocket. There are access panels on both guards on the
secondary sprocket. Lubricate chains daily. DO NOT OPERATE
PULLER WHILE THESE ARE NOT ON THE UNIT.
5. Lifting Points. DO NOT USE D RINGS ON REAR DECK
6. Level Wind
7. Grounding lug location
8. Sliding Ladder step. Do not leave step extended during travel
9. Puller Fuel Tank
1
2
3
4
5
6
7
8
9
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Control Panel
1. Over spin Brake Control. There are three levers to each
corresponding reel. Operating the lever increases or
decreases the desired brake pressure while operating. The
gauges below indicate the pressure at which each individual
brake is operating
2. Over Spin Brake Pressure. These gauges display the current
brake pressure. DO NOT OPERATE PULLER WITH BRAKE APPLIED
3. Reel Controls. These switches control the reel's functions. They
are The Reel Brake, Clutch, and lock. The Reel Brake applies
and releases the Air Brake System for use of the overspin
brake. The Reel Clutch engages and disengages the chain
drive to the drive motor. The computer selects the reel that is
being operated, so it is best to keep all drives engaged
except when using the FREE Wheel function. The Reel Lock
1
2
3
4
5
6
8
7
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
engages and disengages the pawl brake. THIS IS NOT TO BE
USED AS A BRAKE TO STOP UNIT DURING NORMAL OPERATIONS.
4. Sensor Heat. This is a small bulb in the sensor box to help
warm the sensor when the unit is used in cold to freezing
weather
5. Level wind control.
6. PPS Operating Computer
7. Joystick. This joystick is a friction style control. It has a positive
stop but releasing control will NOT return control to neutral. In
order to stop pull, operator must return joystick to neutral.
8. Ignition Switch
Joystick Functions
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
•Pay Out Release. This button must be pressed while
attempting to pay out under power. By pressing the
Operator Presence Trigger while pressing the Pay Out
Release, moving the Joystick towards the Pay Out position
will allow the reel to pay out under power. Once the reel
begins to pay out, these buttons may be released. The
Pay Out Lockout will automatically reset when the Joystick
is returned to neutral.
•Hi-LO Speed. Pressing this button during take up or
payout will manually shift the pull speed. Although the
computer is still in control of the maximum line speed and
line pull and it will not be exceeded.
•Operator Presence Trigger. This but be pressed during the
beginning of all Joystick functions. Once the unit is
working, it may be released. The trigger will reset when
the Joystick is returned to neutral.
Warning: These functions are present to protect the operator and the
crews on the ground. If any of these are not functioning properly,
contact vendor immediately. These are not to be circumvented in
any way. Creating shortcuts to control machines of this nature can
cause SERIOUS INJURY or DEATH to those operating this machine and
those that are working with it.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Drive Engagement
Above is a top view of the drive dog couplers in their engaged and
disengaged state
Setup on the Job
Setup of the unit
Hogg & Davis, Inc. recommends following the methods described in
the following publications:
Engaged
Disengaged
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
IEEE Std 524-1992
IEEE Guide to the Installation of Overhead Transmission Line
Conductors
IEEE Std 542a-1993
IEEE Guide to Grounding During the Installation of Overhead
Transmission Line Conductors
Position of unit
Position the unit with the centerline of the truck in line with the pull.
Place the unit at a minimum of two times the height of the first block.
Positioning the unit this way decreases the stress on the level wind
system.
Tie Down/ Brake/ Chock
Chock all wheels and set brakes (if applicable). It should be noted
that the fully loaded puller weight may exceed the tension desired
during the pull. As the pull progresses, the weight of the puller may
increase or decrease, therefore proper securing procedures should
be followed during operation.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Rope Payout Procedure (Free Wheel)
When beginning the rope payout feature, be sure that the engine is
RUNNING for proper air supply to the brake system. Ensure that all
tension is removed from the pulling rope before attempting to
disengage the drive dog clutches.
Turn the over spin brake on and adjust it to approximately 10 psi.
Release the ratcheting pawl, you may have to take up slightly to
release the pawl. Disengage the drive clutch. Rotation of the drive
assembly may be needed to properly release the drive dog(s). Begin
to pull rope through the blocks while continuing to adjust the over
spin brake. When the rope install is completed, engage the sprocket
drive(s). Rotation of the drive assembly may be needed to properly
install drive dog(s).
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Pulling Computer
This unit is equipped with a computer control that allows the
operator to preset the Maximum Line Pull as well as the Maximum
Line Speed. During the pull, no matter the length of cable in the air,
the computer calculates the drum diameter and adjusts the
hydraulic system to provide a constant pulling control. Throughout
the pull, the Line Pull and the Line Speed will be maintained at a
constant set by the operator. This type of system allows for greater
control of the overall pull, as well as eliminating the “estimation
process” and constant adjustment of hydraulic system to maintain
the maximum preset.
Operation
Setup Screen. Select the page using the “up-down” buttons and
then press enter.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Set Pull
There can be up to four preset “Pulls” in the computer at one time.
They are labeled, Pull 1-4 and utilize the corresponding buttons on
the left hand side of the pulling computer control.
Select the pull you wish to modify and increase the Maximum Pull by
using the “up-down” buttons. When the desired Line Pull Max is set,
press enter.
The computer can also control the line speed for that set pull. The
buttons on the right side of the pulling computer 5-8 correspond with
the pulls set 1-4. Pressing the 5-8 buttons will allow the operator to set
the maximum Line Speed for the pull. FPM and MPH are both
displayed. They are set relevant to the other. Example 352 FPM = 4.0
MPH
When the Maximum Line Pull and Line Speed are set, press the ESC
key and return to Pull Screen
Pull Screen - MAIN
The pull screen displays the most needed displays for the pull.
•Pull – This displays the Current Line Pull in lbs. NOT THE MAXIMUM
•Fuel – Fuel Level in the Puller tank
•Drum Diameter – Current diameter of the drum
•FPM – Current FPM
•MPH – Current MPH
•Engine Gauges – This display’s the engine temp, oil pressure,
RPM PCT of Load and battery voltage
•Throttle – The engine throttle is increased or decreased by using
the Left-Right buttons on each side of the OK button
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
•Menu – Returns to the Main Menu Screen
•Pull and Speed – Below the Menu label on the screen, the
PRESET Maximum Line Pull and Speed are displayed
•Select Pull – This button brings up the Select Pull Screen
•Camera – If the unit is equipped, this will allow for remote
viewing
•Select Reel -- Button 7 allows the operator to select the reel that
is to be used 1-2-3 The number displayed is the reel that is
active.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Hours Screen
This screen displays the current hours on the engine oil filters,
hydraulic oil filters, the time the winch has been activated (pay in
and pay out time) and engine hours.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
System Screen
This screen displays the current System Pressure, Charge Pressure,
Motor RPM, and the Drum Diameter. This screen is primarily used for
troubleshooting.
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Joystick
This screen gives a graphic display of the Joystick and its functions
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© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100-3
10,000 Lb Multi Drum Puller
Engine
This screen displays all current information regarding the engine on
the puller
***These instructions assume that the operator has set the proper
drive dog(s) for the reel to be pulled in.
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© COPYRIGHT 2013 HOGG & DAVIS, INC