HOGG & DAVIS ODP 100PPS TM User manual

ODP 100PPS TM
The information, specifications, and illustrations in this manual are on
the basis of information available at the time it was written. The
specifications, torque values, pressures of operation, measurements,
adjustments, illustrations, and other items can change at any time.
These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com
ver. 1.0

ODP 100PPS TM
10,000 Lb Drum Puller
Table of Contents
Table of Contents......................................................................................- 2 -
Product Warnings......................................................................................- 3 -
General Specifications.............................................................................- 4 -
Puller – Main Unit Curb Side...............................................................- 5 -
Puller – Main Unit – Street Side..........................................................- 7 -
Control Panel.......................................................................................- 8 -
Joystick Functions......................................................................................- 9 -
Drive Engagement..................................................................................- 11 -
Setup on the Job.....................................................................................- 12 -
Setup of the unit...................................................................................- 12 -
Position of unit....................................................................................- 12 -
Tie Down/ Brake/ Chock..................................................................- 12 -
Rope Payout Procedure (Free Wheel)................................................- 13 -
Pulling Computer.....................................................................................- 13 -
Operation..............................................................................................- 14 -
Setup Screen......................................................................................- 14 -
Set Pull.................................................................................................- 15 -
Pull Screen - MAIN.............................................................................- 15 -
Hours Screen......................................................................................- 17 -
System Screen....................................................................................- 18 -
Joystick................................................................................................- 19 -
Engine..................................................................................................- 20 -
Pulling Control..........................................................................................- 21 -
System Brakes.....................................................................................- 21 -
Level wind..............................................................................................- 21 -
LUBRICATION AND MAINTENANCE.......................................................- 21 -
Set Screws...........................................................................................- 22 -
15-15 Warranty......................................................................................- 23 -
Parts and other manufacturer manuals..............................................- 24 -
- - 2 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
Product Warnings
These warning labels and others like
it are placed in critical areas of the
machine. The warnings are to be
read and fully understood prior to
operation of the unit.
- - 3 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
General Specifications
This unit is designed to install / tension overhead cable/conductor.
•Single Reel Puller
•Pulling Computer
•Constant Line Pull System
•10,000 lbs Maximum Line Pull
•185 hp John Deere Tier III Diesel
•20,000’ of 1” synthetic rope capacity
•Post Style Level wind
•Dual Drive System
•Fuel Capacity – 60 Gallons
•Hydraulic Oil Capacity – 59 Gallons
- - 4 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
Operating Instructions
All persons operating this machine must read and understand this
manual as well as the operating, danger, and warning decals
placed on the machine. Failure to read and understand these items
subjects the operator and others to DEATH or SERIOUS INJURY.
Operators shall make themselves familiar with the placement of the
following operating and safety features of the machine.
Puller – Main Unit Curb Side
1. Grounding Lugs. There are two lugs welded to rear of the
truck chassis. They are to be used for grounding only.
2
3
4
6
5
7
1
- - 5 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
2. Operators Station
3. Hydraulic Oil Cooler. This unit transfers the heat from the
hydraulic oil during use. It is to be kept clean and clear of
dust and debris. Failure to do so may increase hydraulic
system operating temperature and may also damage the
components in the system.
4. Drive Dog Clutches. There is a unit located on both sides.
These are the primary drives for the pulling operation. DO
NOT OPERATE THE UNIT WITHOUT BOTH DRIVES ENGAGED.
It may be necessary for the operator to rotate the reel to
allow for the drive dogs to be engaged
5. Brake Rotor and Caliper. This brake system is for use during
the free wheel payout of the installation rope. During the free
wheel operation of the unit, this rotor will become extremely
hot. DO NOT OPERATE THE PULLING FUNCTION OF THIS UNIT
WHILE THE BRAKE SYSTEM IS APPLIED.
6. Level wind. This unit is controlled by a momentary switch on
the operator’s console. It is independently operated.
7. Hydraulic Tank. ISO 46 or equivalent. 62 gallons
- - 6 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
Puller – Main Unit – Street Side
1. Grounding Lug
2. Engine Access
3. Oil cooler and radiator
4. Chain Guards. Located on both sides of large secondary
sprocket. DO NOT OPERATE PULLER WHILE THESE ARE NOT ON
THE UNIT.
5. Drive Dog Clutches. There is a unit located on both sides.
These are the primary drives for the pulling operation. DO NOT
OPERATE THE UNIT WITHOUT BOTH DRIVES ENGAGED.
6. Fuel Tank
7. Level Wind
1
2
3
4
5
6
7
- - 7 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
Control Panel
1. Over spin Brake Pressure. This gauge displays the pressure at
which the Over spin Brake is operating. DO NOT EXCEED 600
PSI.
2. Sensor Heat. In cold conditions, it may be necessary to heat
the pulling sensor for a few minutes prior to operation
1
2
3
4
5
6
- - 8 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
3. Over spin Brake. This controls the over spin brake and at what
pressure you apply. Clockwise to apply and counter clockwise
to release. DO NOT OPERATE PULLER WITH BRAKE APPLIED.
Damage to the brake caliper and rotor may occur as well as
providing false pressure readings.
4. Level wind control.
5. Drive dog ENGAGE / DISENGAGE SWITCHES DO NOT OPERATE
UNIT WITHOUT BOTH DRIVES ENGAGED OR DISENGAGED AT THE
SAME TIME
6. Joystick. This joystick is a friction style control. It has a positive
stop but releasing control will NOT return control to neutral. In
order to stop pull, operator must return joystick to neutral.
Joystick Functions
- - 9 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC

ODP 100PPS TM
10,000 Lb Drum Puller
•Pay Out Release. This button must be pressed while
attempting to pay out under power. By pressing the
Operator Presence Trigger while pressing the Pay Out
Release, moving the Joystick towards the Pay Out position
will allow the reel to pay out under power. Once the reel
begins to pay out, these buttons may be released. The
Pay Out Lockout will automatically reset when the Joystick
is returned to neutral.
•Hi-Lo Speed. Pressing this button during take up or payout
will manually shift the pull speed. Although the computer
is still in control of the maximum line speed and line pull
and it will not be exceeded.
•Operator Presence Trigger. This but be pressed during the
beginning of all Joystick functions. Once the unit is
working, it may be released. The trigger will reset when
the Joystick is returned to neutral.
Warning: These functions are present to protect the operator and the
crews on the ground. If any of these are not functioning properly,
contact vendor immediately. These are not to be circumvented in
any way. Creating shortcuts to control machines of this nature can
cause SERIOUS INJURY or DEATH to those operating this machine and
those that are working with it.
Engaged
- - 10 - -
© COPYRIGHT 2013 HOGG & DAVIS, INC