HOKUBEMA PANHANS 436/100 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Thickness Planer
PANHANS 436|100
Machine Type:
436|100

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Table of Contents
1Introduction.................................................................................................................................................... 6
1.1 Legal Notice ........................................................................................................................................... 6
1.2 Illustrations............................................................................................................................................ 6
2Symbols .......................................................................................................................................................... 6
2.1 General Symbols.................................................................................................................................... 6
2.2 Symbols in Safety Instructions............................................................................................................... 7
3General........................................................................................................................................................... 8
3.1 Target Group and Previous Experience ................................................................................................. 8
3.2 Requirements for the Operators ........................................................................................................... 8
3.3 Accident Prevention .............................................................................................................................. 8
3.4 General Safety Regulations ................................................................................................................... 9
3.5 Structure and Function........................................................................................................................ 10
3.6 Advantages & Special Features of the Machine .................................................................................. 10
3.7 Standard Equipment............................................................................................................................ 11
3.8 Optional Accessories: .......................................................................................................................... 11
4Safety............................................................................................................................................................ 12
4.1 Basic Safety Instructions...................................................................................................................... 12
4.1.1 Application Area and Intended Use............................................................................................................. 12
4.1.2 Modifications and Conversions to the Machine.......................................................................................... 12
4.1.3 Residual Risks .............................................................................................................................................. 13
4.2 Observe the Environmental Protection Regulations ........................................................................... 14
4.2.1 Organisational Measures............................................................................................................................. 14
4.2.2 Personnel Selection and Qualification - Basic Duties .................................................................................. 14
4.3 Safety Instructions for Specific Phases of Operation........................................................................... 15
4.3.1 Normal Operation ....................................................................................................................................... 15
4.3.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow .......... 16
4.3.3 Safe Working Practices................................................................................................................................ 16
4.4 Hazardous Areas.................................................................................................................................. 17
4.4.1 Working Areas & Protective Measures ....................................................................................................... 17
5Machine Data ............................................................................................................................................... 18
5.1 Technical Specifications....................................................................................................................... 18
5.2 Technical Features............................................................................................................................... 18
5.3 Emission Levels.................................................................................................................................... 19
5.3.1 Noise Information ....................................................................................................................................... 19
5.3.2 Noise Emission Values................................................................................................................................. 19
6Dimensions................................................................................................................................................... 20
6.1 Side View and Top View ...................................................................................................................... 20
6.2 Front View ........................................................................................................................................... 21

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7Installation and Connection ......................................................................................................................... 22
7.1 Check Delivery Conditions ................................................................................................................... 22
7.2 Transport to the Installation Site......................................................................................................... 22
7.3 Installing the Machine ......................................................................................................................... 22
7.4 Temporary Storage.............................................................................................................................. 23
7.5 Lashing on a Transport Vehicle............................................................................................................ 23
7.6 Connecting the Extraction Unit ........................................................................................................... 24
7.7 Electrical Connections ......................................................................................................................... 25
7.8 Backup Fuse......................................................................................................................................... 25
7.9 Supply Cable ........................................................................................................................................ 25
8Components and Controls............................................................................................................................ 26
8.1 Machine Components ......................................................................................................................... 26
8.2 Control Panel (Details)......................................................................................................................... 27
9Commissioning ............................................................................................................................................. 28
9.1 Switching the Machine ON and OFF.................................................................................................... 28
9.1.1 Switch ON.................................................................................................................................................... 28
9.1.2 Switch OFF................................................................................................................................................... 28
9.1.3 Emergency Stop System .............................................................................................................................. 28
10 Operation with Position Controller .............................................................................................................. 29
10.1 Buttons and Symbols........................................................................................................................... 29
10.2 Activating the Controller ..................................................................................................................... 30
10.3 Operating States & Language ("Info" Menu)...................................................................................... 30
10.4 Positioning Mode (“Machine” Menu) ................................................................................................. 31
10.4.1 Table Height Positioning in Absolute Mode ................................................................................................ 31
10.4.2 Table Height Positioning in Incremental Mode ........................................................................................... 31
10.5 Calibrating the Table Height (“Setup” Menu)...................................................................................... 32
10.6 Feed Rate Visualisation (Option) ......................................................................................................... 32
10.7 Warnings and Error Messages............................................................................................................. 33
10.7.1 Warnings ..................................................................................................................................................... 33
10.7.2 Error Messages............................................................................................................................................ 34
11 Fine adjustable Table Rollers (Option) ......................................................................................................... 36
11.1 Adjusting the Table Rollers.................................................................................................................. 36
12 Thickness Table Extensions .......................................................................................................................... 36
13 Changing the Planer Knives .......................................................................................................................... 37
13.1 Changing the TERSA Knives on an All-Steel Cutter Block (standard)................................................... 37
13.2 Changing the Knives on PANHANS Traditional Cutter Block (Option) ................................................. 38
13.2.1 PANHANS Cutter Block Adjusting Devices................................................................................................... 38
13.2.2 Magnetic Quick Adjusters 1533 (Option) .................................................................................................... 39
13.3 Changing the Knives on PANHANS Spiral Cutter Block (Option) ......................................................... 40

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13.3.1 Procedure for Changing the Knives ............................................................................................................. 40
13.3.2 Advantages of the PANHANS Spiral Cutter Block........................................................................................ 40
14 Troubleshooting ........................................................................................................................................... 41
15 Maintenance and Inspection........................................................................................................................ 42
15.1 Retensioning the Feed Chain............................................................................................................... 42
15.2 Lubrication Instructions....................................................................................................................... 43
15.3 Replace / Tension the V-belt ............................................................................................................... 43
15.3.1 Tension the Belt .......................................................................................................................................... 43
15.3.2 Replace the Belt .......................................................................................................................................... 43
15.4 Readjust the Motor Brake ................................................................................................................... 44
15.4.1 Check the Adjustment................................................................................................................................. 44
15.4.2 Replace Motor Break................................................................................................................................... 44
15.5 Rubber Roller Replacement................................................................................................................. 45
15.6 Adjustment of the Anti-Kickback Fingers ............................................................................................ 46
16 Options and Accessories .............................................................................................................................. 47
16.1 Cutter Blocks and Planing Knives......................................................................................................... 47
16.1.1 Accessories for Tersa Cutter Blocks (Standard)........................................................................................... 47
16.1.2 Accessories for Traditional Cutter Blocks (Option)...................................................................................... 47
16.1.3 Accessories for Spiral Cutter Block (Option)................................................................................................ 47
16.2 Optional Table Systems ....................................................................................................................... 48
16.3 Special Accessories .............................................................................................................................. 48
17 Disassembly and Scrapping .......................................................................................................................... 49
EU - Declaration of Conformity............................................................................................................................. 50
List of Figures
Figure 1: Thickness planer 436|100........................................................................................................................ 6
Figure 2: Danger zones during thickness planing.................................................................................................. 17
Figure 3: Nameplate.............................................................................................................................................. 18
Figure 4: Working areas (top view)....................................................................................................................... 19
Figure 5: Dimensions side view and top view ....................................................................................................... 20
Figure 6: Dimensions front view ........................................................................................................................... 21
Figure 7: Transportation ....................................................................................................................................... 22
Figure 8: Lashing points (4 x)................................................................................................................................. 23
Figure 9: Extraction connection ............................................................................................................................ 24
Figure 10: Control cabinet..................................................................................................................................... 25
Figure 11: Components and controls / front view................................................................................................ 26
Figure 12: Control panel (standard)...................................................................................................................... 27
Figure 13: Control panel (option).......................................................................................................................... 27
Figure 14: Control panels (standard and option).................................................................................................. 28
Figure 15: Touchscreen position controller .......................................................................................................... 29
Figure 16: Screen at start-up (booting)................................................................................................................. 30
Figure 17: Screen “ready for use” ......................................................................................................................... 30
Figure 18: Info menu with status messages.......................................................................................................... 30
Figure 19: Language menu.................................................................................................................................... 30

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Figure 20: Setpoint input in absolute mode.......................................................................................................... 31
Figure 21: Position reached in absolute mode...................................................................................................... 31
Figure 22: Setpoint input in incremental mode .................................................................................................... 31
Figure 23: Setpoint reached.................................................................................................................................. 31
Figure 24: Calibrate table height........................................................................................................................... 32
Figure 25: Input of the reference value ................................................................................................................ 32
Figure 26: Feed rate visualisation ......................................................................................................................... 32
Figure 27: Warning 1............................................................................................................................................. 33
Figure 28: Warning 2............................................................................................................................................. 33
Figure 29: Warning 3............................................................................................................................................. 33
Figure 30: Warning 4............................................................................................................................................. 33
Figure 31: Error message1 .................................................................................................................................... 34
Figure 32: Error message2 .................................................................................................................................... 34
Figure 33: Error message3 .................................................................................................................................... 34
Figure 34: Error message4 .................................................................................................................................... 34
Figure 35: Error message5 .................................................................................................................................... 34
Figure 36: Error message6 .................................................................................................................................... 34
Figure 37: Error message7 .................................................................................................................................... 35
Figure 38: Error message8 .................................................................................................................................... 35
Figure 39: Error message9 .................................................................................................................................... 35
Figure 40: Adjusting the table rollers.................................................................................................................... 36
Figure 41: Optional table extensions .................................................................................................................... 36
Figure 42: Making the cutter block accessible...................................................................................................... 37
Figure 43: Changing Tersa knives.......................................................................................................................... 37
Figure 44: Traditional cutter block........................................................................................................................ 38
Figure 45: Standard adjusting devices .................................................................................................................. 38
Figure 46: Magnetic quick adjusters 1533 ............................................................................................................ 39
Figure 47: Adjustment of the cutter head............................................................................................................. 39
Figure 48: PANHANS spiral cutter carbide inserts ................................................................................................ 40
Figure 49: Grease nipples for adjusting spindles .................................................................................................. 43
Figure 50: Grease lateral guides............................................................................................................................ 43
Figure 51: Tension the V-belt................................................................................................................................ 43
Figure 52: Readjusting the motor brake ............................................................................................................... 44
Figure 53: Rubber roller replacement Step 1a...................................................................................................... 45
Figure 54: Rubber roller replacement Step 1b...................................................................................................... 45
Figure 55: Rubber roller replacement Step 2........................................................................................................ 45
Figure 56: Rubber roller replacement Step 3........................................................................................................ 45
Figure 57: Rubber roller replacement Step 5a...................................................................................................... 46
Figure 58: Rubber roller replacement Step 5b...................................................................................................... 46
Figure 59: Adjusting screws .................................................................................................................................. 46
Figure 60: Dressed squared timber as adjusting aid............................................................................................. 46
Revisions:
Revision
Editor
Modification
Date
001
AG
Original manual translated
02.11.2021

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1Introduction
The purpose of this operating manual is to acquaint the user
with the machine and enable him to use it to the full extent of
its intended capabilities. Additionally it contains important infor-
mation to operate the machine safely, properly and economi-
cally.
Observance of the manual helps to avoid hazards, reduce repair
costs and downtimes and increase the reliability and service life
of the machine.
Furthermore, this operating manual serves to supplement in-
structions based on national regulations for accident prevention
and environmental protection.
Figure 1: Thickness planer 436|100
These operating manual must always be available at the place of use of the machine. It must
be read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of pro-
duction waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of PANHANS Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media,
as well as their online publication, requires the prior written consent of Reinhold Beck Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
This thickness planer was produced by HOKUBEMA Maschinenbau GmbH according to the current state of the
art and placed on the market as a complete machine. All legal and normative regulations were observed.
•The thickness planer has a planing width of 630 mm.
•The maximum planing height is 300 mm with a table length of 1040 mm.
•The maximum depth of cut is 8 mm.
•All measuring scales are manufactured according to accuracy class 2
in accordance with the calibration regulations.
3.1 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.2 Requirements for the Operators
•The thickness planer may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed .
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.
3.3 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks (see section 4.1.3).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a thickener and this training must be documented.

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3.4 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the thickness planer:
•A thickness planer may only be operated in a technically perfect and clean condition.
•It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
•It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
•Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
•For repairs, only original spare parts may be used.
•All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
•Only instructed, trained or qualified persons may work on this machine.
•Maintenance work must be carried out and documented in accordance with the maintenance instruc-
tions.
•After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
For the operation of a thickness planer, the respective national safety regulations for employees as well as the
national safety and accident prevention regulations apply.

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3.5 Structure and Function
•The machine has a heavy, well-shaped construction and meets all the requirements of modern wood pro-
cessing.
•The large-surface machine stand guarantees a safe stand and vibration-free running.
•The thicknessing table is double-guided and equipped with two adjustable table rollers with ball bearings
(see chapter 11).
•The height of the thicknessing table is adjusted by an electric motor via position controller unit (refer to
section 10). The exact height is entered as a setpoint and automatically positioned at “Start”.
•The safety cutter block is equipped with a four-knife shaft that is dynamically balanced and runs in special
ball bearings. Other cutter types are optionally available (see section 16.1).
•The feed during thickness planing is effected by a pole-changing three-phase motor. The feed speed (7 or
14 m/min.) can be changed during operation by means of a selector switch. An infinitely variable feed
speed from 3 to 24 m/min is available as an option (see section 16.2).
•The suction nozzle for thickness planing is located at the rear of the machine and can be turned to the
right and left.
•The machine is driven by a three-phase motor with mechanical motor brake. It has a central circuit with
push-button and motor protection switch.
•All operating elements and switches are mounted on the front and are therefore easily accessible. The
main switch is at the rear of the machine and also serves as emergency stop.
•The protective devices comply with the regulations of the German “Employer's Liability Insurance Associa-
tion for Wood”.
3.6 Advantages & Special Features of the Machine
•The 436|100 thickness planer can be used for thickness planing on the full planing width (630 mm) with a
chip removal of max. 8 mm.
•In addition to its compact and robust steel construction, it is distinguished by the extremely smooth and
quiet running of its dynamically balanced blade shaft.
•The maintenance-free bearing design with high-performance precision ball bearings guarantees long-last-
ing reliability. The finely planed cast iron thicknessing table is mounted vibration-free and tilt-proof on 4
table spindles and ensures a perfect planing pattern.
•A rubber infeed and outfeed roller each with a diameter of 90 mm ensure optimum feed of the workpiece.
•Thanks to the powerful main motor with 7.5 kW, even very large chip removals can be realised without
compromise.
•The height of the thicknessing table is adjusted via the 4.3" touch screen position controller.
•The 436|100 thickness planer is designed with compact and ergonomic machine dimensions.