HOKUBEMA PANHANS 436/100 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Thickness Planer
PANHANS 436|100
Machine Type:
436|100

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Table of Contents
1Introduction.................................................................................................................................................... 6
1.1 Legal Notice ........................................................................................................................................... 6
1.2 Illustrations............................................................................................................................................ 6
2Symbols .......................................................................................................................................................... 6
2.1 General Symbols.................................................................................................................................... 6
2.2 Symbols in Safety Instructions............................................................................................................... 7
3General........................................................................................................................................................... 8
3.1 Target Group and Previous Experience ................................................................................................. 8
3.2 Requirements for the Operators ........................................................................................................... 8
3.3 Accident Prevention .............................................................................................................................. 8
3.4 General Safety Regulations ................................................................................................................... 9
3.5 Structure and Function........................................................................................................................ 10
3.6 Advantages & Special Features of the Machine .................................................................................. 10
3.7 Standard Equipment............................................................................................................................ 11
3.8 Optional Accessories: .......................................................................................................................... 11
4Safety............................................................................................................................................................ 12
4.1 Basic Safety Instructions...................................................................................................................... 12
4.1.1 Application Area and Intended Use............................................................................................................. 12
4.1.2 Modifications and Conversions to the Machine.......................................................................................... 12
4.1.3 Residual Risks .............................................................................................................................................. 13
4.2 Observe the Environmental Protection Regulations ........................................................................... 14
4.2.1 Organisational Measures............................................................................................................................. 14
4.2.2 Personnel Selection and Qualification - Basic Duties .................................................................................. 14
4.3 Safety Instructions for Specific Phases of Operation........................................................................... 15
4.3.1 Normal Operation ....................................................................................................................................... 15
4.3.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow .......... 16
4.3.3 Safe Working Practices................................................................................................................................ 16
4.4 Hazardous Areas.................................................................................................................................. 17
4.4.1 Working Areas & Protective Measures ....................................................................................................... 17
5Machine Data ............................................................................................................................................... 18
5.1 Technical Specifications....................................................................................................................... 18
5.2 Technical Features............................................................................................................................... 18
5.3 Emission Levels.................................................................................................................................... 19
5.3.1 Noise Information ....................................................................................................................................... 19
5.3.2 Noise Emission Values................................................................................................................................. 19
6Dimensions................................................................................................................................................... 20
6.1 Side View and Top View ...................................................................................................................... 20
6.2 Front View ........................................................................................................................................... 21

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7Installation and Connection ......................................................................................................................... 22
7.1 Check Delivery Conditions ................................................................................................................... 22
7.2 Transport to the Installation Site......................................................................................................... 22
7.3 Installing the Machine ......................................................................................................................... 22
7.4 Temporary Storage.............................................................................................................................. 23
7.5 Lashing on a Transport Vehicle............................................................................................................ 23
7.6 Connecting the Extraction Unit ........................................................................................................... 24
7.7 Electrical Connections ......................................................................................................................... 25
7.8 Backup Fuse......................................................................................................................................... 25
7.9 Supply Cable ........................................................................................................................................ 25
8Components and Controls............................................................................................................................ 26
8.1 Machine Components ......................................................................................................................... 26
8.2 Control Panel (Details)......................................................................................................................... 27
9Commissioning ............................................................................................................................................. 28
9.1 Switching the Machine ON and OFF.................................................................................................... 28
9.1.1 Switch ON.................................................................................................................................................... 28
9.1.2 Switch OFF................................................................................................................................................... 28
9.1.3 Emergency Stop System .............................................................................................................................. 28
10 Operation with Position Controller .............................................................................................................. 29
10.1 Buttons and Symbols........................................................................................................................... 29
10.2 Activating the Controller ..................................................................................................................... 30
10.3 Operating States & Language ("Info" Menu)...................................................................................... 30
10.4 Positioning Mode (“Machine” Menu) ................................................................................................. 31
10.4.1 Table Height Positioning in Absolute Mode ................................................................................................ 31
10.4.2 Table Height Positioning in Incremental Mode ........................................................................................... 31
10.5 Calibrating the Table Height (“Setup” Menu)...................................................................................... 32
10.6 Feed Rate Visualisation (Option) ......................................................................................................... 32
10.7 Warnings and Error Messages............................................................................................................. 33
10.7.1 Warnings ..................................................................................................................................................... 33
10.7.2 Error Messages............................................................................................................................................ 34
11 Fine adjustable Table Rollers (Option) ......................................................................................................... 36
11.1 Adjusting the Table Rollers.................................................................................................................. 36
12 Thickness Table Extensions .......................................................................................................................... 36
13 Changing the Planer Knives .......................................................................................................................... 37
13.1 Changing the TERSA Knives on an All-Steel Cutter Block (standard)................................................... 37
13.2 Changing the Knives on PANHANS Traditional Cutter Block (Option) ................................................. 38
13.2.1 PANHANS Cutter Block Adjusting Devices................................................................................................... 38
13.2.2 Magnetic Quick Adjusters 1533 (Option) .................................................................................................... 39
13.3 Changing the Knives on PANHANS Spiral Cutter Block (Option) ......................................................... 40

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13.3.1 Procedure for Changing the Knives ............................................................................................................. 40
13.3.2 Advantages of the PANHANS Spiral Cutter Block........................................................................................ 40
14 Troubleshooting ........................................................................................................................................... 41
15 Maintenance and Inspection........................................................................................................................ 42
15.1 Retensioning the Feed Chain............................................................................................................... 42
15.2 Lubrication Instructions....................................................................................................................... 43
15.3 Replace / Tension the V-belt ............................................................................................................... 43
15.3.1 Tension the Belt .......................................................................................................................................... 43
15.3.2 Replace the Belt .......................................................................................................................................... 43
15.4 Readjust the Motor Brake ................................................................................................................... 44
15.4.1 Check the Adjustment................................................................................................................................. 44
15.4.2 Replace Motor Break................................................................................................................................... 44
15.5 Rubber Roller Replacement................................................................................................................. 45
15.6 Adjustment of the Anti-Kickback Fingers ............................................................................................ 46
16 Options and Accessories .............................................................................................................................. 47
16.1 Cutter Blocks and Planing Knives......................................................................................................... 47
16.1.1 Accessories for Tersa Cutter Blocks (Standard)........................................................................................... 47
16.1.2 Accessories for Traditional Cutter Blocks (Option)...................................................................................... 47
16.1.3 Accessories for Spiral Cutter Block (Option)................................................................................................ 47
16.2 Optional Table Systems ....................................................................................................................... 48
16.3 Special Accessories .............................................................................................................................. 48
17 Disassembly and Scrapping .......................................................................................................................... 49
EU - Declaration of Conformity............................................................................................................................. 50
List of Figures
Figure 1: Thickness planer 436|100........................................................................................................................ 6
Figure 2: Danger zones during thickness planing.................................................................................................. 17
Figure 3: Nameplate.............................................................................................................................................. 18
Figure 4: Working areas (top view)....................................................................................................................... 19
Figure 5: Dimensions side view and top view ....................................................................................................... 20
Figure 6: Dimensions front view ........................................................................................................................... 21
Figure 7: Transportation ....................................................................................................................................... 22
Figure 8: Lashing points (4 x)................................................................................................................................. 23
Figure 9: Extraction connection ............................................................................................................................ 24
Figure 10: Control cabinet..................................................................................................................................... 25
Figure 11: Components and controls / front view................................................................................................ 26
Figure 12: Control panel (standard)...................................................................................................................... 27
Figure 13: Control panel (option).......................................................................................................................... 27
Figure 14: Control panels (standard and option).................................................................................................. 28
Figure 15: Touchscreen position controller .......................................................................................................... 29
Figure 16: Screen at start-up (booting)................................................................................................................. 30
Figure 17: Screen “ready for use” ......................................................................................................................... 30
Figure 18: Info menu with status messages.......................................................................................................... 30
Figure 19: Language menu.................................................................................................................................... 30

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Figure 20: Setpoint input in absolute mode.......................................................................................................... 31
Figure 21: Position reached in absolute mode...................................................................................................... 31
Figure 22: Setpoint input in incremental mode .................................................................................................... 31
Figure 23: Setpoint reached.................................................................................................................................. 31
Figure 24: Calibrate table height........................................................................................................................... 32
Figure 25: Input of the reference value ................................................................................................................ 32
Figure 26: Feed rate visualisation ......................................................................................................................... 32
Figure 27: Warning 1............................................................................................................................................. 33
Figure 28: Warning 2............................................................................................................................................. 33
Figure 29: Warning 3............................................................................................................................................. 33
Figure 30: Warning 4............................................................................................................................................. 33
Figure 31: Error message1 .................................................................................................................................... 34
Figure 32: Error message2 .................................................................................................................................... 34
Figure 33: Error message3 .................................................................................................................................... 34
Figure 34: Error message4 .................................................................................................................................... 34
Figure 35: Error message5 .................................................................................................................................... 34
Figure 36: Error message6 .................................................................................................................................... 34
Figure 37: Error message7 .................................................................................................................................... 35
Figure 38: Error message8 .................................................................................................................................... 35
Figure 39: Error message9 .................................................................................................................................... 35
Figure 40: Adjusting the table rollers.................................................................................................................... 36
Figure 41: Optional table extensions .................................................................................................................... 36
Figure 42: Making the cutter block accessible...................................................................................................... 37
Figure 43: Changing Tersa knives.......................................................................................................................... 37
Figure 44: Traditional cutter block........................................................................................................................ 38
Figure 45: Standard adjusting devices .................................................................................................................. 38
Figure 46: Magnetic quick adjusters 1533 ............................................................................................................ 39
Figure 47: Adjustment of the cutter head............................................................................................................. 39
Figure 48: PANHANS spiral cutter carbide inserts ................................................................................................ 40
Figure 49: Grease nipples for adjusting spindles .................................................................................................. 43
Figure 50: Grease lateral guides............................................................................................................................ 43
Figure 51: Tension the V-belt................................................................................................................................ 43
Figure 52: Readjusting the motor brake ............................................................................................................... 44
Figure 53: Rubber roller replacement Step 1a...................................................................................................... 45
Figure 54: Rubber roller replacement Step 1b...................................................................................................... 45
Figure 55: Rubber roller replacement Step 2........................................................................................................ 45
Figure 56: Rubber roller replacement Step 3........................................................................................................ 45
Figure 57: Rubber roller replacement Step 5a...................................................................................................... 46
Figure 58: Rubber roller replacement Step 5b...................................................................................................... 46
Figure 59: Adjusting screws .................................................................................................................................. 46
Figure 60: Dressed squared timber as adjusting aid............................................................................................. 46
Revisions:
Revision
Editor
Modification
Date
001
AG
Original manual translated
02.11.2021