HOKUBEMA PANHANS 436/100 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Thickness Planer
PANHANS 436|100
Machine Type:
436|100

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Table of Contents
1Introduction.................................................................................................................................................... 6
1.1 Legal Notice ........................................................................................................................................... 6
1.2 Illustrations............................................................................................................................................ 6
2Symbols .......................................................................................................................................................... 6
2.1 General Symbols.................................................................................................................................... 6
2.2 Symbols in Safety Instructions............................................................................................................... 7
3General........................................................................................................................................................... 8
3.1 Target Group and Previous Experience ................................................................................................. 8
3.2 Requirements for the Operators ........................................................................................................... 8
3.3 Accident Prevention .............................................................................................................................. 8
3.4 General Safety Regulations ................................................................................................................... 9
3.5 Structure and Function........................................................................................................................ 10
3.6 Advantages & Special Features of the Machine .................................................................................. 10
3.7 Standard Equipment............................................................................................................................ 11
3.8 Optional Accessories: .......................................................................................................................... 11
4Safety............................................................................................................................................................ 12
4.1 Basic Safety Instructions...................................................................................................................... 12
4.1.1 Application Area and Intended Use............................................................................................................. 12
4.1.2 Modifications and Conversions to the Machine.......................................................................................... 12
4.1.3 Residual Risks .............................................................................................................................................. 13
4.2 Observe the Environmental Protection Regulations ........................................................................... 14
4.2.1 Organisational Measures............................................................................................................................. 14
4.2.2 Personnel Selection and Qualification - Basic Duties .................................................................................. 14
4.3 Safety Instructions for Specific Phases of Operation........................................................................... 15
4.3.1 Normal Operation ....................................................................................................................................... 15
4.3.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow .......... 16
4.3.3 Safe Working Practices................................................................................................................................ 16
4.4 Hazardous Areas.................................................................................................................................. 17
4.4.1 Working Areas & Protective Measures ....................................................................................................... 17
5Machine Data ............................................................................................................................................... 18
5.1 Technical Specifications....................................................................................................................... 18
5.2 Technical Features............................................................................................................................... 18
5.3 Emission Levels.................................................................................................................................... 19
5.3.1 Noise Information ....................................................................................................................................... 19
5.3.2 Noise Emission Values................................................................................................................................. 19
6Dimensions................................................................................................................................................... 20
6.1 Side View and Top View ...................................................................................................................... 20
6.2 Front View ........................................................................................................................................... 21

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7Installation and Connection ......................................................................................................................... 22
7.1 Check Delivery Conditions ................................................................................................................... 22
7.2 Transport to the Installation Site......................................................................................................... 22
7.3 Installing the Machine ......................................................................................................................... 22
7.4 Temporary Storage.............................................................................................................................. 23
7.5 Lashing on a Transport Vehicle............................................................................................................ 23
7.6 Connecting the Extraction Unit ........................................................................................................... 24
7.7 Electrical Connections ......................................................................................................................... 25
7.8 Backup Fuse......................................................................................................................................... 25
7.9 Supply Cable ........................................................................................................................................ 25
8Components and Controls............................................................................................................................ 26
8.1 Machine Components ......................................................................................................................... 26
8.2 Control Panel (Details)......................................................................................................................... 27
9Commissioning ............................................................................................................................................. 28
9.1 Switching the Machine ON and OFF.................................................................................................... 28
9.1.1 Switch ON.................................................................................................................................................... 28
9.1.2 Switch OFF................................................................................................................................................... 28
9.1.3 Emergency Stop System .............................................................................................................................. 28
10 Operation with Position Controller .............................................................................................................. 29
10.1 Buttons and Symbols........................................................................................................................... 29
10.2 Activating the Controller ..................................................................................................................... 30
10.3 Operating States & Language ("Info" Menu)...................................................................................... 30
10.4 Positioning Mode (“Machine” Menu) ................................................................................................. 31
10.4.1 Table Height Positioning in Absolute Mode ................................................................................................ 31
10.4.2 Table Height Positioning in Incremental Mode ........................................................................................... 31
10.5 Calibrating the Table Height (“Setup” Menu)...................................................................................... 32
10.6 Feed Rate Visualisation (Option) ......................................................................................................... 32
10.7 Warnings and Error Messages............................................................................................................. 33
10.7.1 Warnings ..................................................................................................................................................... 33
10.7.2 Error Messages............................................................................................................................................ 34
11 Fine adjustable Table Rollers (Option) ......................................................................................................... 36
11.1 Adjusting the Table Rollers.................................................................................................................. 36
12 Thickness Table Extensions .......................................................................................................................... 36
13 Changing the Planer Knives .......................................................................................................................... 37
13.1 Changing the TERSA Knives on an All-Steel Cutter Block (standard)................................................... 37
13.2 Changing the Knives on PANHANS Traditional Cutter Block (Option) ................................................. 38
13.2.1 PANHANS Cutter Block Adjusting Devices................................................................................................... 38
13.2.2 Magnetic Quick Adjusters 1533 (Option) .................................................................................................... 39
13.3 Changing the Knives on PANHANS Spiral Cutter Block (Option) ......................................................... 40

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13.3.1 Procedure for Changing the Knives ............................................................................................................. 40
13.3.2 Advantages of the PANHANS Spiral Cutter Block........................................................................................ 40
14 Troubleshooting ........................................................................................................................................... 41
15 Maintenance and Inspection........................................................................................................................ 42
15.1 Retensioning the Feed Chain............................................................................................................... 42
15.2 Lubrication Instructions....................................................................................................................... 43
15.3 Replace / Tension the V-belt ............................................................................................................... 43
15.3.1 Tension the Belt .......................................................................................................................................... 43
15.3.2 Replace the Belt .......................................................................................................................................... 43
15.4 Readjust the Motor Brake ................................................................................................................... 44
15.4.1 Check the Adjustment................................................................................................................................. 44
15.4.2 Replace Motor Break................................................................................................................................... 44
15.5 Rubber Roller Replacement................................................................................................................. 45
15.6 Adjustment of the Anti-Kickback Fingers ............................................................................................ 46
16 Options and Accessories .............................................................................................................................. 47
16.1 Cutter Blocks and Planing Knives......................................................................................................... 47
16.1.1 Accessories for Tersa Cutter Blocks (Standard)........................................................................................... 47
16.1.2 Accessories for Traditional Cutter Blocks (Option)...................................................................................... 47
16.1.3 Accessories for Spiral Cutter Block (Option)................................................................................................ 47
16.2 Optional Table Systems ....................................................................................................................... 48
16.3 Special Accessories .............................................................................................................................. 48
17 Disassembly and Scrapping .......................................................................................................................... 49
EU - Declaration of Conformity............................................................................................................................. 50
List of Figures
Figure 1: Thickness planer 436|100........................................................................................................................ 6
Figure 2: Danger zones during thickness planing.................................................................................................. 17
Figure 3: Nameplate.............................................................................................................................................. 18
Figure 4: Working areas (top view)....................................................................................................................... 19
Figure 5: Dimensions side view and top view ....................................................................................................... 20
Figure 6: Dimensions front view ........................................................................................................................... 21
Figure 7: Transportation ....................................................................................................................................... 22
Figure 8: Lashing points (4 x)................................................................................................................................. 23
Figure 9: Extraction connection ............................................................................................................................ 24
Figure 10: Control cabinet..................................................................................................................................... 25
Figure 11: Components and controls / front view................................................................................................ 26
Figure 12: Control panel (standard)...................................................................................................................... 27
Figure 13: Control panel (option).......................................................................................................................... 27
Figure 14: Control panels (standard and option).................................................................................................. 28
Figure 15: Touchscreen position controller .......................................................................................................... 29
Figure 16: Screen at start-up (booting)................................................................................................................. 30
Figure 17: Screen “ready for use” ......................................................................................................................... 30
Figure 18: Info menu with status messages.......................................................................................................... 30
Figure 19: Language menu.................................................................................................................................... 30

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Figure 20: Setpoint input in absolute mode.......................................................................................................... 31
Figure 21: Position reached in absolute mode...................................................................................................... 31
Figure 22: Setpoint input in incremental mode .................................................................................................... 31
Figure 23: Setpoint reached.................................................................................................................................. 31
Figure 24: Calibrate table height........................................................................................................................... 32
Figure 25: Input of the reference value ................................................................................................................ 32
Figure 26: Feed rate visualisation ......................................................................................................................... 32
Figure 27: Warning 1............................................................................................................................................. 33
Figure 28: Warning 2............................................................................................................................................. 33
Figure 29: Warning 3............................................................................................................................................. 33
Figure 30: Warning 4............................................................................................................................................. 33
Figure 31: Error message1 .................................................................................................................................... 34
Figure 32: Error message2 .................................................................................................................................... 34
Figure 33: Error message3 .................................................................................................................................... 34
Figure 34: Error message4 .................................................................................................................................... 34
Figure 35: Error message5 .................................................................................................................................... 34
Figure 36: Error message6 .................................................................................................................................... 34
Figure 37: Error message7 .................................................................................................................................... 35
Figure 38: Error message8 .................................................................................................................................... 35
Figure 39: Error message9 .................................................................................................................................... 35
Figure 40: Adjusting the table rollers.................................................................................................................... 36
Figure 41: Optional table extensions .................................................................................................................... 36
Figure 42: Making the cutter block accessible...................................................................................................... 37
Figure 43: Changing Tersa knives.......................................................................................................................... 37
Figure 44: Traditional cutter block........................................................................................................................ 38
Figure 45: Standard adjusting devices .................................................................................................................. 38
Figure 46: Magnetic quick adjusters 1533 ............................................................................................................ 39
Figure 47: Adjustment of the cutter head............................................................................................................. 39
Figure 48: PANHANS spiral cutter carbide inserts ................................................................................................ 40
Figure 49: Grease nipples for adjusting spindles .................................................................................................. 43
Figure 50: Grease lateral guides............................................................................................................................ 43
Figure 51: Tension the V-belt................................................................................................................................ 43
Figure 52: Readjusting the motor brake ............................................................................................................... 44
Figure 53: Rubber roller replacement Step 1a...................................................................................................... 45
Figure 54: Rubber roller replacement Step 1b...................................................................................................... 45
Figure 55: Rubber roller replacement Step 2........................................................................................................ 45
Figure 56: Rubber roller replacement Step 3........................................................................................................ 45
Figure 57: Rubber roller replacement Step 5a...................................................................................................... 46
Figure 58: Rubber roller replacement Step 5b...................................................................................................... 46
Figure 59: Adjusting screws .................................................................................................................................. 46
Figure 60: Dressed squared timber as adjusting aid............................................................................................. 46
Revisions:
Revision
Editor
Modification
Date
001
AG
Original manual translated
02.11.2021

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1Introduction
The purpose of this operating manual is to acquaint the user
with the machine and enable him to use it to the full extent of
its intended capabilities. Additionally it contains important infor-
mation to operate the machine safely, properly and economi-
cally.
Observance of the manual helps to avoid hazards, reduce repair
costs and downtimes and increase the reliability and service life
of the machine.
Furthermore, this operating manual serves to supplement in-
structions based on national regulations for accident prevention
and environmental protection.
Figure 1: Thickness planer 436|100
These operating manual must always be available at the place of use of the machine. It must
be read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of pro-
duction waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of PANHANS Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media,
as well as their online publication, requires the prior written consent of Reinhold Beck Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
This thickness planer was produced by HOKUBEMA Maschinenbau GmbH according to the current state of the
art and placed on the market as a complete machine. All legal and normative regulations were observed.
•The thickness planer has a planing width of 630 mm.
•The maximum planing height is 300 mm with a table length of 1040 mm.
•The maximum depth of cut is 8 mm.
•All measuring scales are manufactured according to accuracy class 2
in accordance with the calibration regulations.
3.1 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.2 Requirements for the Operators
•The thickness planer may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed .
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.
3.3 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks (see section 4.1.3).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a thickener and this training must be documented.

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3.4 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the thickness planer:
•A thickness planer may only be operated in a technically perfect and clean condition.
•It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
•It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
•Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
•For repairs, only original spare parts may be used.
•All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
•Only instructed, trained or qualified persons may work on this machine.
•Maintenance work must be carried out and documented in accordance with the maintenance instruc-
tions.
•After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
For the operation of a thickness planer, the respective national safety regulations for employees as well as the
national safety and accident prevention regulations apply.

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3.5 Structure and Function
•The machine has a heavy, well-shaped construction and meets all the requirements of modern wood pro-
cessing.
•The large-surface machine stand guarantees a safe stand and vibration-free running.
•The thicknessing table is double-guided and equipped with two adjustable table rollers with ball bearings
(see chapter 11).
•The height of the thicknessing table is adjusted by an electric motor via position controller unit (refer to
section 10). The exact height is entered as a setpoint and automatically positioned at “Start”.
•The safety cutter block is equipped with a four-knife shaft that is dynamically balanced and runs in special
ball bearings. Other cutter types are optionally available (see section 16.1).
•The feed during thickness planing is effected by a pole-changing three-phase motor. The feed speed (7 or
14 m/min.) can be changed during operation by means of a selector switch. An infinitely variable feed
speed from 3 to 24 m/min is available as an option (see section 16.2).
•The suction nozzle for thickness planing is located at the rear of the machine and can be turned to the
right and left.
•The machine is driven by a three-phase motor with mechanical motor brake. It has a central circuit with
push-button and motor protection switch.
•All operating elements and switches are mounted on the front and are therefore easily accessible. The
main switch is at the rear of the machine and also serves as emergency stop.
•The protective devices comply with the regulations of the German “Employer's Liability Insurance Associa-
tion for Wood”.
3.6 Advantages & Special Features of the Machine
•The 436|100 thickness planer can be used for thickness planing on the full planing width (630 mm) with a
chip removal of max. 8 mm.
•In addition to its compact and robust steel construction, it is distinguished by the extremely smooth and
quiet running of its dynamically balanced blade shaft.
•The maintenance-free bearing design with high-performance precision ball bearings guarantees long-last-
ing reliability. The finely planed cast iron thicknessing table is mounted vibration-free and tilt-proof on 4
table spindles and ensures a perfect planing pattern.
•A rubber infeed and outfeed roller each with a diameter of 90 mm ensure optimum feed of the workpiece.
•Thanks to the powerful main motor with 7.5 kW, even very large chip removals can be realised without
compromise.
•The height of the thicknessing table is adjusted via the 4.3" touch screen position controller.
•The 436|100 thickness planer is designed with compact and ergonomic machine dimensions.

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3.7 Standard Equipment
•Three-phase motor 7.5 kW (10 PS)
•All-steel cutter block with TERSA knives
•Electromotive height adjustment of the thicknessing table
•Position controller with touch screen
•Serrated table lips for noise reduction
•Pendulum-mounted feed rollers
•Fine-planed thicknessing table with 4 height-adjustable spindles
•Segmented rubber infeed and outfeed roller
•Segmented pressure beam
•Two feed rates switchable (7 und 14 m/min)
•Brass wedge for Tersa cutter change
•Automatic star-delta starter
•1 Grease gun (hollow nuzzle)
•1 Suction nozzle 160 mm Ø
•CE compliant and GS tested
3.8 Optional Accessories:
•Two table rollers, steel feed rollers and rubber feed rollers (see section 16.2)
•Steel feed roller, spiral toothed instead of rubber feed roller (see section 16.2)
•Steel link feed roller, pendulum mounted, for simultaneous planing of mouldings with max.
3 mm thickness tolerance
•Table extension 400 mm, mounted on the machine table in the outfeed area
(see section 16.2)
•Thickness table extension (L = 1000 mm, B = 630 mm) with automatic height adjustment
(see section 16.2)
•Thickness table extension (L = 2000 mm, B = 630 mm) with automatic height adjustment
(see section 16.2)
•Frequency-controlled feed motor, infinitely variable from 3 to 24 m/min (see section 16.2)
•PANHANS 4-knives traditional cutter block with brass adjusters as well as necessary tools
(see section 16.1)
•All-steel spiral cutter block consisting of 6 spiral-shaped blade rows with improved cutting quality
due to "pulling" cut, incl. 10 spare knifes, mounting material and tools (see section 16.1).
Further accessories can be found in chapter 16.

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4Safety
4.1 Basic Safety Instructions
Woodworking machines can be dangerous if used improperly. Therefore, observe the safety instructions listed
in this chapter and the accident prevention regulations of your employer's liability insurance association!
The manufacturer accepts no liability for damage and malfunctions resulting from failure
to observe these operating instructions.
4.1.1 Application Area and Intended Use
The thickness planer "436 l 100 " is used exclusively for thickness planing of solid wood (soft
and hard woods) as well as plastics and wood-containing board materials.
This machine is not suitable for processing metal or scrap wood - which could contain nails,
screws and other metal parts.
The machine may only be operated on a firm, level surface with a minimum load-bearing
capacity of 1,000 kg/m².
Any processing of other materials requires prior consultation with and approval of the manufacturer.
Improper use can lead to danger to persons and to a defect or damage to the machine.
Only the manufacturer's original planing cutter-blocks and replacement knifes according to
EN 847-1 are permitted as tools. These must be marked with MAN!
Processing type
Length
Height
Width
Thickness planing
5500 mm
3 - 300 mm
630 mm
The machine is not suitable for operation outdoors or in potentially explosive areas.
•Permissible ambient temperature: +5 …+40° C.
•Permissible humidity: 30 …90 %.
Intended use also includes the connection of the machine to an adequately dimensioned extraction system and
compliance with the operating, maintenance and servicing conditions specified in the operating manual.
Any other use is not in accordance with the intended use and is therefore prohibited.
4.1.2 Modifications and Conversions to the Machine

Unauthorised conversions and modifications to the machine are strictly prohibited for safety
reasons. This will invalidate the CE declaration of conformity! The manufacturer is not liable
for any resulting damage. The risk for this is borne exclusively by the operator/user.

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4.1.3 Residual Risks
The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the
use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and
other equipment. Due to the construction of the machine, the following residual risks can occur even when used
as intended and despite compliance with all relevant safety regulations:
Reading and applying the operating manual is mandatory for the operating personnel.
Be alert to possible crushing hazards:
a) when transporting the machine by forklift truck →between forks & pallet / machine
b) when picking up the machine →between machine / pallet and floor
c) when lowering the machine →between machine and fixed equipment
Be alert to possible crushing hazards when lowering the machine (from the cargo pallet to the
floor) with a forklift truck or overhead crane.
Make sure that no objects fall from the forklift truck / crane.
Do not leave any objects / tools on the machine.
It is strictly prohibited to ride on the machine during a lifting operation (with the indoor crane or
forklift). There is a danger of falling!
Unauthorised persons are not allowed to enter the installation area of the machine
(responsibility of the operator).
Be aware of possible tripping and slipping hazards on the floor. Prevent possible hazards by keep-
ing the floor dry and clean and by using anti-slip floor coverings around the machine.
Be aware of the danger from falling objects such as workpieces, tools or similar. Therefore, wear
safety shoes, especially when transporting and setting down the machine.
Pay attention to the existing danger of cuts on the planing knifes. Never reach into the running
band saw blade! Wear protective gloves when changing the planing knifes.
Be aware of the danger of cuts due to chips and splinters and never remove them from the danger
area by hand.
Be aware of a possible danger of being drawn in by moving machine parts or tools. This can cause
pieces of clothing or hair to be caught. Always wear tight-fitting clothing and a hair net if necessary.
Generally avoid jewellery, loose clothing and untied long hair.
Danger from electric shock! There are hazards when working on the electrical system.
This work must only be carried out by qualified personnel!
Danger from electric shock! It is strictly forbidden to bypass safety devices (e.g. safety switches).
Electrical equipment must be maintained and cleaned regularly.
Pay attention to the danger of crushing on workpiece guides and moving machine parts.
Make sure that no unauthorised persons are in the area of the machine.
Be aware of the risk of injury from flying tool parts in the event of tool breakage.
Therefore wear protective goggles.
Be aware of the risk of injury from flying workpiece parts and chips, splinters and dust coming out
of the machine. Therefore wear protective goggles.
Be aware of the increased noise emission and wear hearing protection.
Be aware of the increased dust generation. Use the extraction device and wear a dust mask if
necessary.
The emergency stop buttons must always be freely accessible. They must not be moved, e.g. with
hopper boxes. Check the function of the emergency stop buttons daily (before starting work).
Fire hazard due to wood dust in connection with flying sparks and/or open fire!

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4.2 Observe the Environmental Protection Regulations
During all work with the machine, the environmental protection regulations, obligations and laws for waste
avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in
particular to installation, repair and maintenance work involving substances that could pollute the groundwater
(e.g. hydraulic oils and cleaning agents and liquids containing solvents). In any case, prevent them from seeping
into the ground or entering the sewage system.
Store and transport the above-mentioned hazardous substances only in suitable con-
tainers. Avoid leakage of hazardous substances by using suitable collection contain-
ers. Ensure that the above-mentioned substances are disposed of by a qualified dis-
posal company.
4.2.1 Organisational Measures
Always keep this operating manual within easy reach and at the place of use of the machine.
In addition to the operating manual, observe and instruct on generally applicable legal and other binding
regulations for accident prevention and environmental protection.
Supplement the operating manual with further instructions, including supervisory and reporting duties, to
take account of special operational features (e.g. with regard to work organisation, work processes, per-
sonnel employed).
Before starting work on the machine, the person responsible for its operation must have read the operat-
ing instructions, especially the chapter "Safety Instructions". This applies in particular to personnel who
only occasionally work on the machine.
Check that work is carried out in a safety-conscious and hazard-conscious manner and in compliance with
the operating manual.
Operators must not wear open long hair, loose clothing or jewellery (including rings). There is a risk of in-
jury, e.g. by getting caught or drawn in.
Observe the safety instructions and danger warnings on the machine and keep them complete and in legi-
ble condition.
In case of safety-relevant changes to the machine or its operating behaviour, shut down the entire system
immediately and report the fault to the responsible office/person.
Use personal protective equipment as necessary or required by regulations.
Do not make any modifications, additional attachments or conversions to the machine without the manu-
facturer's approval! This will compromise safety and invalidate the manufacturer's warranty and any lia-
bility claim.
Spare parts must meet the technical requirements specified by the manufacturer. The exclusive use of
original spare parts ensures this. Therefore, only use original spare parts from the manufacturer.
Observe the fire alarm and firefighting possibilities. Make the location and operation of fire extinguishers
(fire class ABC) known. Do not use water!
4.2.2 Personnel Selection and Qualification - Basic Duties
The machine design and operation is intended for right-handers.
Work on and with the machine may only be carried out by reliable personnel.
Observe the legal minimum age!
Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating,
setting up, maintaining and repairing!
Ensure that only authorised personnel work on the machine!
If personnel to be trained or apprenticed have to work on the machine, this may only be done under the
constant supervision of an experienced resp. qualified person.
Work on the electrical equipment of the machine may only be carried out by a qualified electrician or by
untrained persons under the direction and supervision of a qualified electrician in accordance with the
electrotechnical regulations.

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4.3 Safety Instructions for Specific Phases of Operation
Defects and damage to the machine are to be reported immediately after detection.
Any mode of operation that compromises safety is prohibited!
Sufficient lighting around the machine must be ensured!
The machine must not be used if the fingers of the anti-kickback system are damaged or do
not fall back unhindered by their own weight!
4.3.1 Normal Operation
Guards: Take measures to ensure that the machine can only be operated in a safe and functional condi-
tion. Only operate the machine when all guards and safety-related devices such as
- detachable guards,
- anti-kickback system,
- emergency stop units,
- noise insulations,
- extraction system,
- separating protective devices
are available and functional.
Knife change: Change and adjust the knifes as described in 13.
Workpiece: Before the operation, check the workpiece for
- foreign inclusions
- knots
- twists (contortions)
and other irregularities.
Workpieces that are longer than the infeed or outfeed table must be additionally supported
(e.g. with support rollers or similar).
Due to the automatic feed, make sure that there is sufficient space on the removal side in front of station-
ary obstacles (danger of crushing!).
Machine condition: Check the machine for externally visible damage and defects at least once per shift!
Any changes that have occurred (including those in the operating behaviour) must be reported immedi-
ately to the responsible office or person! If necessary, stop and secure the machine immediately!
Extraction: The machine must be connected to an effective extraction system.
This requires a mean flow velocity of 20 m/s.
Work area: An obstacle-free work area around the machine is essential for safe operation. The floor
should be level, well maintained and free from debris such as chips and cut-off workpieces.
Planing area during operation: Never try to remove offcuts, chips or other parts from the planing area
while the machine is running! Never use your hands to remove!
Chamfering and bevelling: To produce chamfers or bevels, a corresponding template must be used to
guide the workpiece and produce the desired angle. Fixed guides must be fitted to the template to pre-
vent lateral movement of the workpiece. The base plate of the template must be provided with bars to
hold the template on both sides of the thicknessing table against shifting during the workpiece feed.
Workpiece inspection: Inspect the workpiece for foreign inclusions, knots, twists and other irregularities.
Work interruptions: Switch off the machine even during short interruptions! Never leave the machine
running unattended!
Leaving the machine: Switch off the control voltage and main switch before leaving the machine. Never
leave the machine unattended in an unsecured state.

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4.3.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in
the Workflow
Observe maintenance and inspection activities prescribed in the operating manual!
These activities, as well as all other repair work, may only be carried out by qualified personnel!
For all work concerning operation, production adjustment, conversion or setting of the machine and its
safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures
according to the operating manual and instructions for maintenance work!
Secure the machine against unexpected restarting during maintenance and repair work.
➔Lock the main switch with a padlock!
Always tighten screw connections that have been loosened during maintenance and repair work!
If it is necessary to dismantle safety equipment during set-up, maintenance and repair, the safety equip-
ment must be reassembled and checked immediately after completion of the maintenance and repair
work!
Ensure safe and environmentally friendly disposal of operating and auxiliary materials (e.g. oils) and re-
placement parts (e.g. electronic components)!
4.3.3 Safe Working Practices
Always work with all protective devices! These must be in the intended places and in perfect working or-
der. Defective guards must be replaced immediately.
Do not start planing until the motor / tool has reached full speed.
Do not use damaged tools resp. knifes or cutting blocks.
Damaged parts must be replaced with new ones.
Do not exceed the permissible speed of the tool.
Workpieces that are longer than the infeed or outfeed table must be supported additionally
(e.g. table extension, support rollers or similar).
Danger from ejecting parts! Always keep the insertion shaft clear when the cutter is running and do not
look into the opening.
Repairs may only be carried out by qualified personnel and with the main switch locked.
The machine is equipped with a mechanical brake. If this brake no longer brakes within the prescribed
braking time (10 s) despite readjustment, the customer service of the manufacturer must be contacted.

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4.4 Hazardous Areas
Figure 2: Danger zones during thickness planing
Danger Zone
Type of hazard
Prevention
1
Danger of drawing in and cutting!
Although the cutter head is not accessible
from the outside, it is theoretically possi-
ble to reach into the infeed and outfeed
opening of the machine and thus into the
rotating cutter head. There is a high risk of
injury and even death here!
1. Never reach into the opening of the thickness
planer while the cutter is running or the ma-
chine is switched on (see Danger Zone 1 above).
2. Before carrying out maintenance work or re-
moving pieces of material, be sure to switch off
the main switch and secure it with a padlock.
2
Risk of kickback!
Despite anti-kickback protection, in excep-
tional cases the workpiece can kick back
dangerously and cause the most serious
injuries and endanger the lives of people.
This can be the case, for example, if the
workpiece tilts in such a way that the anti-
kickback system can no longer engage.
1. The operator must always stand next to the ma-
chine and never in front of the infeed opening.
In addition, the workpiece must never be
pushed with the body.
2. It is forbidden to stay in Danger Zone 2 (see fig-
ure above) when the cutter head is running.
This applies equally to the operator and to a
helper.
3
Danger of crushing!
The processed workpiece is constantly
pushed out of the outfeed side of the
thickness planer by means of automatic
feed. If there is an obstacle on the outfeed
side, there is a risk of a person being
crushed.
Keep the outfeed side clear at all times and do
not place any obstacles, such as walls, material
handling trolleys, forklift trucks, etc. in the Dan-
ger Zone 3 shown in the figure above.
4.4.1 Working Areas & Protective Measures
•The operator of the machine must generally stand on the infeed side of the machine, in the cutting direc-
tion and with his body to the side of the machine table during thickness planing. Do not enter the danger
zone 2 marked in Figure 2 while the cutter is running.
•To avoid tipping of longer workpieces, a table extension should be used.
•A required helper for workpiece removal must generally stand on the outfeed side of the machine. The
helper does not intervene in the machining process, but only removes the finished workpieces. It is forbid-
den for helpers to stay on the infeed side or in the danger zone.
•Any observers must generally remain outside the danger zones. A sufficient distance is prescribed so that
the operator of the machine and any assistant cannot be hindered in their work.
Operator
Table Extension
Danger Zone 2
Danger Zone 3
Obstacle
(e.g. wall.)
Danger Zone 1
Helper

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5Machine Data
5.1 Technical Specifications
Maximum planing width:
630 mm
Maximum planing height:
3 - 300 mm
Table length:
1040 mm
Machine height:
1114 mm
Maximum depth of cut:
max. 8 mm
Cutter block speed:
5000 U/min
Cutter block diameter:
125 mm
Main motor power:
7.5 kW / 10 PS
Main motor voltage:
400 V / 50 Hz
Feed motor power:
0.55 kW / 0.8 PS
0.75 kW / 1.0 PS
Feed rate:
7 + 14 m/min (standard)
3 - 24 m/min (option)
Protection class:
IP54
Space requirement:
1100 x 2100 mm
Nett weight:
1050 kg
Extraction outlet:
Ø 160 mm
Manufacturer:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne
Binger Str. 28 | Halle 120
DE-72488 Sigmaringen (Germany)
Tel.: [phone] / 755-0
Fax: [phone] / 755-2 22
Figure 3: Nameplate
5.2 Technical Features
•1040 mm long machine table with finely planed cast iron surface and the typical
features of the proven PANHANS thickness planers
•Suction nozzle for optimum extraction
•Pendulum-mounted feed rollers
•Segmented rubber infeed and outfeed roller
•2 feed rates by pole-changing feed motor or optional infinitely variable control
•Segmented pressure beam
•Thicknessing table without table glide rollers
•Electromotive height adjustment of the thicknessing table
•Position controller with touch screen

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5.3 Emission Levels
5.3.1 Noise Information
The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt-
hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether ad-
ditional precautionary measures are necessary or not.
Factors that may affect the current immission level at the workplace include the duration of exposure, the na-
ture of the workspace, other noise sources, etc., e.g. the number of machines and other activities in the vicin-
ity. The permissible workplace values can also vary from country to country.
However, this information should enable the user to make a better assessment of hazard and risk.
5.3.2 Noise Emission Values
The specified measured values are determined in accordance with EN 860.
Uncertainty allowance K = 4 dB(A)
Workplace-related emission value
Sound power level
Idle
Working area 1
74.0 dB(A)
Idle
Lwa = 83.4 dB(A)
Working area 2
70.6 dB(A)
Working
Working area 1
80.5 dB(A)
Working
Lwa = 94.2 dB(A)
Working area 2
82.7 dB(A)
The workplace-related noise emission values of the machine exceed 85 dB(A)!
Therefore, suitable hearing protection must be provided to the personnel!
Dust emission values:
Determined according to GS-HO-05
Workplace-related dust emission value
1.72 mg/m³ air (permissible 2.0 mg/m³ air)
Figure 4: Working areas (top view)
Working area 1 Working area 2

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6Dimensions
6.1 Side View and Top View
Figure 5: Dimensions side view and top view
Subject to design and dimensional changes!
1114
1091
1191
2110
1110