Holzstar SAA Series User manual

SAA 2001
Operating Instructions
SAA SERIES
Chip Extraction Unit
SAA 2001
SAA 2003
SAA 3001
SAA 3003
SAA 3001

2 SAA Series | Version 1.06
Imprint
Product identification
Chip Extraction Unit Art. No.
SAA 2001 5922201
SAA 2003 5922203
SAA 3001 5922301
SAA 3003 5922303
Manufacturer
Stuermer aschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Germany
Fax: [phone] - 55
E- ail: [email protected]
Internet: www.holzstar.de
Information about the operating instructions
Original operating instructions
Published: 07.02.2019
Version: 1.06
Language: English
Author: ES
Copyright information
Copyright © 2019 Stürmer aschinen GmbH, Hallstadt,
Germany.
Stürmer aschinen GmbH is the sole owner of the con-
tent of these operating instructions.
Forwarding and reproduction of this document as well as
use and notification of its content is not permitted without
explicit consent. Infringements will lead to claims for da-
mages.
Subject to technical changes and errors.
Contents
Imprint..................................................... 2
Contents ................................................. 2
1 Introduction ............................................ 3
1.1 Copyright ........................................................... 3
1.2 Customer service...............................................3
1.3 Disclaimer..........................................................3
2 Safety ...................................................... 3
2.1 Legend of symbols............................................. 3
2.2 Operator responsibility....................................... 4
2.3 Operating staff qualification ............................... 4
2.4 Personal protective equipment .......................... 5
2.5 Safety labels on the Chip Extraction Unit .......... 5
2.6 General safety aspects...................................... 6
2.7 Safety aspects in dealing with electricity ........... 6
2.8 Safety aspects in dealing with application of tools .. 7
2.9 Safety to operation............................................. 7
2.10 S afety aspects on servicing and maintenance ..... 7
2.11 Security check ................................................. 7
3 Intended use ........................................... 8
4 echnical Data........................................ 8
4.1 Table ................................................................. 8
4.2 Type plate..........................................................8
5 ransport, packaging, storage.............. 8
5.1 Delivery and transport........................................ 8
5.2 Packaging..........................................................8
5.3 Storage .............................................................. 8
6 Machine description .............................. 9
6.1 Illustration ..........................................................9
6.2 Scope of supply ................................................. 9
6.3 Optional accessories ........................................ 9
7 Installation and connection................... 9
7.1 Requirements to the installation location ........... 9
7.2 Set up the Chip Extraction Unit.......................... 10
7.3 Initial operation the Chip Extraction Unit............ 10
7.4 Electrical connection.......................................... 10
8 Installation of the Chip Extraction Unit .....11
9 Maintenance and Service........................12
10 Malfunctions, their potential causes
and remedies..........................................13
11 Disposal, reusing used machines........13
11.1 Decommissioning ............................................ 13
11.2 Disposal of electrical equipment...................... 13
11.3 Disposing of lubricants..................................... 13
11.4 Disposal by municipal collection point ............. 14
12 Spare parts.............................................14
12.1 Spare parts orders........................................... 14
12.2 Spare parts drawings....................................... 15
12.3 Spare parts list SAA 2001/ SAA 2003 ............ 17
12.4 Spare parts list SAA 3001/ SAA 3003 ............. 17
13 Wiring diagrams....................................18
14 EC - Declaration of Conformity.............19

Introduction
SAA Series | Version 1.06 3
1 Introduction
You have made an excellent choice in purchasing a
HOLZSTAR Chip Extraction Unit.
Carefully read the operating instructions prior to
commission-ing.
They describe correct commissioning, intended use and
safe as well as efficient operation and maintenance of
the Chip Extraction Unit.
The operating instructions form part of the Chip Extrac-
tion Unit. Always keep them at the Chip Extraction Unit´s
location of use. Please also observe the local accident
prevention regulations and general safety regulations for
the use of the Chip Extraction Unit.
1.1 Copyright
The contents of these operating instructions are pro-
tected by copyright. Their use is permitted within the con-
text of using the Chip Extraction Unit. Any further use
shall not be permitted without written consent by the ma-
nufacturer.
To protect our products, we register our rights to our
brands, patents and designs where possible in each indi-
vidual case. We take strong action against any violation
of our intellectual property.
1.2 Customer service
Please contact your specialist retailer if you have any
questions regarding your Extraction Unit or require any
technical information. Your specialist retailer will be
happy to support you with specialist advice and informa-
tion.
Germany:
Stürmer aschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt / Germany
Repair service:
Fax: [phone]
E-Mail: [e-mail]
Internet: www.holzstar.de
Spare parts orders:
Fax: [phone]
E-Mail: ersatzt[email protected]
Please submit any information and experiences you
make during application of the machine as these may be
valuable for product improvements.
1.3 Disclaimer
All data in this operation manual has been compiled on
the basis of the state-of-the-art, valid standards and gui-
delines as well as our many years of expertise and expe-
rience.
The manufacturer shall not be liable for damage in the
following cases:
- Failure to comply with the operation manual,
- Unintended use
- Deployment of untrained staff
- Conversions at one's own responsibility
- Technical modifications
- Use of unauthorised spare parts
The actual scope of delivery may deviate from the des-
criptions and illustrations in this document as a result of
special variants, optional extras or recent, technical mo-
difications. The obligations defined in the supply contract
shall apply in addition to the general terms and conditi-
ons and the manufacturer's general terms and conditions
as well as the statutory regulations valid at the time of
the conclusion of the contract.
2 Safety
This section provides an overview of all important safety
packages for personal protection as well as safe and re-
liable operation. The individual sections contain additio-
nal, task-specific safety information.
2.1 Legend of symbols
Safety instructions
Safety instructions in this operation manual have been
highlighted with symbols. Safety instructions are indica-
ted by signal terms that express the degree of risk
involved.
WARNING!
This combination of symbol and signal term indica-
tes a directly dangerous situation which may cause
death or serious injury if not averted.
A EN ION!
This combination of symbol and signal term indica-
tes a potentially hazardous situation which may
cause minor or light injuries if it is not averted.

4 SAA Series | Version 1.06
Safety
ips and recommendations
Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well
as material damage and prevent hazardous situations.
2.2 Operator responsibility
Operators are defined as the persons who operate the
machine for commercial or profitbased purposes or pro-
vide the machine to third parties for use or application
and bear the legal product responsibility in terms of the
protection of users, staff or third parties during operation.
Obligations of the operator:
If the machine is used for commercial purposes, opera-
tors are subject to the legal stipulations in terms of occu-
pational safety. For this reason, the safety instructions in
these operating instructions as well as the safety, acci-
dent prevention and environmental protection regulati-
ons valid at the installation location must be complied
with. In this process, the following shall apply in
particular:
- Operators shall obtain information about valid oc-
cupational safety regulations and determine addi-
tional hazards as part of a risk assessment which
result from the specific operating conditions at the
machine's installation location. Said risk as-
sessment shall be reflected in operating instructi-
ons for machine operation.
- During the entire machine operating time operators
must check whether the operating instructions they
created meet current standards and adapt the ope-
rating instructions where necessary.
- Operators shall clearly manage and specify the re-
sponsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.
- Operators must make sure that all persons hand-
ling the machine have read and understood these
operating instructions. Operators must also regu-
larly train staff and notify of the hazards.
- Operators shall provide staff with the required pro-
tective equipment and wearing the required protec-
tive equipment shall be mandatory.
Operators shall also be responsible for maintaining the
machine in a technically perfect condition. For this rea-
son, the following shall apply:
- Operators shall make sure that the maintenance in-
tervals described in these operating instructions
are complied with.
- Operators shall regularly check that the safety
equipment is fully functional and complete.
2.3 Operating staff qualification
The different tasks described in these operating instructi-
ons require different levels of skills in terms of the qualifi-
cations of operating staff working with the machine.
Exclusively persons of whom it can be expected that
they reliably complete assigned tasks shall be authori-
sed to carry out any tasks. Persons whose reactions
have been impaired shall not be authorized, e.g. drug
users, users under the influence of alcohol or medica-
tion.
These operating instructions specify the following perso-
nal qualifications for the different tasks:
Operating staff:
Operating staff has undergone an induction by the ope-
rator about the entrusted tasks and potential hazards re-
sulting from improper behaviour. Tasks which go beyond
normal operation may only be carried out by the operator
if they are listed in the operation manual and the opera-
tor has made him/herself familiar with them.
IMPOR AN !
This combination of symbol and signal term indica-
tes a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
NO E!
This combination of symbol and signal term indic tes
a potentially dangerous situation which may cause
material damage or harm the environment if it is not
averted.
ips and recommendations
This symbol highlights useful tips and recommendati-
ons as well as information for efficient and reliable
operation.
WARNING!
Risk from inadequately qualified
persons!
Inadequately qualified persons are unable to assess
the risks when handling the machine, thus putting
themselves and others at risk of severe injuries.
- All work must be carried out by qualified persons
only.
- Keep inadequately qualified persons and children
away from the work area.

Safety
SAA Series | Version 1.06 5
Qualified electrician:
Due to the electrician's specialised training, know-how,
experience and knowledge of pertinent standards and
regulations the electrician is in a position to work on the
electrical systems, and autonomously identify and avoid
potential hazards.
Specialist staff:
As a result of specialist training, expertise, experience
and skills in terms of the relevant standards and regulati-
ons, specialist staff is able to complete the tasks they are
entrusted with and independently identify hazards and
avert risks.
Manufacturer:
Certain work must be carried out by manufacturer spe-
cialist staff only. Other staff is not permitted to carry out
this work. Contact our customer service to have the work
carried out.
2.4 Personal protective equipment
Personal protective equipment is intended to protect the
health and safety of persons at work. Staff must wear the
personal protective equipment indicated in individual
sections of these operating instructions when carrying
out the different tasks on the machine.
The personal protective equipment is described in the
following section:
2.5 Safety labels on the Chip Extraction Unit
The following safety labels and instructions are attached
to the Chip Extraction Unit s (Fig. 1) and must be
observed.
Fig. 1: Safety labels:1 Warning of dangerous electrical voltage |
2 Safety instructions
If safety labels on the machine are damaged or missing,
this can cause errors, personal injury and material da-
mage. The safety symbols attached to the machine must
not be removed. Damaged safety symbols must be re-
placed immediately.
As soon as the signs are not clearly visible and compre-
hensible at first glance, the machine must be stopped
until new signs have been attached.
Hearing protection
Hearing protection protects the ears against hearing
damage caused by noise.
Eye protection
Protective glasses protect the eyes against projected
parts and splashes of liquid.
Protective gloves
Protective gloves protect the hands from compo-
nents with sharp objects as well as friction, abrasion,
and deep-cut injuries.
Protection of face
The face protection prevent the face of objects flying
around.
Safety shoes
Safety shoes protect feet from pinching, falling parts
and slipping on slippery surfaces.
Protective clothing
Protective work clothing means tight-fitting clothing
with low tear resistance.
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