Honeywell SLATE R8001U3001 User manual

SL AT E ™
Analog I/O Module
R8001U3001
INSTALLATION INSTRUCTIONS

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SLATE™ANALOG I/O MODULE 3
R8001U3001
Application
SLATE™ brings configurable safety and programmable logic
together into one single platform. The platform can easily be
customized for almost any requirement or application–offering
virtually limitless development opportunities with far less
complexity.
The R8001U3001 SLATE Analog I/O module provides analog
input and output capability for all combustion applications.
Features
• 4 analog cells per module
• Multiple combination of analog functionality for each cell
• Supported sensors include voltage, current, PWM, tach, RTD,
NTC, and thermocouple
Specifications
Electrical Ratings:
See Table 3–Table 7
Environmental Ratings
Ambient Temperature:
Operating: -20°F to +150°F (-29°C to +66°C).
Shipping: -40°F to +150°F (-40°C to +66°C).
Humidity: 95% continuous, noncondensing.
Vibration: 0.5G environment
Dimensions: Refer to Fig. 1.
Weight: 2 lb 1 oz (0.94 Kg)
Approvals
Underwriters Laboratories Inc. Listed, File: MP268
IRI Acceptable
Federal Communications Commission: Part 15, Class A
Must be mounted inside a grounded metal enclosure.

432-00009—01
Mounting
DIN Rail (See Fig. 2)
Required Components
R8001A1001 SLATE Base Controller
R8001S9001 SLATE Sub-Base Module
Fig. 1.
M35382
4-19/32 (117)
7-3/32
(181)
2-11/16 (68)
Mounting dimensions of analog I/O module in in. (mm).

SLATE™ANALOG I/O MODULE 5
R8001U3001
Principal Technical Features
The R8001D4001 analog I/O module provides analog input and
output capability for all combustion applications.
LED Array
There are four LEDs on the front of the analog I/O module that
provide quick identification of system status and problems. This
status is broadcast to other modules on the platform bus in case
they are affected by the inoperable module(s). There are also four
banks of LEDs for the analog cells. See Table 1 for descriptions.
LED Color Description
Power No light System does not have power
Green System has power
CPU Red No wire sheet or problem with the
wire sheet
Green Running
Fault Red Fault
No light Running
Table 1. LED Descriptions.
LED Display
The SLATE system modules have a seven-segment, three-
position LED display used for indicating the module number of
the SLATE system. The LED colors indicate the terminal state as
shown in Table 2.
Color Description
Green Terminal is on
Red Fault
No light Not in use
Table 2. Terminal LED Meanings.

632-00009—01
Select and Reset Buttons
The SLATE system modules have a Select and Reset buttons
located on the front of the module and beneath the segment
display. The Reset button is used to clear a lockout and reset the
module. The Select button is used to scroll through the segment
display information.
Installation
WARNING
Fire or Explosion Hazard
Can cause severe injury, death, or property damage.
Verification of safety requirements must be performed
each time a control is installed on a burner to prevent
possible hazardous burner operation.
When Installing This Product
1. Read these instructions carefully. Failure to follow them could
damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product
to make sure the product is suitable for your application.
3. After installation is complete, check out the product operation
as provided in these instructions.
4. The SLATE module must be mounted in an electrical
enclosure with adequate clearance for servicing, installation
and removal of modules.
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or equipment damage.
1. Disconnect the power supply before beginning installation to
prevent electrical shock and equipment damage. More than
one power supply disconnect can be involved.

SLATE™ANALOG I/O MODULE 7
R8001U3001
Fig. 2.
M35383
Installing the Analog I/O Module on the Sub-Base Module.
2. Wiring must comply with all applicable codes, ordinances and
regulations.
3. Wiring must comply with NEC Class 1 (Line Voltage) wiring.
IMPORTANT
1. This equipment generates, uses and can radiate
radiofrequency energy and, if not installed and used in
accordance with these instructions, may cause interference
for radio communications. It has been tested and found to
comply with the limits of a Class A computing device of part
15 of FCC rules, which are designed to provide reasonable
protection against such interference when operated in a
commercial environment. Operation of this equipment in a
residential area may cause interference; in which case, the
user, at their own expense, may be required to take whatever
measures are required to correct this interference.

832-00009—01
2. This digital apparatus does not exceed the Class A limits for
radio noise, set out in the Radio Interfeence Regulations of
the Canadian Department of Communications.
3. Cable shield must be terminated to ground at both ends. If
shielded cable is NOT used, use three-wire twisted cable.
Wiring
WARNING
Electrical Shock Hazard.
Can cause severe injury, death, or equipment
damage.
Disconnect the power supply from the main disconnect
before beginning installation to prevent electrical shock
and equipment damage. More than one disconnect can
be required.

SLATE™ANALOG I/O MODULE 9
R8001U3001
Fig. 3.
M35287
ANALOG INPUT
OUTPUT MODULE
4 CELLS
A
UNIVERSAL
LOW VOLTAGE
CELL
+
_
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
+
_
+
_
+
_
B
UNIVERSAL
LOW VOLTAGE
CELL
C
UNIVERSAL
LOW VOLTAGE
CELL
D
UNIVERSAL
LOW VOLTAGE
CELL
Wiring diagram for Analog I/O Module.

10 32-00009—01
Terminal Description Rating
1 Cell A (T1) See Tables Table 4-Table 7 for configuration
options
2 Cell A (T2) See Tables Table 4-Table 7 for configuration
options
3 Cell A (T3) See Tables Table 4-Table 7 for configuration
options
4 Cell A (T4) See Tables Table 4-Table 7 for configuration
options
5 Cell B (T5) See Tables Table 4-Table 7 for configuration
options
6 Cell B (T6) See Tables Table 4-Table 7 for configuration
options
7 Cell B (T7) See Tables Table 4-Table 7 for configuration
options
8 Cell B (T8) See Tables Table 4-Table 7 for configuration
options
9 Cell C (T9) See Tables Table 4-Table 7 for configuration
options
10 Cell C (T10) See Tables Table 4-Table 7 for configuration
options
11 Cell C (T11) See Tables Table 4-Table 7 for configuration
options
12 Cell C (T12) See Tables Table 4-Table 7 for configuration
options
13 Cell D (T13) See Tables Table 4-Table 7 for configuration
options
14 Cell D (T14) See Tables Table 4-Table 7 for configuration
options
15 Cell D (T15) See Tables Table 4-Table 7 for configuration
options
16 Cell D (T16) See Tables Table 4-Table 7 for configuration
options
17 Unused ---
18 Unused ---
19 Unused ---
20 Unused ---
21 Unused ---
22 Unused ---
Table 3. Terminal Ratings.

SLATE™ANALOG I/O MODULE 11
R8001U3001
Specifications based on worst case over ambient temperatures.
Basic Functions Min Typical Max Units
T1 Voltage In Range 0.0 - 15.0 VDC
Resolution - 2.43 - mV DC
Null -25.0 - 25.0 mV DC
Accuracy -25.0 - 25.0 mV DC Whichever is
greater
-1.0 - 1.0 %
Out Range 0.0 - 15.0 VDC
Resolution - 4.0 - mV DC
Null 100.0 - 100.0 mV DC
Accuracy -50.0 - 50.0 mV DC Whichever is
greater
-1.5 - 1.5 %
Current In Range 0.0 - 25.0 mA DC a
Resolution - 7.4 - uA DC
Null -0.5 - 0.5 mA DC
Accuracy -1.5 - 1.5 % 0 to 25 mA
OutbRange 0.0 - 25.0 mA DC Max Load =
500 Ω
Resolution - 4.0 - mA Ω
Null -0.5 - 0.5 mA DC
Accuracy -300.0 - 300.0 uA DC 0 to 25 mA
-50.0 - 50.0 uA DC 4 to 20 mA
T2 Voltage In Amplitude 0.0 - 15.0 VDC
Trip Point - 3.0 - VDC Comparator
Only
Hysteresis - 0.25 - VDC
Resolution - 0.37 - mV DC
Null -25.0 - 25.0 mV DC
Accuracy -25.0 - 25.0 mV DC
T3 Voltage In Range 0.0 - 15.0 VDC
Resolution - 0.37 - mV DC
Null -25.0 - 25.0 mV DC
Accuracy -25.0 - 25.0 mV DC
Current In Range 0.2 - 25.0 mA DC
Resolution - 3.7 - uA DC
Null -0.5 - 0.5 mA DC
Accuracy -1.5 - 1.5 % 0 to 25 mA
aT1 input terminal is held at constant 2.5VDC over allowable current range.
bAccuracy specification given is for 100 Ω load. Resolution specification
can be converted to mA by dividing out load.
Table 4. Specifications for Basic Cell Functions.

12 32-00009—01
Complex Functions Min Typical Max Units
Thermocouple
T2
&
T3
Type J Range -200.0 - 1025.0 °C
Resolution - 0.1 - °C
Accuracy -5.0 - 5.0 °C
Type K Range -150.0 - 1000.0 °C
Resolution - 0.1 - °C
Accuracy -5.0 - 5.0 °C
RTD
T3
&
T4
PT100 Range -135.0 - 250.0 °C 3 wire, 100 Ω
Resolution - 0.5 - °C
Accuracy -2.0 - 2.0 °C
Type
PT1000
Range -135.0 - 250.0 °C 3 wire, 1000 Ω
Resolution 0.5 °C
Accuracy -2.0 - 2.0 °C
NTC
T3
&
T4
Type
10K
Range -40.0 - 175.0 °C
Resolution - 0.1 - °C
Accuracya-2.0 - 2.0 °C -40 °C to 25 °C
-1.0 - 1.0 °C 25 °C to 125 °C
-1.5 - 1.5 %
-3.0 - 3.0 °C -40 °C to 175 °C
aTemperatures refer to sense range.
Table 5. Specifications Cell Complex Functions.

SLATE™ANALOG I/O MODULE 13
R8001U3001
Frequency / PWM
Functions
Min Typical Max Units
PWM Out
T1 Amplitude 5.0 - 10.0 VDC Low output
state = 0V
Frequency 100.0 - 1000.0 Hz
Duty Cycle 2.0 - 98.0 %DC Allowable
output %DC
Resolution - 1.0 - %
Accuracy -0.5 - 0.5 %DC 10V amplitude
Frequency In
T2 Amplitude 5.0 10.0 15.0 VDC
Range 2 - 1000 Hz
Min. “on” pulse width
(low %DC)
- 50.0 - usec 10V amplitude
Min. “off” pulse width
(high %DC)
- 130.0 - usec 10V amplitude
Duty Cycle 2 – 100
Hz
2.0 - 98.0 %DC 10V amplitude
1000 Hz 5.0 - 85.0 %DC 10V amplitude
Resolution - 1 - Hz
Accuracy -5.0 - 0 % Whichever is
greater
-1 - 0 Hz
PWM In
T2 Amplitude 5.0 10.0 15.0 VDC
Frequency 125 - 500 Hz
Min. “on” pulse width
(low %DC)
- 50.0 - usec 10V amplitude
Min. “off” pulse width
(high %DC)
- 130.0 - usec 10V amplitude
Duty Cycle 125 –
500 Hz
5.0 - 90.0 %DC 10V amplitude
Resolution - 1.0 - %DC
Accuracy 125 Hz -1.5 - 1.5 %DC 10V amplitude
500 Hz -7.5 - 7.5 %DC 10V amplitude
Table 6. Specifications for Cell Frequency Functions.

14 32-00009—01
Configuration Min Optimum Range for Performance Max
Thermocouple J -50°C 1025°C ± 4 °C
K -50°C 1000°C ± 4 °C
RTD -135°C 250°C ± 2 °C
NTC 25°C 125°C ± 1°C
Current Out 4 mA 20 mA ± .05 mA
Voltage: In / Out 2 V 10 V 0.3 %,
typical
Table 7. Suggested Sensor Selection Based on Application.
Application Recommended Wire
Size
Recommended
Part Numbers
Analog Cell
terminals
18 AWG wire insulat-
ed for voltages and
temperatures for given
application.
TTW60C,
THW75C,
THHN90C
Table 8. Recommended Wire Sizes and Part Numbers.
Recommended Grounding Practices
Use an Earth ground or a signal ground as described below.
Earth ground (Base, Rectification Flame Amp
Module, other modules optional)
1. Use to provide a connection between the base and the
control panel of the equipment. Earth ground must be capable
of conducting enough current to blow the breaker in the event
of an internal short circuit.
2. Use wide straps or brackets to provide minimum length,
maximum surface area ground conductors. If a leadwire is
required, use 14 AWG copper wire.
3. Make sure that mechanically tightened joints along the ground
path are free of nonconductive coatings and protected against
corrosion on mating surfaces.

SLATE™ANALOG I/O MODULE 15
R8001U3001
Signal ground
Note the 18V system ground is not electrically connected to earth
ground. Follow local codes and appliance recommendations to
determine if this should be connected to earth ground.
Be sure loads do not exceed the terminal ratings. Refer to the
labels or terminal ratings in Table 3.
The SLATE system must be mounted in an electrical enclosure.
When mounting in an electrical enclosure, provide adequate
clearance for servicing, installation and removal of SLATE
modules.
The maximum leadwire length is 300 feet to terminal inputs
(Control, Running/Lockout Interlock)

Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
customer.honeywell.com
® U.S. Registered Trademark.
© 2014 Honeywell International Inc.
32-00009—01 M.S. 12-14
Printed in U.S.A.
32-00009-01
For more information on the R8001U3001 and the entire SLATE
system please refer to the SLATE User Guide document located on
our website at http://combustion.honeywell.com/SLATE