Honeywell TC-RPCXX1 User manual

EXPERION PKS
RELEASE 516
Redundant Power Supply Installation Guide
EPDOC-X117-en-516A
August 2020

Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used
solely for the purpose submitted, and no part of this document or its contents shall be reproduced,
published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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Contents 3
Chapter 1 - About This Document 4
Chapter 2 - Installation 5
2.1 Preparing for Installation 5
2.1.1 Before you begin 5
2.1.2 Installation declaration 5
2.1.3 Check Components 6
2.1.4 Verify mounting space requirements 7
2.1.5 Component layout recommendations 9
2.1.6 Tools needed 10
2.2 Installing Components 11
2.2.1 Installing redundant power supply 11
2.2.2 Installing redundant power supply chassis adapter 13
2.3 Connecting Components 14
2.3.1 General wiring guidelines 14
2.3.2 Connecting adapter cable 15
2.3.3 Connecting optional annunciator cable 16
2.3.4 Connecting power 17
Chapter 3 - Operation 19
3.1 Activate Redundant Power Supply System 19
3.1.1 Turn on power 19
3.1.2 Interpreting LED indications 19
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ABOUT THIS DOCUMENT
This document provides information for installing a redundant power supply for your C200 Controller
and/or I/O chassis.
1.1 Revision history
Revision Date Description
A August 2020 Initial release of the
document.
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CHAPTER
1

INSTALLATION
lPreparing for Installation
lInstalling Components
lConnecting Components
2.1 Preparing for Installation
lBefore you begin
lInstallation declaration
lCheck Components
lVerify mounting space requirements
lComponent layout recommendations
lTools needed
2.1.1 Before you begin
Be sure you have reviewed the Preinstallation Considerations in the Control Hardware Installation
Guide and confirmed that you have taken steps to minimize Electrostatic Discharge (ESD).
CAUTION
Since power output ratings vary for given approval bodies, be sure the specified load capacity
and temperature rating for the power supply will not be exceeded in your application.
For applicable power output rating specifications, refer to the Experion specifications. The
Experion specifications can be found on the Honeywell website:
(http://www.honeywellprocess.com). Just follow the Experion product links.
2.1.2 Installation declaration
ATTENTION
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CHAPTER
2

This equipment shall be installed in accordance with the requirements of the National Electrical
Code (NEC), ANSI/NFPA 70, or the Canadian Electrical Code (CEC), C22.1. It is supplied as
“open equipment” that is intended to be mounted on a sub-panel within an enclosure. The
suitability of the enclosure and installed system shall be acceptable to the local “authority having
jurisdiction,” as defined in the NEC, or “authorized person” as defined in the CEC.
2.1.3 Check Components
Verify that you have the correct redundant power supply components to meet your particular installation
requirements. The following table lists the available components for reference and the following figure
shows a typical installation configuration.
Note that model numbers beginning with the prefix “TK” are for a coated version of the component.
Model Number Component Quantity per Chassis
TC-RPCXX1 or
TK-RPCXX1
120/240Vac Redundant Power
Supply
21
TC-RPDXX1 or
TK-RPDXX1
24Vdc Redundant Power Supply 21
TC-RPSCA2 or
TK-RPSCA2
Redundant Power Supply Chassis
Adapter
1
TC-RPSC04 Redundant Power Supply Cables
[Length is 914mm (3ft)]
2
User Supplied212-14 AWG Annunciator Wiring
[Maximum Length is 10m (32.8ft)]
2
1.The redundant power supply models can be mixed or matched, so the quantity would
be 1 per chassis if they were mixed.
2.Optional user-supplied annunciator wiring can be connected to a solid-state relay for
status and troubleshooting purposes.
ATTENTION
If you have a Series A chassis with any of the following model numbers, contact your Honeywell
Service representative for redundant power supply options.
lTC-FXXnn1
lTK-FXXnn1
Note: nn = the number of slots available in the chassis, (04, 07, 10, 13, 17).
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Chapter 2 - Installation

Chapter 2 - Installation
Figure 2.1 Typical Redundant Power Supply Application
The redundant power supplies (TC-RPCxx1 or TC-RPDxx1) are surface mounted within 3 feet of the
controller or I/O chassis. A redundant power supply adapter, (TC-RPSCA2) is installed on one end of
the chassis. Three-foot cables, (TC-RPSC04) are installed connecting the redundant power supplies to
the adapter.
2.1.4 Verify mounting space requirements
ATTENTION
Be sure you meet these minimum spacing requirements when mounting components in an
enclosure, as shown in the following Figure.
l10.2cm (4in) between redundant power supplies and the enclosure.
l2.55cm (1in) between redundant power supplies.
l15.3cm (6in) between chassis and heat source.
l5.1cm (2in) between wireway and top or bottom of chassis.
l5.1cm (2in) between wireway and power supply.
l7.7 to 10.2cm (3 to 4in) between chassis mounted horizontally - not shown.
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Refer to the dimensions for the appropriate chassis model in the following table to plan the panel layout
for your particular installation. See the Control Hardware Installation Guide for more chassis mounting
information.
Chassis Model Dimensions
All models - Right-Side View
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Chapter 2 - Installation

Chapter 2 - Installation
Chassis Model Dimensions
TC-FXX042
(With Adapter installed)
TC-FXX072
(With Adapter installed)
TC-FXX102
TK-FXX102
(With Adapter installed)
TC-FXX132
TK-FXX132
(With Adapter installed)
TC-FXX172
(With Adapter installed)
2.1.5 Component layout recommendations
We recommend that you use one of the following recommended layouts for installing redundant power
supply components with one or two chassis.
Recommended Layouts With One Chassis
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Recommended Layouts With One Chassis
Recommended Layouts With Two Chassis
2.1.6 Tools needed
l1/8-inch flat-blade screwdriver
l1/4-inch flat-blade (#2) or Phillips screwdriver
lNeedle-nose pliers
lWire stripper
lElectric drill
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Chapter 2 - Installation

Chapter 2 - Installation
2.2 Installing Components
lInstalling redundant power supply
lInstalling redundant power supply chassis adapter
2.2.1 Installing redundant power supply
Use the following procedure to install a redundant power supply on the back panel of an enclosure.
CAUTION
Do not drill holes for a redundant power supply above an already installed chassis. Metal chips
from drilling can damage the backplane and cause intermittent operation.
1. Reference the following mounting dimensions and measure and mark the location of the mounting
tab holes for the power supply on the back panel. Or, if you have help, position the power supply in
the desired location on the back panel and use a center punch to mark the location of the mounting
tab holes.
TIP
The mounting hole dimensions for a redundant power supply are identical to the ones
for a 4-slot chassis.
2. Using the marks made in Step 1, drill tap holes in the back panel of the enclosure for #10 (M4) or
#12 (M5) mounting screws.
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3. Put a split lock-washer and flat washer on a #10 (M4) or #12 (M5) screw and screw it into a top
mounting hole so it is secure, but not tight against the panel. Repeat for the other top mounting
hole.
4. Align the top mounting tab holes in the redundant power supply with the installed screws, slip the
tabs over the screws, and slide the power supply behind the washers, so it rests on the screws.
Tighten the screws.
5. Install screws and washers in the bottom mounting tabs and tighten.
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Chapter 2 - Installation

Chapter 2 - Installation
6. Observing spacing and layout recommendations, repeat this procedure to install the other
redundant power supply (ies).
ATTENTION
Be sure the power supply is mounted and all panel fabrication is completed before you
remove the protective label. The label protects the power supply from metal shavings
falling inside it.
7. Peel the protective label off the top of each redundant power supply.
8. Go to the next section Installing redundant power supply chassis adapter.
2.2.2 Installing redundant power supply chassis adapter
Use the following procedure to install a chassis adapter on the left most side of a chassis.
1. Align the right side of the chassis adapter with the left most edge of the chassis.
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2. Push the module onto the chassis until the locking tabs click.
3. Go to the next section Connecting Components.
2.3 Connecting Components
lGeneral wiring guidelines
lConnecting adapter cable
lConnecting optional annunciator cable
lConnecting power
2.3.1 General wiring guidelines
lNever run all three lines together in any application. For example, do not run input power, adapter
cable, and annunciator cable together in the same raceway.
lIf the redundant power supply and the annunciator cable use the same input power source, you can
route the power line and annunciator cable together. For example, if your application uses a Vdc
redundant power supply and the annunciator cable is connected to a Vdc input module, you can
route the power source line and the annunciator cable together, as shown below.
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Chapter 2 - Installation

Chapter 2 - Installation
lIf the redundant power supply and the annunciator cable use different input power sources, you
must route the power line and annunciator cable separately. For example, if your application uses a
Vac redundant power supply and the annunciator is connected to a Vdc input module, you must
route the power source line and annunciator cable separately. In this case, be sure to route the
annunciator cable under the tab at the top of the plastic barrier, as shown below.
lBe sure the length of the annunciator cable does not exceed 10m (32.8ft).
WARNING
When components are located in a Division 2 hazardous location, do not attempt to connect or
disconnect cables unless power has been removed, or the area is known to be nonhazardous.
2.3.2 Connecting adapter cable
Use the following procedure to connect the cable TC-RPSC04 to the chassis adapter and the redundant
power supply. This procedure assumes that there is a minimum space of 4 inches (10.2cm) between the
adapter and the enclosure per previous spacing recommendations. You will not be able to connect the
cable to the adapter, if the space is less than 4 inches (10.2cm).
ATTENTION
Be sure the redundant power supply is turned off before making any cable connections.
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1. Connect a plug on one end of the adapter cable to one of the ports on the left side of the chassis
adapter. Be sure the plug is fully seated and tighten the plug screws to secure it.
2. Connect the plug on the other end of the adapter cable to the port under the left side of the
redundant power supply. Be sure the plug is fully seated and tighten the plug screws to secure it.
3. Repeat this procedure to connect the other adapter cable to the remaining port on the adapter and
to the second redundant power supply.
4. Go to the next section Connecting optional annunciator cable.
2.3.3 Connecting optional annunciator cable
Use the following procedure to connect a user-supplied cable between the solid-state relay on a
redundant power supply to an input module in the chassis. The normally open relay is held closed
during normal operation and opens when the power supply fails or is turned off.
ATTENTION
The annunciator output is rated for resistive loads. Do not use it to drive the coil of an
electromagnetic relay.
1. Open the redundant power supply door.
2. Connect the source voltage lead to one of the terminals on the solid-state relay connector, as
shown below. The source voltage must be compatible with the input module.
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Chapter 2 - Installation

Chapter 2 - Installation
3. Connect the input point lead to the other terminal on the solid state relay; connector.
4. Connect the other end of the cable to the appropriate terminals on the input module. Be sure the
length of the annunciator cable does not exceed 10m (32.8ft).
5. Make sure the solid-state relay connector is fully seated on the power supply and tighten the
screws to secure it.
6. Close the power supply door.
7. Repeat this procedure for the second redundant power supply, if applicable.
8. Go to the next section Connecting power.
2.3.4 Connecting power
Use the appropriate portion of the following procedure to connect the power wiring to the redundant
power supply.
WARNING
Turn off power at the source of the supply before connecting to the power supply terminals.
Failure to do so could cause injury to personnel and/or equipment. This equipment must be
provided with a disconnect on each ungrounded conductor.
ATTENTION
lWe recommend 14 AWG, 75°C, copper wire for power connections.
lTorque screw terminals to 7 inch-pound (0.8 Newton-meter).
1. 120/240 Vac Power
2. Open the door on the front of the redundant power supply.
3. Connect the high side of the Vac power line (black) to the L1 terminal on the power connector.
4. Connect the low side of the Vac power line (white) to the L2/N terminal.
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5. Connect the PE ground (green with yellow stripe) to the ground terminal. Please refer to the
Protective Earth (PE) ground guidelines and Ground bus connection guidelines in the Control
Hardware Installation Guide for general grounding recommendations.
6. Be sure the power connector is fully seated on the power supply and tighten the screws to secure
it.
7. Close the power supply door.
8. Repeat this procedure for other Vac powered redundant power supplies, as required.
9. 24Vdc Power
10. Open the door on the front of the redundant power supply.
11. Connect the positive Vdc lead to the DC+ terminal on the power connector.
12. Connect the negative Vdc lead to the DC- terminal on the power connector.
13. Connect the PE ground (green with yellow stripe) to the ground terminal. Please refer to the
Protective Earth (PE) ground guidelines and Ground bus connection guidelines in the Control
Hardware Installation Guide for general grounding recommendations.
14. Be sure the power connector is fully seated on the power supply and tighten the screws to secure
it.
15. Close the power supply door.
16. Repeat this procedure for other Vdc powered redundant power supplies, as required.
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Chapter 2 - Installation

OPERATION
lActivate Redundant Power Supply System
3.1 Activate Redundant Power Supply System
lTurn on power
lInterpreting LED indications
3.1.1 Turn on power
Open the door on the front of each redundant power supply and flip the power switch to the ON
position. Close the power supply door.
3.1.2 Interpreting LED indications
Each redundant power supply includes the following two diagnostic LEDs, as shown in the following
Figure.
lPower - Green
lNon-Red (non-redundancy) - Amber
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CHAPTER
3

Use the following table to interpret the meaning of some typical status indications.
If LED
indications
are. . . Then, it means . . .
And, the possible corrective
action is . . .
Power -
Solid
Green
Non-red -
Off
Both supplies are operating properly.
(You should see this status on both
supplies, if it appears on either.)
None
Power -
Solid
Green
Non-red -
Solid
Amber
This supply is operating properly but is
the only supply providing power to the
chassis adapter.
Check the other supply.
Power - Off
Non-red -
Solid
Amber
All possible connections are made, but
the redundant power supply is turned
Off.
Turn the supply ON. If the supply
does not turn ON, follow these
steps:
1. Remove input power to
supply.
2. Wait 15 minutes.
3. Reconnect input power.
4. Turn supply ON. If the
supply still does not turn
ON, replace it.
Power - Off Any of the following conditions may
apply:
Take the appropriately
numbered action for each
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Chapter 3 - Operation