Honeywell TC-RPCXX1 User manual

EXPERION PKS
RELEASE 516
Redundant Power Supply Installation Guide
EPDOC-X117-en-516A
August 2020

Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used
solely for the purpose submitted, and no part of this document or its contents shall be reproduced,
published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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Contents 3
Chapter 1 - About This Document 4
Chapter 2 - Installation 5
2.1 Preparing for Installation 5
2.1.1 Before you begin 5
2.1.2 Installation declaration 5
2.1.3 Check Components 6
2.1.4 Verify mounting space requirements 7
2.1.5 Component layout recommendations 9
2.1.6 Tools needed 10
2.2 Installing Components 11
2.2.1 Installing redundant power supply 11
2.2.2 Installing redundant power supply chassis adapter 13
2.3 Connecting Components 14
2.3.1 General wiring guidelines 14
2.3.2 Connecting adapter cable 15
2.3.3 Connecting optional annunciator cable 16
2.3.4 Connecting power 17
Chapter 3 - Operation 19
3.1 Activate Redundant Power Supply System 19
3.1.1 Turn on power 19
3.1.2 Interpreting LED indications 19
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ABOUT THIS DOCUMENT
This document provides information for installing a redundant power supply for your C200 Controller
and/or I/O chassis.
1.1 Revision history
Revision Date Description
A August 2020 Initial release of the
document.
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CHAPTER
1

INSTALLATION
lPreparing for Installation
lInstalling Components
lConnecting Components
2.1 Preparing for Installation
lBefore you begin
lInstallation declaration
lCheck Components
lVerify mounting space requirements
lComponent layout recommendations
lTools needed
2.1.1 Before you begin
Be sure you have reviewed the Preinstallation Considerations in the Control Hardware Installation
Guide and confirmed that you have taken steps to minimize Electrostatic Discharge (ESD).
CAUTION
Since power output ratings vary for given approval bodies, be sure the specified load capacity
and temperature rating for the power supply will not be exceeded in your application.
For applicable power output rating specifications, refer to the Experion specifications. The
Experion specifications can be found on the Honeywell website:
(http://www.honeywellprocess.com). Just follow the Experion product links.
2.1.2 Installation declaration
ATTENTION
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CHAPTER
2

This equipment shall be installed in accordance with the requirements of the National Electrical
Code (NEC), ANSI/NFPA 70, or the Canadian Electrical Code (CEC), C22.1. It is supplied as
“open equipment” that is intended to be mounted on a sub-panel within an enclosure. The
suitability of the enclosure and installed system shall be acceptable to the local “authority having
jurisdiction,” as defined in the NEC, or “authorized person” as defined in the CEC.
2.1.3 Check Components
Verify that you have the correct redundant power supply components to meet your particular installation
requirements. The following table lists the available components for reference and the following figure
shows a typical installation configuration.
Note that model numbers beginning with the prefix “TK” are for a coated version of the component.
Model Number Component Quantity per Chassis
TC-RPCXX1 or
TK-RPCXX1
120/240Vac Redundant Power
Supply
21
TC-RPDXX1 or
TK-RPDXX1
24Vdc Redundant Power Supply 21
TC-RPSCA2 or
TK-RPSCA2
Redundant Power Supply Chassis
Adapter
1
TC-RPSC04 Redundant Power Supply Cables
[Length is 914mm (3ft)]
2
User Supplied212-14 AWG Annunciator Wiring
[Maximum Length is 10m (32.8ft)]
2
1.The redundant power supply models can be mixed or matched, so the quantity would
be 1 per chassis if they were mixed.
2.Optional user-supplied annunciator wiring can be connected to a solid-state relay for
status and troubleshooting purposes.
ATTENTION
If you have a Series A chassis with any of the following model numbers, contact your Honeywell
Service representative for redundant power supply options.
lTC-FXXnn1
lTK-FXXnn1
Note: nn = the number of slots available in the chassis, (04, 07, 10, 13, 17).
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Chapter 2 - Installation

Chapter 2 - Installation
Figure 2.1 Typical Redundant Power Supply Application
The redundant power supplies (TC-RPCxx1 or TC-RPDxx1) are surface mounted within 3 feet of the
controller or I/O chassis. A redundant power supply adapter, (TC-RPSCA2) is installed on one end of
the chassis. Three-foot cables, (TC-RPSC04) are installed connecting the redundant power supplies to
the adapter.
2.1.4 Verify mounting space requirements
ATTENTION
Be sure you meet these minimum spacing requirements when mounting components in an
enclosure, as shown in the following Figure.
l10.2cm (4in) between redundant power supplies and the enclosure.
l2.55cm (1in) between redundant power supplies.
l15.3cm (6in) between chassis and heat source.
l5.1cm (2in) between wireway and top or bottom of chassis.
l5.1cm (2in) between wireway and power supply.
l7.7 to 10.2cm (3 to 4in) between chassis mounted horizontally - not shown.
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Refer to the dimensions for the appropriate chassis model in the following table to plan the panel layout
for your particular installation. See the Control Hardware Installation Guide for more chassis mounting
information.
Chassis Model Dimensions
All models - Right-Side View
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Chapter 2 - Installation

Chapter 2 - Installation
Chassis Model Dimensions
TC-FXX042
(With Adapter installed)
TC-FXX072
(With Adapter installed)
TC-FXX102
TK-FXX102
(With Adapter installed)
TC-FXX132
TK-FXX132
(With Adapter installed)
TC-FXX172
(With Adapter installed)
2.1.5 Component layout recommendations
We recommend that you use one of the following recommended layouts for installing redundant power
supply components with one or two chassis.
Recommended Layouts With One Chassis
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Recommended Layouts With One Chassis
Recommended Layouts With Two Chassis
2.1.6 Tools needed
l1/8-inch flat-blade screwdriver
l1/4-inch flat-blade (#2) or Phillips screwdriver
lNeedle-nose pliers
lWire stripper
lElectric drill
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Chapter 2 - Installation