Horizon Fitness 20' ecoSAVER User manual

20’ SYSTEM
INSTALLATION & OPERATION MANUAL
Please read all instructions carefully before installing your system.
Your warranty and your enjoyment of the ecoSAVER Solar Heating System is affected by
the proper installation of this product.
WARM
COOL
Water Flow
Water Flow

2
Introduction:
1. The ecoSAVER solar panel system is designed to warm your pool water by absorbing warmth from the sun. The
water flows through the multiple tubes in the panels collecting heat as it passes through. The heated water is then
returned to your pool, thereby heating your pool and saving energy costs.
2. The ecoSAVER System connects to the pool pump and filter and requires no additional source of energy or power.
The pool pump must be running and water must be circulating through the solar panels for water heating to occur.
3. With proper installation, the ecoSAVER system can raise pool water temperature up to 10 – 15 º F and extend your
pool season. (Temperature gain is dependent on the number of hours of sunshine in the middle of the day and the
ambient air temperature.)
4. The ecoSAVER system is made from LDPE resin polymers. LDPE is ideal for its flexibility, resilience and chemical
resistance. The ecoSAVER system will provide years of use.
5. The flexibility of ecoSAVER’s LDPE material allows for easy handling and fast installation.
6. LDPE polymers will withstand temperatures up to 175 º F. This allows you to install it in direct sunlight in a hot
location (such as a hot roof) where it can absorb the maximum amount of heat more quickly.
Proper Sizing of an ecoSAVER System:
1. The number of ecoSAVER solar collector panels required will vary depending on many variables including: the size of
the pool, the number of sunny days, and the average air temperature.
2. On cloudy or rainy days water circulation through the ecoSAVER panels may actually cool water. If you run your filter
at these times, you may purchase the optional Diverter Valve Kit (part # ESDK-1). Installing a Diverter Valve will
allow water to bypass the panels and return directly to the pool.
3. A solar blanket and reel system must be used for optimal results. Failure to properly use a solar blanket will
diminish heat gain and temperature retention, especially at night. Please cover the pool at night and when not in
use.

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Determining the Number of Panels Needed:
Round Pool Oval Pool Rectangle Pool 20’ system
(1 panel)
10’ system
(2 panels)
up to 21’ up to 15’ x 25’ up to 14’ x 28’ 1 system 1 system
24’ 15’ x 30’ 15’ x 30’ 1 – 2 systems 1 – 2 systems
28’ – 30’ 16’ x 32’ 16’ x 32’ 2 systems 2 systems
33’ 20’ x 40’ 20’ x 40’ 2 – 3 systems 2 – 3 systems
Northern or cooler climates will require the larger quantity of systems. Warmer climates may use the smaller
quantity of systems. Additional panels can easily be added at a later date if you desire.
Location of ecoSAVER System:
1. For best results the ecoSAVER solar heating system must be installed in an area that receives direct sunlight for at
least 6 hour a day. This should be in the middle of the day when temperatures are the hottest.
2. The panels may be placed on the ground, on a rack, or on the roof of a building (i.e. shed, garage, or house). The
panels should face SOUTH to capture the maximum amount of sunlight. Do not face panels away from the sun, such
as on a north-facing roof.
3. If the panel(s) are installed on the ground, do not place in a high traffic area. Do not walk on the panels as it may
damage them and it will void the warranty.
4. Make sure there are no sharp objects where the panels will lie. Sharp objects can damage the panels and cause
leaks.
5. If the system is mounted on a rack, the rack should be placed at an incline of 30 – 45 º. The rack should not be
located where a child can climb on it to gain access to the pool.
6. An optional Roof Mounting Kit (#ESRMK-1) is required for proper installation on a roof or rack. (see page 4)
7. With the proper pump size, the system may be located up to 30’ from the filter system and on the roof of a 1-story
structure.

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Pool Pump Size:
1. The pump on the filter system should be a full rated pump of 1HP– 1 1/2 HP.
2. A pump less than 1 horsepower may need to be upgraded for sufficient water flow. After installation of the system
and with the filter running, place your hand in the water in front of the inlet fitting. If you feel weak flow you may
first try placing the panel(s) closer to the pool. Upgrade pump if needed.
3. If the pump is larger than 1 1/2 horsepower the optional Diverter Valve Kit (# ESDK-1) must be installed. Failure to
control the amount of water flow with a Diverter valve may result in damage to the panel.
ecoSAVER Diverter Valve Kit (# ESDK-1)
OPTIONAL
Item No. Description Quantity
1 Diverter Valve 1
2 Panel Spacer 1
Make sure the support collar stays in place on the
female End Pipe fitting. ecoSAVER Roof Mounting
Kit (# ESRMK-1) OPTIONAL
Item No. Description Quantity
1 Stainless Steel Bracket 18
2 1.25” x .25” Diam. S/S
Screws
18
3 78” x ½” Nylon Strap 6
ecoSAVER INTEX Pool Adapter Kit (# ESIAK-1)
OPTIONAL
Item No. Description Quantity
1 INTEX Hose Adapter 2
ecoSAVER Hardware Kit and Parts List
Item No. Description Quantity
1 Female Elbow Fitting 1
2 Male Elbow Fitting w/ “O” Ring 1
3 1 1/2" S.S. Clamps 2
4 Hose Adapter w/ “O” Ring 2

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INSTALLING (1) 20’ ecoSAVER SYSTEM
Water Flow
Male Twist-Connect Elbow
with Hose Adapter
End
Pipe
“Plugs”
Water Flow
Diagram A-2
1 - 20’ Panel Assembly
Female Twist-Connect Elbow
with Hose Adapter
EndPipeEndPipe
EndPipeEndPipe
1. Carefully remove the panel from the box. A panel is made of 2 half panels attached together to form 1
panel assembly. This design allows for water to flow into, through, and then out of the panel assembly.
The 2 half panels are connected at the factory.
2. Remove the strap and unroll the panel assembly. Allow it to sit in the sun so that it will become more
flexible.
3. While the panel relaxes remove the hardware kit from the box and count all pieces to make sure they are
all there. (See picture of Hardware Kit and Parts List Page 4)
4. There is a male and a female Twist-Connect Elbow. Check to make sure the “O” Rings are in place on the
male side of the End Pipe and the male Twist-Connect Elbow. Make sure the support collar stays in place
on the female End Pipe fitting. (see Diagram B1 and B2) Attach both Twist-Connect Elbows to the proper
sides of the End Pipe.
Ensure “O” Rng
is in place
B1: Male Twist-Connect Elbow connects to Female End Pipe Connection
B2: Female Twist-Connect Elbow connects over Male End Pipe Connection
Ensure “O” Rng
is in place