Horizon Fuel Cell Technologies H-CELL 2.0 User manual

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
ASSEMBLY MANUAL
H-CELL 2.0 AND HIMOTO

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
Equipped with a high performance running battery and motor, the RC car models
are capable of speeds of over 50km/h. Operating RC models in improper areas
may result in accidents causing injury or property damage. Follow the instructions
outlined below to fully enjoy operating your RC car.
1. Operate RC models in appropriate areas only.
a. Never run RC models on the road.
b. Never run RC models in a crowded area or near small children.
c. Do not run RC models in a narrow space or indoors.
2. Never touch any rotating parts such as wheels, shafts or gears, as your ngers,
hair, clothes etc. may get caught, leading to serious injury.
3. When not in use, always disconnect and remove both the battery and the
hydrogen canister.
4. Do not dissasemble the battery, fuel cell, or Hydrostik cartridges, nor cut the
cables.
5. Make sure you recharge the battery and fuel cell correctly, please follow the
instructions.
6. After use, the battery retains heat. Please wait until it cools down before
recharging. Please dispose of the battery responsibly. Never put a battery
into re.
7. Immediately stop running the RC model if it gets wet, as it may short circuit.
8. Do not tamper, disassemble or puncture the Hydrostik cartridges.
9. Keep assembled RC model and/or Hydrostik cartridges away from re, open
ame, or heat source.
SAFETY INFORMATION
Please read before proceeding to assembly

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
H-CELL 2.0 Parts list
A. Fuel cell unit
B. Pressure regulators
C. Hydrogen cartridges
D. Electronic Valve Support
E. Electronic Control Box
F. Aluminum support plate
G. Silicon rubber tubing
H. Four-port connector (A)
I. Fasteners
J. Spanner
K. Wiring protection covers
L. Aluminum plate connectors
M. Plastic tie
M1. Silicon sheet
M2. Filter
A B C
D
E
F
G
H
I
K
L
MM1 M2
J

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
RC vehicle parts list
(not included in the H-Cell 2.0 kit)
Q
NO
P
N. Chassis with car body
O. Chassis with NiMH battery, propulsion motor, servo motor, receiver and speed controller
P. Radio controller
Q. Battery charger

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
Cut the plastic strap Unscrew the screw and remove it and
the plastic support. This is done to
make room for the bracket carrying the
hydrogen system.
The cable must be moved and secured
elsewhere.
Aluminium bracket for H-cell attachment
When you open the RC box Unscrew the two front screws;
save for later.
Unscrew the back two screws;
save for later.
Sealed H-cell 2.0NOTE: the H-cell 2.0 can be oriented multiple ways on the bracket.

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
Disconnect the silicon tube and connect
another one. Then connect the solenoid
valves.
Please pay special attantion to the
direction of the solenoid valves (input and
output); the iron tting is generally the
input to the valve.
Remember - the gas goes into the valve
via the iron tting and out from the plastic
tting. This is true for both solenoid valves.
To attach the H-cell to the bracket, use
the hexagonal key and the short bolt with
the conical head.
To attach on the side you will need to use
the L proles as shown to the right, along
with the same hexagonal key.
Above: L prole, washer, security washer,
screw
Correct connection Then you need to attach the small bracket
for the solenoid valves. You will need the
hexagonal key and middle size bolts with
the rounded head.

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
Correct setting Correct setting Remove the radio receiver in order to
make room for the hydrogen system.*
*NOTE: to remove it you will need lot of force - it is attached via double sided adhesive tape.
One option is to use a at screwdriver, but be very careful so that no damage is done to the parts or the user.
Carefully set the radio receiver aside for later.
Correct setting Place the prepared hydrogen system
on the chassis and match the holes that
were left after unscrewing the screws at
the beginning.
Then take the four screws and screw
them back into their original places.
Correct connection Set of silicon tubes for setting up the H2
feeding system
Correct setting of the silicon tubes

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
One step pressure regulator connection Correct setting Attach the pressure gage to the hub
(bottom tting)
The nished assembly of the pipes once
they´re attached to the input solenoid
valve (iron tting)
The pressure gage must be connected to
the control unit as shown below
The H-cell 2.0 must be connected via the 10
pin connector to the control unit (blue box)
The radio receiver you removed earlier
from the servo motor can be attached to
the blue box via double sided adhesive tape.
This connector is coming from the motor
regulator (PWM- pulse wide modulation).
It must be connected to the connector
labeled „motor“, which is coming from the
control unit.
You need to replace the connector. Be
sure to solder properly because the
current going through the connector is
very high (peak 40A).*
*NOTE: A bad connection can lead to the control unit or fuel cell shortcircuiting, damaging the electrical system. Always match
colors: red to red and black to black.

Copyright © All Rights Reserved to Horizon Educational Group
www.horizoncurriculum.com
TEACHER GUIDE
UNIT 3
Assembly Manual: H-Cell 2.0 and Himoto
The battery must be connected to the connector labeled „battery“, which is coming
from the other side of the control unit (the blue box).
You need to replace the connector. Be sure to solder properly because the current
going through the connector is very high (peak 40A).
NOTE: A bad connection can lead to the control unit or fuel cell shortcircuiting,
damaging the electrical system. Always match colors: red to red and black to black.
Possible correct connections
Depicted here are examples of possible
connections of the H-cell to the chassis,
along with completely connected
systems.
Variant A
Variant B