HortiMaX FertiMiX-Go! User manual

FertiMiX-Go!
Installation and User Guide
SV 0.001/02/2017
130492MAN110

HortiMaX B.V. Mailing address
Honderdland 131 Postbus 33
2676 LT, Maasdijk 2676 ZG, Maasdijk
Nederland Nederland
Tel : [phone] Website: www.hortimax.com
E-mail: [e-mail], [e-mail],
[e-mail]
All efforts have been made to ensure the accuracy of the contents of this manual.
Should any errors be discovered, however, HortiMaX B.V. would greatly
appreciate being informed of them. The above notwithstanding,HortiMaX. can
assume no responsibility for any errors in this manual or their possible
consequences.
This document may not be copied or made public by means of print, photocopy,
microfilm or any other process, without the written permission of HortiMaX B.V..
Publication date:01/02/2017 15:54 130492MAN110

Contents
1 Preface 5
1.1 Terminology and method of notation 5
1.1.1 General information 6
1.1.2 Components, stickers and names 6
1.1.3 Method of notation 7
1.2 Documentation overview 7
1.2.1 Provided with every FertiMiX model: 7
1.2.2 FertiMiX-Go! 7
2 Product information and safety instructions 8
2.1 Intended use 8
2.1.1 Original Equipment Manufacturers (OEM) information 8
2.2 Certificates and declarations 8
2.2.1 Type plates 8
2.2.2 Quality control 9
2.3 Packaging, storage and shipment 10
2.3.1 Packaging and storage 10
2.3.2 Transport 10
2.4 Safety precautions and requirements 10
2.4.1 Personal protective equipment (PPE) 10
2.4.2 Chemicals 11
2.4.3 Electrical system - emergency stop 11
2.5 Installation requirements 11
2.5.1 Dealer/installer requirements 11
2.5.2 General installation requirements 12
2.5.3 Water installation requirements 12
2.5.4 Electrical installation requirements 13
2.6 Maintenance 13
2.6.1 Yearly maintenance 13
2.6.2 Monthly maintenance 14
2.6.3 Weekly maintenance 14
2.7 Recycling and removal 14
3 Hardware 15
3.1 Basic configuration 15
3.1.1 Dosing street and measurement module 16
3.1.2 Filling module with float valve 17
3.1.3 Pressure module with filter 18
3.1.4 Measurement module 18
3.1.5 Main cabinet 19
3.2 Spare components, extra options and peripheral equipment 20
3.2.1 Extra options 20
3.2.2 Peripheral equipment and accessories 21
3.2.3 Accesoz 21
4 Installing the unit 23
4.1 Installation steps 23
4.1.1 Connecting the filling pump 23
4.2 Connecting extra options 23
4.2.1 Connecting an additional dosing channel 23
4.2.2 Connecting additional sensors 25
4.2.3 Connecting additional valve cards 25
5 Preparing the unit for initial use 26
5.1 Commissioning instructions for the dealer 26
5.1.1 Checking EC control settings 26

5.1.2 Checking pH control settings 26
5.2 Operating the system pump 26
5.2.1 Setting and checking water pressure and fertilizer supply to the Venturis 27
6 FertiMiX-Go! Quick start guide 29
6.0.1 Irrigation and fertilization schedule 29
6.1 Switching on the unit 29
6.2 Valves, valve groups and irrigation groups 30
7 Maintenance 31
7.1 General information on operating the unit 31

1 Preface
Welcome to the product-specific manual for the HortiMaX FertiMiX-Go!. This manual
is intended for the dealer/installer or user of the FertiMiX-Go!. It contains specific
information on the installation and operation of the FertiMiX-Go!.
The FertiMiX series is HortiMaX's fertigation solution for application in a horticultural
environment. The FertiMiX-Go! unit is the entry-level model of our FertiMiX range.
This unit is ideal for growers seeking a basic and affordable fertigation system. The
FertiMiX-Go! is a standard unit with a basic number of options.
This manual assumes that you have purchased a standard unit without additional
peripheral equipment.
Figure 1: The FertiMiX-Go!
1.1 Terminology and method of notation
This document uses specific terminology. This section lists the main terminology used
and describes the methods of notation.
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1.1.1 General information
Term Description
Dealer This means both the dealer and the installer of the FertiMiX-Go! unit.
User The end user of the unit.
Controls A collective term for the settings, measurements, alarms and readouts
based on which the unit is controlled.
Unit The FertiMiX-Go!
1.1.2 Components, stickers and names
The main components of the FertiMiX are provided with an identification sticker. The
table below describes the meaning of each sticker.
English Dutch
P1 Filling pump Vulpomp
P2 System pump Systeempomp
EC (no) Fertilizer (no) Meststof (nr)
pHz Acid Zuur
pHl Alkali (lye) Loog
KM Pre-blending valve Voormengklep
Filling valve Vulklep
pH Control sensor Regelsensor
pH Monitor sensor Controlesensor
EC Control sensor Regelsensor
EC Monitor sensor Controlesensor
DS Pressure system pump Druk systeempomp
DV Pressure filling pump Druk vulpomp
DEC Pressure to venturies Druk naar venturies
EC Pre-blending monitor sensor Voormengcontrolesensor
Pipe Drain water suction pipe Zuigleiding drain
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Pipe Fresh water suction pipe Zuigleiding vers
Pipe Pressure pipe Persleiding
Pipe From filling pump Vanaf vulpomp
1.1.3 Method of notation
The following symbols and method of notation are used in this document:
Note: This notice provides important information or a warning. Ignoring this
information may result in damage.
Information: This notice provides additional information or a brief
explanation.
Tip: A tip provides a useful suggestion, such as a preference setting or a
recommended course of action.
The following method of notation is used in the software user instructions:
A button is indicated as follows: the Start button.
A field is indicated as follows: the Connect string field.
A tab is indicated as follows: the Main tab.
A window is indicated as follows: the Log On window.
The images or illustrations shown may differ from reality.
1.2 Documentation overview
This manual is part of a set of manuals included with the FertiMiX model that was
purchased.
1.2.1 Provided with every FertiMiX model:
The included OEM (Original Equipment Manufacturer) documentation
1.2.2 FertiMiX-Go!
FertiMiX-Go! FertiMiX-Go! product-specific manual (this manual) (no. 130492MAN)
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2 Product information and
safety instructions
This chapter provides a summary of the safety instructions with regard to installation
and use.
2.1 Intended use
The HortiMaX FertiMiX-Go! series is designed for fertigation application in a
horticultural environment. The FertiMiX-Go! series and its components have been
developed specifically for a horticultural environment.
The equipment and software provided with it must be used as delivered and are
subject to the instructions in the HortiMaX documentation included with the equipment
and software. Your warranty will be void if you fail to observe the instructions
provided by HortiMaX.
For other conditions of use, please refer to our General Conditions of Sale.
2.1.1 Original Equipment Manufacturers (OEM) information
Certain FertiMiX-Go! components, such as the pump, are purchased from suppliers.
Some of these components come with their own documentation. This documentation
is included with the unit. Please consult this documentation for the correct use and
maintenance of these components.
2.2 Certificates and declarations
The design and manufacture of the HortiMaX FertiMiX unit and components supplied
with it conform to the following standards:
CE guidelines
2004 / 108 / EC Electromagnetic Compatibility
2006 / 95 / EC Low Voltage Directive
CE standards
EN 61326:2006 EMC Emissions
EN 61326:2006 EMC Immunity
2.2.1 Type plates
Every modular component of a unit is provided with a type plate. Each type plate
shows the following minimum of information:
HortiMaX-Go!
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1TheHonderdland 131
2676 LT, Maasdijk
the Netherlands
www.hortimax.com
7
Date:YYYYMMDD
Type 2 XXXXXXXX 8
Version 3
S/N 4 U 9 12
Range 5 F 10
Resistance 6 P 11
1 The name and address of the manufacturer /
supplier and logo
7 CE marking and removal logo
2 Type description 8 No...
3 Version 9 Voltage (U) in V AC
4 The serial number of the device 10 Frequency in Hz
5 Temperature range in °C 11 Power in Watts
6 Resistance in amperes 12 QR code (optional)
The type plates of some components also specify the version numbers of the software
installed.
2.2.2 Quality control
Every HortiMaX unit is checked and tested for correct operation before shipment. The
corresponding certificate can be found in the documentation included with the unit.
A control cabinet that passes our quality inspection is provided with the label below on
the inside of the cabinet. Please contact HortiMaX if this label is missing.
1
Inspected by:
2 Name:
3 Date
4 Sign
xxxxxxxx
DD/MM/YY
xxxxxxxxx
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1 Title and logo 3 Date inspected
2 The name of the inspector 4 The signature of the inspector
2.3 Packaging, storage and shipment
Depending on the type of unit purchased, it may be shipped in one or more large
pieces and include a number of boxes with separate components.
2.3.1 Packaging and storage
HortiMaX takes the utmost care to deliver the purchased product to you in perfect
condition. In rare cases, however, damage may occur during shipping. That is why
you should always check the packaging and the product for damage or signs of rough
handling. Please report any damage to the carrier and HortiMaX.
Store the unit and any separate components in a dry and dust-free place. Do not
expose products to direct sunlight. Keep the various components in their original
packaging for as long as possible.
2.3.2 Transport
Please keep in mind your own safety and that of others when loading, unloading and
moving the unit. Be especially mindful of dangers, such as the unit falling or moving
unintentionally. Only use vehicles that are suitable for transporting the unit. Please
take into account the weight and centre of gravity of the unit during transport.
This includes the use of a heavy forklift truck with a telescopic loader and lifting
beams and / or the use of a long forks on a forklift truck.
Ensure the correct use of PPE (personal protective equipment), such as safety
boots.
2.4 Safety precautions and requirements
When installing or using the unit, please observe the following safety precautions and
requirements:
2.4.1 Personal protective equipment (PPE)
If applicable, use personal protective equipment, such as:
safety boots
safety goggles
gloves
hearing protection
etc.
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2.4.2 Chemicals
When using chemical substances, such as acids, alkali (lye) and fertilizers, observe
the following points:
When working with chemical substances take additional precautions to ensure
your own safety and that of others in your vicinity.
Make sure you have access to an eye wash station and you know where it is loc-
ated.
Consult the safety data sheets provided by the chemical substance producers
and follow the safety instructions specified. Keep these safety data sheets near
the unit.
Ensure that there is sufficient ventilation around the unit to prevent adverse
health effects from escaping vapours.
If you want to use a dosing channel for a different chemical substance, make
sure to check the following:
Is there a risk that the original substance will react with the replacement
substance? If so, clean the dosing channel first.
Is the channel's material suitable for the intended chemical substance?
When diluting chemical substances, always add the chemical substance to the
water and not the water to the chemical substance.
2.4.3 Electrical system - emergency stop
The main switch on the side of the cabinet allows you to disconnect all power to the
unit.
This switch can also be used as an emergency stop.
2.5 Installation requirements
To ensure that the unit is installed successfully, we have set a number of
dealer/installer requirements and general installation requirements.
2.5.1 Dealer/installer requirements
The unit and related software and components should be installed by a qualified
HortiMaX dealer/installer. HortiMaX considers a dealer/installer to be qualified if that
person meets the following requirements:
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Possesses expertise in installing electrical and water systems.
2.5.2 General installation requirements
Observe the following guidelines when installing the hardware:
Make sure that the unit is level.
Install the unit on a firm surface that is able to support its weight.
Install in a dry and dust-free location.
The ambient temperature must remain between 5 and 30°C (41 to 86°F).
The relative humidity may not exceed 85%, without condensation.
Avoid exposure to direct sunlight.
Avoid exposure to dripping or splashing water.
Avoid exposure to hazardous substances.
Avoid exposure to unnecessary vibrations.
Ensure that there is sufficient ventilation due to the possible accumulation of
harmful vapours.
Ensure that there is sufficient light to operate and maintain the unit.
Ensure that there is sufficient space around the unit to operate and maintain the
unit.
2.5.3 Water installation requirements
Please note the following installation requirements with regard to the water
components:
Ensure that the correct piping has been installed.
Prevent pressure losses by using the correct diameter pipes in relation to the
length of the unit and the altitude of the installation site.
If water is supplied under pressure, install a pressure reduction valve and set it
to a maximum of 0.5 bars.
Ensure that the pressure pipes are the correct diameter in relation to the dis-
tance to the tank.
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Fill the suction pipes fully with water and bleed them of air before com-
missioning.
To prevent damage during transport, certain components are shipped sep-
arately Make sure to install these components correctly.
2.5.4 Electrical installation requirements
Please note the following installation requirements with regard to the electrical
components:
Ensure that there is a stable power source.
Ensure that there are extra plug sockets near the unit to operate and maintain
the unit.
Ensure that the equipment and the electricity network is earthed/grounded.
For units with the specification 3x230V without 0 at 50/60Hz
If the power point does not supply 3x230V without 0 at 50/60Hz, then the
power supply should be connected via a separate transformer.
2.6 Maintenance
To ensure that the FertiMiX-Go! continues to operate at peak efficiency, the FertiMiX-
Go! must be inspected and maintained on a regular basis. The following sections
outline the necessary maintenance procedures for the FertiMiX-Go!.
Please observe the following guidelines when performing maintenance on the
FertiMiX-Go!:
Disconnect the mains voltage to the unit before performing any maintenance;
Ensure that all pressure has been removed from the pipes;
Ensure that no moisture can get inside the cabinet;
When replacing or disconnecting pipes, bear in mind the presence of potentially
hazardous substances. See also the section on chemical substances.
Do not leave the FertiMiX-Go! cabinet open unnecessarily.
Only use a soft damp cloth to clean the outside of the cabinet and other equip-
ment. If needed, wet the cloth in a solution of water and mild soap.
For instructions on how to clean up any spills or stains caused by fertilizers,
acid or alkali (lye), please consult the safety data sheets provided by the
producer of the substance in question.
Always take prompt and appropriate action in response to alarms.
2.6.1 Yearly maintenance
Certain maintenance tasks should be performed on the FertiMiX-Go! at least once a
year to ensure that it continues to operate smoothly.
The following inspection and maintenance tasks should be performed on the FertiMiX-
Go! on a yearly basis:
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Clean and calibrate the pH sensor.
Clean and calibrate the EC sensor. Caution: Never touch the electrodes with
your bare hands.
Clean and inspect the litre counters.
Check the valve limit switches and calibrate them if necessary.
Check the operation of the FertiMiX-Go!.
Replace the supply and dosing pipes.
2.6.2 Monthly maintenance
The following inspection and maintenance tasks should be performed on the FertiMiX-
Go! on a monthly basis:
Clean the pH sensors (see the sensor manual for instructions).
Clean the EC sensors (see the sensor manual for instructions).
2.6.3 Weekly maintenance
The following inspection and maintenance tasks should be performed on the FertiMiX-
Go! on a weekly basis:
Pumps: check the pumps for unusual noises and leaks.
Pipes: check for leaks.
2.7 Recycling and removal
If you do not return your HortiMaX product to us at the end of its life cycle, you should
dispose of it yourself.
Bear in mind that the pipes may still contain fertilizer residues. Pump the
residues into marked containers and dispose of them in the prescribed
manner. Then flush the pipes with plenty of water.
Dispose of the containers in accordance with the regulations in your country. Consult
the safety data sheets provided by the producers of the substances or equipment you
are disposing of and follow the safety instructions specified.
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3 Hardware
This chapter describes the hardware of the FertiMiX-Go! unit. The basic configuration
can be expanded with a number of extra options. As a result, the number of sensors
and dosing channels in the diagrams can vary from your unit.
3.1 Basic configuration
The unit consists of the following components:
No. Description
1Mixing tank
2Dosing street and measurement module
3Frame
4Mixing tank water outlet
5Mixing tank water inlet
6Filling module with float valve
7Connection point for fresh water supply
8Connection point for irrigation water distribution
9Main switch / emergency stop
10 System pump
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No. Description
11 Pump thermal cut-out (optional)
12 Integrated process computer and control panel
13 500-micron sieve filter
14 Pressure module with filter
15 Venturi (at least 1, no more than 5)
16 Supply pipes (at least 1, no more than 5) for fertilizers and acid/lye
(optional)
3.1.1 Dosing street and measurement module
A dosing street consists of one or more dosing channels. A separate dosing channel is
required for each fertilizer you wish to dose. The measurement module contains at
least one EC sensor. The figure below shows the most complete configuration.
No. Description Component
of:
1pH sensor and pH monitor sensor
2EC sensor and EC monitor sensor
3Pressure gauge after filter, 0.0 - 2.5
bars -> 2.2 bars
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No. Description Component
of:
4Dosing valve
Fertilizer
dosing
channel
5Needle valve
6Sight glass of venturi flow meter
7Pressure module with filter*
8Optional acid dosing channel, recognizable by location
and different colour sight glass
* If necessary, shorten the included suction hose or replace it by a pipe of a different
length and/or diameter.
3.1.2 Filling module with float valve
The filling module is located directly after the connection point of the fresh water
supply.
The float valve shuts off the water supply if the water level in the mixing tank rises
too high. You can also use the button on the float valve to control the water supply to
mixing tank manually.
1 Dummy pipe for transport
2 Connection point for fresh water, 50-mm coupling
3 Float valve
4 Connection point to mixing tank
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3.1.3 Pressure module with filter
The pressure module is located directly after the connection point of the irrigation
water distribution pipe.
The pressure module leads part of the irrigation water back to the measurement
module and the venturi in order to:
measure the EC value
measure the pH value (optional)
draw fertilizers.
No. Description
1Dummy pipe for transport
2Connection point for irrigation water distribution pipe, 50-mm coupling
3Pressure gauge (0 - 6 bars) for filter (4 bars)
4500-micron sieve filter
5Pressure regulator
6Connection point to dosing unit and measurement unit
3.1.4 Measurement module
The measuring module is located directly after the pressure module and is a branch of
the dosing street supply channel. Once the measurements have been performed, the
water is fed into in the mixing tank.
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No. Description
1Connection point from pressure module
2EC sensor (T-piece connection, 25x1 inch pi.pr. )
3EC monitor sensor (T-piece connection, 25x1 inch pi.pr. )
4pH sensor (T-piece connection 25x1 inch pi.pr.)
5pH monitor sensor (T-piece connection 25x1 inch pi.pr.)
6Return to mixing tank
3.1.5 Main cabinet
The main cabinet consists of a metal cabinet equipped with control hardware and
software and a control panel.
Type FertiMiX-Go! main cabinet
Dimensions H400xW300xD150
Characteristics HortiMaX-Go! built-in controller
20800400 Smart Switches Climate Control Weather
+ Alarm
20801510 Smart Switch Irrigation ControlEC
20801200 Smart SwitchIrrigation Control System
Pump
Power supply: 74181410 3 x 400 V, 50 Hz
74181416 3 x 400 V, 60Hz
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3.2 Spare components, extra options and
peripheral equipment
You can order spare components, extra options and peripheral equipment. See the
HortiMaX website for the latest information. Please remember to include your original
order confirmation with your new order.
3.2.1 Extra options
The unit can be expanded with the following options:
Item no. Name Description
74181801 Acid dosing channel 80
l/hour, 50 Hz
Including sensor and Smart Switch
74181811 Acid dosing channel 80
l/hour, 60Hz
Including sensor and Smart Switch
74181802 Additional dosing channel
80 l/hour, 50 Hz
Up to 3 additional dosing channels can be
installed on the unit.
74181812 Additional dosing channel
80 l/hour, 60Hz
Up to 3 additional dosing channels can be
installed on the unit.
74181803 EC monitoring sensor EC monitor sensor (increases the
accuracy of EC dosing)
74181804 pH monitoring sensor pH monitor sensor (increases the
accuracy of pH dosing)
74181705 Pump thermal cut-out Prevents the pump and pipe system from
overheating
20801700 Smart Switch Irrigation control valves (8 valves, 2
Amps, 2 Start contacts.
20810200 Valve Cabinet Valve Cabinet with 8-valves card 24VAC
(incl. Smart Switch Irrigation Control –
Valves, 2 Amps)
20810100 Valve Cabinet Valve Cabinet with 8-valves card 24VDC
(incl. Smart Switch Irrigation Control –
Valves, 2 Amps)
74181805 Thermal cut-out FertiMiX-Go! thermal overload protection
for the pump
74181820 Filling pump FertiMiX-Go! filling pump 3 x 400 V/50 Hz
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