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Agriweld TRANSPORT BOX User manual

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1
TRANSPORT BOX for John Deere 8RX
Tombstone
Agriweld Ltd
Main Street
Garton-on-the-Wolds
Driffield
YO25 3ET
2
Contents
Page 3
General Safety & Qualifications & Training
Page 4
Unit Weight & Risks of Overloading
Page 5
Pre-Use Checks & Storage
Page 6
Attachment to tractor tombstone
Page 7
Assembly
Page 8
Parts List
Page 9-10
Special Safety Instructions & Important Maintenance
Page 11-12
Connecting Your LED’s
Page 13 –15
Risk Assessment
Page 16
Warranty
Page 17
Stickers
Page 18
C E Declaration of Conformity
Page 19
Notes
3
Introduction
General Safety
This manual must be provided to all persons concerned who will be involved with the setting up,
operation, maintenance and use of the tractor and transport box. It must be available at all times.
If important safety instructions are not complied with, it can lead to the risk of injury to you and
others as well as damage to property and the environment.
NON COMPLIANCE WITH SAFETY INSTRUCTIONS CAN LEAD TO WARRANTY CLAIMS BECOMING
INVALID.
Qualifications and Training
Only personnel with the appropriate licence are authorised to use this attachment.
Statutory minimum age limits must be observed and reliable personnel only should perform
maintenance/work on this attachment.
Persons undergoing training or instruction or taking part in a general training course should only use
this implement under direct supervision of an experienced* and trained person.
The use of spare parts, accessories and ancillary equipment not supplied or approved by Agriweld
could have detrimental effects to the construction or functions of the Agriweld transport box.
Agriweld shall not be responsible for any damage caused by the use of spare parts or accessories
and ancillary equipment not supplied or approved by Agriweld.
The operator must be aware of their responsibilities with regard to observing traffic regulations. The
operator must have the authority to refuse instructions issued by third parties which contravene
safety.
Any conversions or modifications to the attachment may only be carried out after prior consultation
and written confirmation from Agriweld.
*Experienced personnel are classed as those persons with appropriate engineering knowledge and
training from an approved provider, supplemented with experience of working with this type of
activity.
4
Further Safety
Any warning signs/instructions on the machine provide important information and must be
observed.
Ensure that you are familiar with the equipment, controls and functions before starting work.
Check around the machine for any noticeable damage, or missing parts before starting work.
It is advisable that the operator wears close fitting clothing to avoid the risk of snagging and
trapping.
Ensure that you watch out for wandering individuals (particularly children!)
Always match your speed to the conditions and legal speed limits. Observe and respect traffic
regulations when using public roads.
Remember to take into account the size of any attachments to the tractor and be aware of the
sideways forces acting on the machine when turning and negotiating corners. Always ensure you
have adequate all-round visibility.
The driving characteristics of the forklift/loader/tractor are influenced and altered by the
attachment of mounted machines and it is important to ensure adequate steering and braking ability
as required.
Unit Weight –Excludes additional concrete
•8RX Transport Box 265kg
•Bespoke sizes = Please refer to individual serial plate for details
Please note dimensions and weights may be subject to change without prior notification.
RISKS OF OVERLOADING
It is your responsibility to check the maximum load capacity of your tractor chassis/front linkage,
before ordering your transport to ensure that you do not exceed the recommendations advised by
the tractor/front linkage manufacturer.
Agriweld accepts no responsibility for damage or injury occurred by attaching a transport box that
exceeds the maximum capacity advised by the tractor/front linkage manufacturer.
It is important to ensure any additional weight imposed when carrying tools/spares stored within
the transport box is also accounted for and the additional weight does not exceed the overall
maximum capacity of the tractor’s linkage/chassis.
IMPORTANT: The max capacity of any ancillary options (such as front hooks) must also be
accounted for. Any additional load imposed must also be included within the overall max weight that
the transport box imposes on the tractor chassis.
5
PRE-USE CHECKS & STORAGE
Before operational use, it is important to inspect the tractor and attachment with the recommended
pre-use checks to prevent damage or danger.
•Check that the tractor is in full working order.
•Check all mounting/securing pins are present and do not appear to be worn or missing.
Replace as required.
•Check any lights on the attachment are in full working order.
•Physically check all nuts and bolts or other fixings are present and tight. Do not use if any are
missing or broken.
•Visually check welds for cracks - this can compromise the strength and operational use of
the product and may pose a health and safety risk.
•If relevant, check round all hydraulic hose and connections for leaks and damaged hydraulic
pipe. Replace as required. Do not attempt to repair hydraulic hose.
•Check for any potential damage to the serial plate as this helps to identify the product, its
origin of manufacture and will be required to order spare parts if needed.
•Check all ancillary parts are present, in good condition and that none are defective or
missing.
•When products are to be stored away when not in use, correct storage methods are
important in protecting the paintwork. The product should be cleaned down thoroughly and
stored inside where possible, always detach any other attachments from the Agriweld
product when you have finished using them.
•Always store your product in an area free from obstruction so not to cause hazard to others
or damage to it.
•Always follow and record a regular greasing /lubrication routine. Essential greasing points
are marked and easy to see on the product.
6
ATTACHMENT TO TRACTOR TOMBSTONE
Ball
Use a forklift to pick up the transport box and position
as shown so the attachment hooks are located over the
tractors tombstone weight carrier and lower the box
until the tractor is supporting its full weight. Proceed to
fit the centre bolt (8) and secure on the underside of
the tombstone with the washer (11) and nut (10)
provided.
Before fully tightening the centre bolt, tighten the two
outside bolts (9) against the underside of the
tombstone & proceed to tighten the nut (10) for the
centre securing bolt (8) after.
9
Tractor tombstone
8
11
10
7
Transport Box Assembly
3
5
2
6
8
4
11
1
7
10
9
12
13
8
Transport Box Parts List
NO
DESCRIPTION
PART NUMBER
QTY PER BOX
1
Transport box body
-
1
2
Logo
-
1
3
Light cover
2018_TB_HNG_0414NO
CUT.SLDPRT
2
4
LED Side Marker
AW_AMB_SM
2
5
Lid
2020_JD8RX_TB_Ass03NO
CUT.SLDASM
1
6
Chevron
AW_CHV_STL
2
8
Center securing bolt
AW_M24x280_B
1
9
Outer securing bolts
AW_M24x200_B
2
10
M24 Nuts
AW_M24_NL
5
11
Centre securing washer
2020_JD8RX_TB_1201_NO
CUT.SLDPRT
1
12
Junction Box
-
1
13
Lid Seal
Under lid marked purple
1
9
Special Safety Instructions
Take extra care when connecting or disconnecting the transport box to/from the tractor. Be aware
of what is under the transport box (such as your feet) before dropping it off. Do not work under a
suspended load.
Ensure that the tractor’s hydraulic system is in full working order.
Never allow any person to stand between the tractor and the transport box during connection or at
any time unless the tractor is secured against rolling away by use of a parking brake and/or wheel
chocks.
It is forbidden to allow any persons to ride or sit on the transport box at any time. Observers should
maintain a safe distance when machine is in use.
When performing any adjustments to the machine the tractor engine must be switched off for
safety.
Ensure that any items stored in the transport box are secured by closing the lids.
Important maintenance/visual safety checks
Ensure the transport box is correctly attached to the tractor front end correctly.
Check all securing pins/bolts for wear and ensure that none show significant signs of wear, damage
or are missing. Do not use until rectified/replaced.
Check that any ancillary options are fitted and function correctly and all fixings are present and
secure.
Ensure that all LED’s are working prior to driving on the highway.
Only *experienced/trained individuals should perform the attachment of bolster mounted
attachments.
Keep the transport box clean at all times to help you perform visual checks easily.
To avoid the risk of accidents, and if applicable, individual parts and larger subassemblies being
moved for replacement purposes should be carefully securely attached to lifting tackle. Use only
suitable hoisting and lifting gear with adequate load capacity, which is in proper working condition.
Never work or stand under suspended loads!
The securing of loads and the instruction of crane operators should only be entrusted to experienced
persons. A signaller giving instructions must be within sight of the crane operator or must be
provided with a radio link.
For carrying out any overhead work, if applicable, always use specially designed facilities or safe
ladders/ platforms. Never climb on the attachment! Wear a safety harness when carrying out
maintenance work at greater heights.
Clean the attachment, especially connections and threaded unions (if relevant), of any traces of oil,
fuel or preservatives before carrying out maintenance/repairs! Never use aggressive detergents. Use
lint-free cleaning cloths.
10
Before cleaning the attachment with water or steam jets (high-pressure cleaners) or other cleaning
agents, cover or tape all openings and electrical components which –for safety and operational
reasons –must be protected against ingress of water, steam or cleaning agents (if applicable).
After cleaning, if applicable, examine all fuel, lubricant and hydraulic oil lines for leaks, loose
connections, scuffing marks and damage. Any defects found must be rectified without delay.
Always retighten any screwed connections that have been unscrewed during maintenance and
repairs.
Any safety devices removed for setting-up, maintenance or repair purposes must be refitted and
checked immediately upon completion of the maintenance and repair work and prior to operation.
There are no operational parts associated with your transport box although please follow the
checks below regularly to ensure that any noticeable damage or faults are noticed.
•Before use, always check round the transport box to ensure no damage has occurred and
that the attachment appears safe to use.
•Keep the transport box clean at all times to enable users to perform easy visual check for
damage/faults.
Acquiring spare parts
Please quote the details on the type plate(s) as well as the machine’s serial no. on every order for
spare parts or accessories, or enquiries of a technical nature.
The use of spare parts supplied by others shall only be permitted after consultation with the
manufacturer. Original spare parts and accessories authorised by the manufacturer ensure safe and
reliable operation. The use of other parts may invalidate the liability of the manufacturer for any
consequences arising from such use.
Disposing of replaced parts
The following points should be observed before replacing or disposing of parts.
-Replaced parts, which still function, should be cleaned and stored in an orderly manner.
-Machine parts, which cannot be repaired should only be disposed of at appropriate
collecting points or be collected by a scrap metal dealer.
-So-called “valuable” materials should be disposed of in a proper way, i.e. plastics, rubber,
scrap metal, etc. should be recycled.
-Collect and dispose of old oil in accordance with the current regulations.
CONNECTING LEDS
The transport boxes are fitted with amber side marker lights as standard, however, it is not supplied
with the relevant 12-24V electrical plug which can vary, to suit the connection to your tractor.
Please check that your LEDs are working correctly before use in the dark and especially when in use
on public roads. Please note that you are responsible for ensuring the LEDs are in full working order
before each use and this should form part of your routine maintenance checks.