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  9. HP TouchSmart IQ510 Installation instructions

HP TouchSmart IQ510 Installation instructions

EL-MF877-00 Page 1
Template Revision B
PSG instructions for this template are available at EL-MF877-01
Product End-of-Life Disassembly Instructions
Product Category: Personal Computers
Marketing Name / Model
[List multiple models if applicable.]
HP TouchSmart IQ510 PC Series
Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions
for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU
directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE).
1.0 Items Requiring Selective Treatment
1.1 Items listed below are classified as requiring selective treatment.
1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as
applicable.
Item Description Notes
Quantity
of items
included
in product
Printed Circuit Boards (PCB) or Printed Circuit
Assemblies (PCA) With a surface greater than 10 sq cm 10
Batteries All types including standard alkaline and lithium coin
or button style batteries 1
Mercury-containing components For example, mercury in lamps, display backlights,
scanner lamps, switches, batteries 4
Liquid Crystal Displays (LCD) with a surface greater
than 100 sq cm Includes background illuminated displays with gas
discharge lamps 1
Cathode Ray Tubes (CRT) 0
Capacitors / condensers (Containing PCB/PCT) 0
Electrolytic Capacitors / Condensers measuring
greater than 2.5 cm in diameter or height 0
External electrical cables and cords 3
Gas Discharge Lamps 0
Plastics containing Brominated Flame Retardants
weighing > 25 grams (not including PCBs or PCAs
already listed as a separate item above)
0
Components and parts containing toner and ink,
including liquids, semi-liquids (gel/paste) and toner Include the cartridges, print heads, tubes, vent
chambers, and service stations. 0
Components and waste containing asbestos 0
EL-MF877-00 Page 2
Template Revision B
PSG instructions for this template are available at EL-MF877-01
Components, parts and materials containing
refractory ceramic fibers 0
Components, parts and materials containing
radioactive substances 0
2.0 Tools Required
List the type and size of the tools that would typically be used to disassemble the product to a point where components
and materials requiring selective treatment can be removed.
Tool Description Tool Size (if
applicable)
Description #1 M3 Screwdriver
Description #2 M2 Screwdriver
Description #3
Description #4
Description #5
3.0 Product Disassembly Process
3.1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment:
1. See detailed instructions attached below
2.
3.
4.
5.
6.
7.
8.
3.2 Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items
contained in the product that require selective treatment (with descriptions and arrows identifying locations).
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1SCREW M3*5L (P) W-ZN #2 1 1DVT-R00 2008/2/14 Initial
2JAN_LOWER_REAR_COVER 1 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1#2(5.0±0.5kgf/cm ) 1
2 thin/thick gauge 1
3第1頁
4共63 页
electricl screw driver
tool
P/N
disassemble lower plastic rear cover
Form NO.:ISZ-5P5001-001 Rev.01(C)
页碼
Action
P/N Pegatron 文號
PM3-00601-C7H002
13GMAP4F050S
13GP157AP060-1H2
Model:
Rotate unit, and put the unit on the
shutter table .
1
Disassemble screw on rear cover with
electrical screw driver and place it in material
box.
Attention: 1. Do not scratch rear cover.
2 Do not mi scre s
3
1.Pull plastic rear cover out as the pic3.
2. put the rear cover palce in material
box.
Attention: Do not scratch plastic rear
co er
4
2
Put stand upward ,
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1SCREW M4*8L (K) W-ZN #2 4 1DVT-R00 2008/2/14 Initial
2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1#2(5.0±0.5kgf/cm ) 1
2
3第2頁
4共63 頁
页碼
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble screw
P/N
electricl screw driver
P/N Pegatron 文號
PM3-00601-C7H002
13GMAK4J080S
Model:
2
34
2.Put stand downward ,
2
1.Remove four screws and place them in
material box.
Attention: Do not mix screw.
1
1
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1JAN_IO_CLIP 1 1DVT-R00 2008/2/14 Initial
2JAN_HINGE 1 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第3頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble rear cover stand&IO_CLIP 页碼
P/N
13GP1570P310-1H2
1
570M300-1H2S:13GP1570M3
1
Model:
P/N Pegatron 文號
PM3-00601-C7H002
1.Take stand out of chassis.
2.Put the chassis in material box.
Attention: Do not scratch plastic parts.
1
Press two hooks on IO_CLIP plastic part
& pull plastic part out.
Attention: Do not break hooks
2
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1MAIN_REAR_COVER_ASM(后蓋)11DVT-R00 2008/2/14 Initial
2SCREW M3*5L (P) W-ZN #2 9 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1#2 (5.0+/-0.5kgf/cm) 1
2
3第4頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble main rear cover&odd cover 页碼
electric screw driver
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GP157AP040-1H2
13GMAP4F050S
Disassemble 7 screws on plastic part as picture. Place screws in material box.
Attention: Do not scratch rear cover &mix screws.
6
7
3 4
1 2
7
65
12
Take ODD cover and place them in temporary
area.Disassemble 2 screws on plastic part as picture.
Attention: Do not scratch ODD and plastic rear cover.
8
9
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1SCREW M3*5L (P) W-ZN #2 2 1DVT-R00 2008/2/14 Initial
2JAN_AMP_BOARD_SHIELDING 1 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1#2-6(5.0+/-0.5kgf/cm) 1
2
3第5頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble AMP SHIED 页碼
electric screw driver
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GMAP4F050S
13GP1570M240-1H2
Pull aparts all hooks on plastic of main
rear cover.Attention: 1.Pull apart from
down to up.2.Do not break hooks.3.Do
not scratch rear cover.
1
1
2
43
Tear two cable routing tape as picture.
1
2
2
1.Remove AMP SHIED as picture.
2.Put AMP SHIED in the material box
Attention: Do not scratch AMP SHIED
rear cover.
4
Disassemble 2 AMP Board shield
screws vertically and place them in the
box.
Attention: Do not mix screws
12
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1SCREW M3*5L (P) W-ZN #2 11 1DVT-R00 2008/2/14 Initial
2HP_JAN_REAR_SHIELD_ASM 1 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1#2-6(5.0+/-0.5kgf/cm) 1
2
3第6頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble rear shied 页碼
electric screw driver
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GMAP4F050S
13GP157AM030-1H2
1.Disassemble rear shied metal parts from chassis.
2.put rear shied in box.
Attention:1.Do not touch the electrical components &
scratch cables.
2
Disassemble 11 screws on rear shied as picture ,put
them in box.
Attention: Prevent screws fall off in unit , do't mix
screws
11 12
345
10
98
6
7
1
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1 1 DVT-R00 2008/2/14 Initial
2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第7頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action pull out ODD SATA& power&switch cable 页碼
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
1.Cut 1pcs cable tie with nipper and put it into the
waste parts box;
2.Press ODD SATA cable hook, and then pull out
ODD SATA cable vertically from MB port, as the
blue mark in PIC show.(Note:Don't damage
po
rt
,pa
rt
s
a
n
d
cab
l
e)
1 2
Take ODD power cable out along cable routig
way.
(Note:Don't damage other component on MB)
Pull out ODD switch cable vertically from MB port,as the
blue mark in PIC shown.
(Note:Don't damage port,parts and cable)
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1
S
ATA CBL 4P/7P TO 13P,L:410mm 1 1DVT-R00 2008/2/14 Initial
2W.H CBL 4P TO SW,L:250mm 1 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第8頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action take ODD 页碼
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
1
H2 S:14G000111800H2S:14G
0
0
H2 S:14G030037201H2 S:14
G
Route ODD sata cable,ODD power cable and ODD
switch cable separatly.
Note:Don't damage cable.
1
Un-lock the screw vertically with electric
screwdriver,and put it into parts box.
Note:Don't damage parts and mix parts.
2
Take ODD and grasp it to right direction. And
then make ODD frame out of .
Note:Don't damage parts.
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1POWER_SWITCH_HOLDER 1 1DVT-R00 2008/2/14 Initial
24P TO SW,L:250mm 1 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第9頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble ODD switch cable 页碼
P/N
S:14G030037201H2
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GP1570P440-1H2
14G030037200H2
Pull ODD sata cable&power cable out
vertically.Put them in box.
Note:Don't damage cable&port.
1
As PIC shown,take out ODD switch cable along the gap of ODD
holder.and check if ODD switch cable&ODD holder is ok or not,
and put them into parts box.
Press two hooks in ODD holder and
take ODD holder out from iron part.
Note:Make sure that two hooks in
ODD holder aren't damaged.
4
3
2
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1SCREW M2*2L (K) W-ZN #1 4 1DVT-R00 2008/2/14 Initial
2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1#1(1.0±0.2kgf/cm) 1
2
3第10 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble screw 页碼
Electric screw driver
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GMAK3C020S
As PIC shown,Un-lock 4pcs screw with electric screwdriver and put screws into parts box.
Note:Don't make screw mix parts.
12
1
2
1
2
As PIC shown,pump out ODD from ODD
frame horizontally.
Note:Don't knock parts.
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1JAN_ODD_CAGE_TOP 1 1DVT-R00 2008/2/14 Initial
2DVD S-SATA SM 8X/6X/5X/6X/6X 1 2
3JAN_RB_SHIELD_GASKET_5 1 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第11 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble ODD 页碼
P/N
13GP1570T240-1H2
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GP1570M070-1H2
17G141134002H2
DVD Writer Model TS-T633
Pull outODD,Check if Vendor spec is
correct;check if there is a damage on ODD panel
.and the screw is locked ok as PIC shown
Note:When taking ODD,don't touch ODD port.
1
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1 1 DVT-R00 2008/2/14 Initial
2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
11
2
3第12 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action cut cable ties &pull outHDD SATA cable 页碼
挟口钳
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
1
1.Cut 1pcs cable tie with nipper and put it into the waste
parts box;Note:Don't damage cable;don't let cable scratch
MB,Don't make tie-cable drop into unit.
2.Route HDD sata cable as
p
ic show.
Pull HDD sata cable from MB port out vertically.
Note:Don't damage cable&port;and the hook
should be pressed entirely.
2 3
Cut 1 pcs tie-cable with nipper.and put it
into the waste parts box;
Note:Don't make tie-cable drop into unit.
Route SATA
cable
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1JAN_C_BKT 1 1DVT-R00 2008/2/14 Initial
2SCREW M3*5L (P) W-ZN #2 2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1#2 (5.0±0.5kgf/cm) 1
2
3第13 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble cable& c-braket 页碼
Electric screw driver
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GP1570M210-1H2
13GMAP4F050s
Disassemble 2 pcs screws on C-braket and
put them into parts box.
Note:Don't make screw mix parts.
2
1
2
Pull HDD power cable from MB connect out vertically. And route
HDD power cable as the yellow in PIC shown.
Note:Don't damage cable.
1
Take C-braket parts off HDD;
.Put it in parts stocks;
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1SATA CBL 7P TO 7P,L:210mm 1 1DVT-R00 2008/2/14 Initial
2 2
3 3
4 ATA PWR CBL 4P TO 15P,L:170m
m
14
5 5
6 SCREW M3*5L (P) W-ZN #2 1 6
Item Name Q'ty Item Version Issue Date Difference
1#2 (5.0±0.5kgf/cm) 1
2
3第14 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble HDD& HDD sata &powercable 页碼
Electric screw driver
13GMAP4F050S
P/N
S:14G000104612H2
1H2S:14G000110810H2S:14G
0
Model:
P/N Pegatron 文號
PM3-00601-C7H002
14G000104611H2
S:14G000104610H2
Disassemble 2 screws on HDD braket
and put them into screw-box.
Note:Don't make screw mix parts.
2
1
1.Take HDD edge,then push HDD upside
until take out HDD from base pan.
2.Put HDD in parts stocks.
1.Pull out sata cable from HDD vertically;
2.Hole HOD power cable port and pull out
SATA cable vertically;
Note:Don't damage cable,hook and port.
HDD Sata
HDD POWER
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1 1 DVT-R00 2008/2/14 Initial
2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第15 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action disassemble HDD 页碼
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
Take HDD edge,and take HDD from the
frame.
As PIC shown,disassemble 4 screw on
frame and put screws into parts box.
Note:Don't make screw mixed.
1
2
3
4
1 2
1.According to checklist,Check if HDD vendor&spec is
correct;port&pin is ok;parts in PCB is ok.
Note:when taking HDD,don't touch HDD PCB.
34
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1JAN_HDD_CAGE 1 1DVT-R00 2008/2/14 Initial
2JAN_IO_INSERT 1 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第16 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action put out HDD frame&IO_insert 页碼
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
13GP1570M060-1H2
13GP157AP070-1H2
Pull out frame and put it into
parts box.
Note:Don't make screw mixed.
12
Press IO_insert hook and push horizontally
until taked out it from base pan.
Note:1.Don't scrape IO_insert;
2.Don't damage hook&cable.
1.Check if IO_INSERT OK.
2.Place IO_INSERT into parts stocks.
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1 1 DVT-R00 2008/2/14 Initial
2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第17 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action DE I/O AUDIO&SIDE I/O USB cable&AMP a
u
页碼
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
2
As PIC show, route power cable &side I/O audio
cable&side I/O USB cable.
Note:Don't damage cable.
As PIC shown,pull side I/O,audio cable&side I/O
USB out vertically from M/B connector.
Note:Don't damage cable&port.
side i/o audio
side i/o USB
1
Routin
g
cable
AMP audio
As picture show,pull out the AMP audio cable
from the M/B corresponding connect.
Notice:Don't touch the electron component on
M/B,don't cut off the cable.
3
Standard Operation Procedure JAN Process: Rework
Item Name Q'ty Item Version Issue Date Difference
1 1 DVT-R00 2008/2/14 Initial
2 2
3 3
4 4
5 5
6 6
Item Name Q'ty Item Version Issue Date Difference
1
2
3第18 頁
4共63 頁
Form NO.:ISZ-5P5001-001 Rev.01(C)
Action pull out card reader usb&1394 cable 页碼
P/N
Model:
P/N Pegatron 文號
PM3-00601-C7H002
card read USB
As picture show,pull out the card read
USB cable from the M/B corresponding
content verticallyNotice:Don't touch the
electron component on
M/B,don't cut off the cable.
1
As picture show,pull out the 1394 cable from the M/B corresponding connect vertically.
Notice:Don't touch the electron component on M/B,don't cut off the cable.
card read1394
32
Cable-routing

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