HP ProBook 635 Aero G7 Assembly instructions

EL-MF877-00
Template Revision C
Page 1
Last revalidation date 04-01-2018
HPI instructions for this template are available at EL-MF877-01
Product End-of-Life Disassembly Instructions
Product Category: Notebooks and Tablet PCs
Marketing Name / Model
[List multiple models if applicable.]
HP ProBook 635 Aero G7 Notebook PC
HP ProBook 635 Aero G7
HP ProBook 635 Aero G8 Notebook PC
HP ProBook 635 Aero G8
HP mt32 Mobile Thin Client
HP mt32
HSN-I39C
Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the
disassembly of HPI products to remove components and materials requiring selective treatment, as defined by EU directive
2002/96/EC, Waste Electrical and Electronic Equipment (WEEE).
NOTE: Recyclers should sort plastic materials into resin streams for recycling based on the ISO 11469 plastic marking code on the
plastic part. For any questions on plastic marking, please contact HP’s Sustainability Contact.
1.1
Items listed below are classified as requiring selective treatment.
1.2
Enter the quantity of items contained within the product which require selective treatment in the right column, asapplicable.
Item Description
Notes
Quantity of
items
included in
product
Printed Circuit Boards (PCB) or Printed Circuit
Assemblies (PCA)
With a surface greater than 10 sq cm
4
Batteries, excluding Li-Ion batteries. All types including standard alkaline, coin or button style
batteries
1
Li-Ion batteries. Include all Li-Ion batteries if more than
one is provided with the product (such as a detachable
notebook keyboard battery, RTC coin cell, etc.)
Battery(ies) are attached to the product by (check all
that apply with an “x” inside the “[ ]”):
[x] screws
[ ] snaps
[ ] adhesive
[ ] other. Explain
NOTE: Add detailed removal procedures including
required tools in the sections 3.1/3.2.
1
Mercury-containing components For example, mercury in lamps, display backlights,
scanner lamps, switches, batteries
0
Liquid Crystal Displays (LCD) with a surface greater than
100 sq cm
Includes background illuminated displays with gas
discharge lamps (15.6”)
1
Cathode Ray Tubes (CRT)
0
Capacitors / condensers (Containing PCB/PCT)
0
1.0 Items Requiring Selective Treatment

EL-MF877-00
Template Revision C
Page 2
Last revalidation date 04-01-2018
HPI instructions for this template are available at EL-MF877-01
Item Description
Notes
Quantity of
items
included in
product
Electrolytic Capacitors / Condensers measuring greater
than 2.5 cm in diameter or height
0
External electrical cables and cords DC Cable for External Power Supply
1
Gas Discharge Lamps
0
Plastics containing Brominated Flame Retardants
weighing > 25 grams (not including PCBs or PCAs
already listed as a separate item above)
Components and parts containing toner and ink,
including liquids, semi-liquids (gel/paste) and toner
Include the cartridges, print heads, tubes, vent
chambers, and service stations.
0
Components and waste containing asbestos
0
Components, parts and materials containing refractory
ceramic fibers
0
Components, parts and materials containing
radioactive substances
0
2.0 Tools Required
List the type and size of the tools that would typically be used to disassemble the product to a point where components and
materials requiring selective treatment can be removed.
Tool Description Tool Size (if
applicable)
Screw driver Cross
Opening pry jig
Hot air gun or Hair dryer
Tweezer
3.0 Product Disassembly Process
3.1
List the basic steps that should typically be followed to remove components and materials requiring selective treatment
including the required steps to remove the external enclosure:
1.
Loosen screws and remove base cover
2.
Remove main battery
3.
Remove DDR and small cards
4.
Disconnect all cables and remove RTC battery
5.
Take out Thermal module, fan and PCA
6.
7.
3.2
Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items contained in the
product that require selective treatment (with descriptions and arrows identifying locations).

Checked by
:
Luo.Allen
Prepared by:Zhou.Gui-ling
MANUFACTURING PROCESS INSTRUCTIONS
MECHANICAL ASSEMBLY
MODEL : Grizzly
Sub-assembly name:
Grizzly
disassembly SOP
Document No.: Grizzly disassembly SOP
Written by:
Charles.Wang
Revision:
1.00
Date:
2020/9/15
Page: 1 of
30
A. Current station version list:
B. Version Modify list:
Station
Version
Station
Version
Station
Version
Station
Version
Statio
Versio
Statio
Version
1
1.00
11
1.00
21
1.00
2
1.00
12
1.00
22
1.00
3
1.00
13
1.00
23
1.00
4
1.00
14
1.00
24
1.00
5
1.00
15
1.00
25
1.00
6
1.00
16
1.00
26
1.00
7
1.00
17
1.00
27
1.00
8
1.00
18
1.00
28
1.00
9
1.00
19
1.00
10
1.00
20
1.00
Date
Station
Content
Ver.
Design
2020/9/15
ALL
Initial
1.**
Charles.Wan

Standard Operation Procedure
1(1/1)
Document No. : Grizzly disassembly SOP
Operation Name :
Release Base screw
Station:
1.00
Edit date: 2020/09/15
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Loosen Base screw *5pcs as below picture showing.
Torque:2.5 ± 0.2 kgf.cm
screw can not be slipped.
5 1 4
3 2
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Screw driver
1
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
2(1/1)
Disassembly Base
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Use cable jig to separate Base from unit.
Attention: Insert jig to TOP & Base gap area, then slide jig to separate TOP & Base.
2. Put hands on Base and TOP corner area, handle Base lift it up while press TOP
down.
3. Take away the Base from unit.
1
2 3
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Cable jig
1
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
3(1/1)
Disassembly speaker
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Pullout battery cable from connector as Pic.1.
2. Pullout speaker cable from connector as Pic.2.
3. Take away L/R speaker from unit.
Take away speaker
Pic.1
Pic.2 Pic.3 Pic.4
L/R speaker
Speaker cable
Pic.5
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
4(1/1)
Disassembly battery
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Loosen Battery screw *4pcs as below picture
showing.
Torque:2.0 ± 0.2 kgf.cm
screw can not be slipped.
2. Take out battery from unit.
1 2 3 4
Release screw and
take away battery
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Screw driver
1
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Operation Name :
Disassembly DDR&SSD shielding
can
Station:
5(1/1)
1.00
Edit date: 2020/09/15
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1.Holder the shielding can handle mylar, then
lift it up to release shielding can from clip.
Handle mylar
Handle mylar
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
6(1/1)
Prepared:Zhou.gui-ling
Issued:
IE department
Operation Name :
Disassembly DDR Ver. : 1.00 Edit date: 2020/09/15
Step:
1. Disassembly DDR from unit as Pic.1.
2. Take away mylar that stick on WWAN card connector as Pic.2.
Pic.1 Pic.2
Disassembly Take away
DDR mylar
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.)
Qty
Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
7(1/1)
Prepared:Zhou.gui-ling
Issued:
IE department
Operation Name : Disassembly CAM cable & DC-in cable Ver. : 1.00 Edit date: 2020/09/15
Step:
1. Loosen DC-in cable screw *1pcs and disassembly cable from connector, then take
out DC-in cable from unit as Pic.2 showing.
Torque:1.5 ± 0.2 kgf.cm
screw can not be slipped.
2. Disassembly camera cable from connector as Pic.2.
Release screw
Disassembly
camera cable
Pic.1
Take out DC-in
cable
Pic.2
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.)
Qty
Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
8(1/1)
Prepared:Zhou.gui-ling
Issued:
IE department
Operation Name : Disassembly antenna & EDP cable Ver. : 1.00 Edit date: 2020/09/15
Step:
Disassembly antenna 1. Disassembly antenna from WWAN Module pin,
Pin from WWAN Module and take out antenna from hook as Pic.1 & Pic.2
2. Disassembly EPD cable from connector and
take out from cable trough as Pic.3 & Pic.4.
Pic.1
Take out antenna from hook
Take out
Pic.2 EDP cable
Disassembly
EDP cable
Pic.3 Pic.4
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.)
Qty
Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
9(1/1)
Prepared:Zhou.gui-ling
Issued:
IE department
Operation Name :
Disassembly WLAN antenna Ver. : 1.00 Edit date: 2020/09/15
Step:
1. Disassembly antenna from WLAN Module
pin, and take out antenna from cabletrough.
Take out antenna
from cable trough.
Disassembly
antenna
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.)
Qty
Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
10(1/1)
Separate Hinge up & Base unit
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Open LCD to 160 degree.
2. Loosen Hinge screw *6pcs and disassembly
Base unit to separate hinge up and Base unit.
Torque:3.0 ± 0.2 kgf.cm
screw can not be slipped.
2
1
1 2 3 4
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Screw driver
1
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
11(1/1)
Disassembly WWAN&WLAN&SSD
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Loosen screw 3pcs that fixed WWAN&WLAN&SSD
card, then take out WWAN&WLAN&SSD module
from connector.
Torque:1.5 ± 0.2 kgf.cm
screw can not be slipped.
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Screw driver
1
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
12(1/2)
Disassembly FFC-1
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1.Release connector cap and disassembly KB
membrane FFC, click pad FFC, back light FFC.
1 3
图一
2
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
12(2/2)
Disassembly FFC-1
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1.Release connector cap and disassembly finger print FFC.
2. Disassembly CMOS battery from unit.
3.Disassembly FAN connector
1
2
Take out COMS
battery
Take out FAN
connector
3
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
13(1/2)
Disassembly Fan
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
图
Step:
1. Loosen Fan screw 3pcs
2. Take out Fan from unit.
Torque:1.5 ± 0.2 kgf.cm
screw can not be slipped.
3
1
2
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Screw driver
1
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
13(2/2)
Disassembly USB cable & FPC
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Disassembly USB wire cable and FPC from connector.
1 2
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do

Standard Operation Procedure
Document No. : Grizzly disassembly SOP
Station:
14(1/1)
Take out USB Board
1.00
Edit date: 2020/09/15
Operation Name :
Ver. :
Prepared:Zhou.gui-ling
Issued:
IE department
Step:
1. Loosen screw 3pcs fixed USB bracket, then take out bracket from unit.
Torque:1.5 ± 0.2 kgf.cm
screw can not be slipped.
2, Take out USB Board from unit.
1
2
3
Notice: Please inform production line leader or master if you found any abnormal..
Fixture list (Spec.) Qty Symbol
Screw driver
1
Safe
Qual
ity
Order
Fixtur
e
Hear
Static
Look Do
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