HP Surestore 100st - Archive Server User manual

32/64/76-Slot, 5.2 Gbyte-Drive
Optical Jukebox
Upgrade and Conversion Instructions
Edition 1
Part No. C1160-90018
Printed in USA 3/98

ii
Printing History
New editions of these instructions incorporate all material updated since the
previous edition. The printing date and part number indicate the current edition. The
printing date changes when a new edition is printed. (Minor corrections and updates
incorporated at reprint do not change this date.)
Part number C1160-90018 Edition 1 March 1998

iii
Typographical Conventions
The following typographical conventions are used in these instructions:
Emphasis: Denotes important information.
Keycap: Keys on the library.
Computer Output: Information displayed in the display window and screen
menu items that you can select.
WARNING Warnings call attention to a procedure or practice that could result in personal
injury if not correctly performed. Do not proceed until you fully understand
and meet the required conditions.
CAUTION Cautions call attention to an operating procedure or practice that could damage the
product if not correctly performed. Do not proceed until understanding and meeting
these required conditions.
NOTE Notes provide information that can be helpful in understanding the operation of the
product.

iv
These Instructions
These upgrade/conversion instructions include the following topics:
Chapter 1 Checking the parts in your kit against the parts list. Checking
that you have the correct tools. Checking that you have the most
current firmware for the jukebox controller and the drives.
Chapter 2 Procedures for adding two drives to a two-drive
5.2-Gbyte-drive jukebox and enabling 32 additional cartridge
slots.
Chapter 3 Procedures for converting two- or four-drive 2.6-Gbyte-drive
jukeboxes to two- or four-drive 5.2-Gbyte-drive jukeboxes.
Chapter 4 Checking and upgrading the jukebox controller and drives
firmware to the most current revision level.
Chapter 5 Verifying proper jukebox operation, applying labels and
nameplates reflecting the upgrade/conversion, and cleanup.

1-1
1 First Steps

1-2
First Steps
Overview
Overview
This chapter provides the following:
• Contents of each upgrade and conversion kit
• A checklist of equipment, tools, and firmware needed

1-3
First Steps
Upgrades, Conversions, and Kit Contents
Upgrades, Conversions, and Kit Contents
These instructions explain how to install upgrade/conversion kits for the following
product configurations.
•Adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32
additional cartridge slots.
•Converting a two-drive 2.6-Gbyte-drive jukebox to a two-drive 5.2-Gbyte-drive
jukebox and adding 32 additional cartridge slots (not activated).
•Converting a four-drive, 64-slot 2.6-Gbyte-drive jukebox to a four-drive, 64-slot
5.2-Gbyte-drive jukebox.
•Converting two- drive, 76-slot 2.6-Gbyte-drive jukebox to a two-drive, 76-slot
5.2-Gbyte-drive jukebox.
NOTE A “J,” “K,” and “L,” suffix on a kit number denotes the sales channel in which this
jukebox is distributed.
A “J” suffix on a kit number means that the kit is used on reseller channel products.
“K” and “L” suffixes means that the kit is used on OEM jukeboxes.
What is an Upgrade?
Upgrades add drives of the same technology to a jukebox. With this jukebox, it also
means enabling 32 additional cartridge slots that are installed in the factory but not
used until four drives are installed. After the upgrade the jukebox can access 64
slots.
NOTE One two-drive model of this 5.2 Gbyte drive jukebox uses 76 slots. That model
cannot be upgraded.
For an upgrade, use the following steps:
Step 1 - Check the upgrade kit contents and that you have the necessary equipment,
tools, and firmware.
Step 2 - Go to Chapter 2, “Upgrading Drives and Capacity”
Step 3 - Go to Chapter 4, “Downloading Firmware”
Step 4 - Go to Chapter 5 - “Verifying Proper Jukebox Operation, Labeling, and
Cleanup.”

1-4
First Steps
Upgrades, Conversions, and Kit Contents
Table 1-1 Contents of the C1155J/K/L Upgrade Kits
What is a Conversion?
Conversions of this jukebox mean changing from a previous capacity drive
technology (2.6 Gbyte) to the new capacity (5.2 Gbyte).
The drives are changed one-to-one. If the jukebox had two 2.6 Gb drives before, it
will have two 5.2 Gb drives after the conversion. If the jukebox had four 2.6 Gb
drives, it will have four 5.2 Gb drives.
Part Qty Part
Number Comments
5.2 Gbyte drive 2 C1113-60008
configuration module 1 C1170-60003
drive enclosure
assembly 2 C1170-60047
drive power cable 2 C1170-60054
drive interface cable 2 C1170-60062
drive SCSI cable 2 C1173-60059
T-20 screws 5 0515-2282 extra assembly and panel
mounting screws
M3x6 T-10 screws 10 0515-2382 for mounting drives in the
drive enclosure
cable clamp 2 1400-0611
product label 1 5181-9902 placed over the current
product label
320ex nameplate 1 C1160-84309 C1155J, C1155K and
C1155L option #726 kits
only
Upgrade and
Conversion Instructions 1 C1160-90018 These instructions.

1-5
First Steps
Upgrades, Conversions, and Kit Contents
All jukeboxes of the 5.2-Gbyte generation are shipped with a full complement of 64
cartridge slots. In addition to converting the drive technology to 5.2 Gbyte capacity,
the conversion kits also provide the capability to add 32 cartridge slots to 32-slot
jukeboxes. By adding slots, the jukebox matches the configuration of the jukebox as
shipped from the factory and prepares the jukebox to upgrade to a four-drive 5.2
Gbyte drive jukebox later.
Check your conversion kit contents in the following table before you begin.
You will be using the following chapters:
• Chapter 3 - “Converting From 2.6 Gb Disk Drives to 5.2 Gb Disk Drives”
• Chapter 4 - “Downloading Firmware”
• Chapter 5 - ““Verifying Jukebox Operation, Labeling, and Cleanup”
Table 1-2 Contents of the C5131J/K/L Conversion Kits
Part Qty Part
Number Comments
5.2 Gbyte drive 2 C1113-60008
interposer PCA 1 C1150-60004
interface PCA 1 C1150-60008
8-slot magazine 8 C1100-44400
RFI clamp 2 869623 two plates, two end clips
EMI gasket 1 C1160-80602
T-20 screws 6 0515-2282 extra assembly and panel
mounting screws
M3x6 T-10 screws 16 0515-2382 for mounting drives in the
drive enclosure
flat cable clamp 2 1400-0514
left panel - flint grey 1 C5175-00202 C5131J & C5131L options
#700 & 726 (not labeled)
right panel - flint grey 1 C5175-00204 C5131J & C5131 options
#700 & 726 (not labeled)

1-6
First Steps
Upgrades, Conversions, and Kit Contents
Table 1-3 Contents of the C5132J/K/L Conversion Kits
left panel - parchment
white 1 C5175-00203
right panel - parchment
white 1 C5175-00205
product label 1 5181-9902 placed over the current
product label
160ex nameplate 1 C1150-84303
or
C1150-84304
C5131J kit only
C5131K and C5131L
option #726
User Guide 1 C1160-90015
or
C1160-90016
or
C1160-90017
C5131J kit only
C5131K and C5131L #726
kits only
C5131L #700 and #768 kits
only
User Guide, localized
CD ROM 1 C1160-90001 C5131J kit only
Upgrade and
Conversion Instructions 1 C1160-90018 These instructions.
Part Qty Part
Number Comments
5.2 Gbyte drive 4 C1113-60008
interposer PCA 1 C1150-60004
interface PCA 1 C1150-60008
configuration module 1 C1170-60003
Part Qty Part
Number Comments

1-7
First Steps
Upgrades, Conversions, and Kit Contents
RFI clamp 2 869623 two plates, two end clips
EMI gasket 1 C1160-80602
T-20 screws 6 0515-2282 extra assembly and panel
mounting screws
M3x6 T-10 screws 32 0515-2382 for mounting drives in the
drive enclosure
flat cable clamp 2 1400-0514
left panel - flint grey 1 C5175-00202 C5132J & C5131L options
#700 & 726
right panel - flint grey 1 C5175-00204 C5132J & C5131L options
#700 & 726
left panel - parch.white 1 C5175-00203 C5132L #768 kit only
right panel - parch
white 1 C5175-00205 C5132L #768 kit only
product label 1 5181-9902 placed over the current
product label
320ex nameplate 1 C1160-84309
or
C1160-84310
C5132J kit only
C5132K and C5132L #726
kits only
Part Qty Part
Number Comments

1-8
First Steps
Upgrades, Conversions, and Kit Contents
Table 1-4 Contents of the C5133J/L Conversion Kits
User Guide 1 C1160-90015
or
C1160-90016
or
C1160-90017
C1132J kit only
C5132K and C5132L
option #726 kits only
C5132L #700 and #768 kits
only
User Guide, localized
CD ROM 1 C1160-90001 C5132J kit only
Upgrade and
Conversion Instructions 1 C1160-90018 These instructions.
Part Qty Part
Number Comments
5.2 Gbyte drive 2 C1113-60008
interposer PCA 1 C1150-60004
interface PCA 1 C1150-60008
configuration module 1 C1170-60003
RFI clamp 2 869623 wo plates, two end clips
EMI gasket 1 C1160-80602
T-20 screws 6 0515-2282 extra assembly and panel
mounting screws
M3x6 T-10 screws 16 0515-2382 for mounting drives in the
drive enclosure
flat cable clamp 2 1400-0514
left panel - flint grey 1 C5175-00202 C5132J & C5131L #700 &
726 kits only
Part Qty Part
Number Comments

1-9
First Steps
Upgrades, Conversions, and Kit Contents
right panel - flint grey 1 C5175-00204 C5132J & C5131L #700 &
726 kits only
left panel - parch.white 1 C5175-00203 C5133L #768 kit only
right panel - parch
white 1 C5175-00205 C5133L #768 kit only
product label 1 5181-9902 placed over the current
product label
400ex nameplate 1 C1170-84302
or
C1170-84310
C5133J
C5133K and C5133L #726
kits only
User Guide 1 C1160-90015
or
C1160-90016
or
C1160-90017
C1133J kit only
C5133K and C5133L
option #726 kits only
C5133L #700 and #768 kits
only
User Guide, localized
CD ROM 1 C1160-90001 C5133J kit only
Upgrade and
Conversion Instructions 1 C1160-90018 These instructions.
Part Qty Part
Number Comments

1-10
First Steps
Equipment, Tools, and Firmware Needed
Equipment, Tools, and Firmware Needed
PC Tool Equipment and Software Needed
When upgrading or converting the library you willbe connecting yourPC tool to the
jukebox for two reasons: downloadingfirmware to the jukebox controller and drives
and verifying proper operation of the drives after installation. The following
hardware and software is required:
• IBM AT-compatible computer
• Adaptec interface board
• Cables and adapters that will enable you to connect the SCSI port of your PC
tool to a high-density SCSI port on the jukebox.
In addition to a service SCSI cable stored inside the jukebox you may need an
adapter from the list below:
• A firmware download utility
• An MO scratch disk for testing the drives.
PTI cable: 50-pin to 68-pin cable (PTI part number HP01)
Adaptec products Adaptec APA 1460 connector
(Adaptec part no. ACK-1460-50HD)
Internal converter
(Adaptec part no. ACK-68P-50P-IU)
Standard 68-pin male to 68-pin male SCSI cable
SCSI PRO®
CoComp
www.cocomp.com
SCSI Toolbox®
Peripheral Test Instruments (PTI)
www.pti.com

1-11
First Steps
Equipment, Tools, and Firmware Needed
Tools Required
• T-10 and T-20 Torx® drivers
Firmware Needed
Before beginning an upgrade or conversion, obtain the most current version of the
jukebox controller and drive firmware for the model and option of the jukebox you
are upgrading/converting.
Firmware for all models and options of this jukebox is available for download at:
www.hp.com/isgupport/optical/fw/firmware.html.

1-12
First Steps
Equipment, Tools, and Firmware Needed

2 Upgrading Drives and Capacity in 5.2
Gb Drive Jukeboxes

2-2
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Before You Begin
Before You Begin
Check the kit contents, tools and equipment needed for this upgrade in Chapter 1.
IMPORTANT Before you begin, make sure you have the most current firmware for the jukebox
controller and the drives for the model and option jukebox you are upgrading.
Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html.

2-3
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Remove the Right and Left Access Panels
Remove the Right and Left Access Panels
WARNING Disconnect the power cord before taking the jukebox apart to prevent possible
electrical shock.
CAUTION Do not switch off power to the jukebox until you are sure the SCSI bus is inactive.
Switching off the jukebox when the SCSI bus is active can cause data loss and/or
indeterminate bus states.
1. Turn power off.
The power switch is to the right of the mailslot on Figure Figure 2-1.
2. Unplug the power cord from the power source.
3. Refer to Figure 2-1 for the location of the right and left panels and the mounting
screw on the right-side panel. (Right and left are as viewed from the front of the
jukebox.)
a. Remove the combination slotted/Torx screw on the bottom of the right side
panel and lift the panel off.
b. Lift the left-side panel up slightly and then rotate the panel away.

2-4
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes
Remove the Right and Left Access Panels
Figure 2-1 Right and Left Access Panels