HPC LHR-100 User manual

Instructions
©2002 • HPC, Inc. • Schiller Park, IL • 60176 • USA • www.hpcworld.com
PIN DEPRESSING SCREW
PIN DEPRESSING SCREW
Lever Handle Remover
No. LHR-100
HPC’s Lever Lock Handle Remover is designed to quickly
remove locked lever handles for servicing. Ideal when picking
the lock is not an option.
1. Choose the proper size Pin Depressing Screw and determine
which end of the Slide Post will allow easiest access to the
lever lock handle retaining-pin and assemble as shown
(see fig. 1).
2. Back off Drive Bolt and Holding Bolts before placing Hub onto
lever lock handle (see fig. 2).
3. Keeping the Hub centered on the handle, tighten the two Holding
Bolts equally to lock Hub onto lever lock handle (see fig. 3). Do
not over-tighten. Care should be taken so as not to crush the
nylon tips.
4. Secure the Drive Bolt against the plug (see fig. 4).
5. Line up the Pin Depressing Screw with the lever lock handle
retaining-pin and tighten slowly, depressing the pin. Only depress
the retaining pin enough to clear the thickness of the handle. This
is done to hold the retaining pin in while removing the lever
handle (see fig. 5).
Fig. 1
Fig. 2
020503 35T00-280-00
DRIVE BOLT
HOLDING
BOLTS
TOP VIEW
Fig. 3 Fig. 4
(continued)
Fig. 5

Lever Handle Remover instructions (continued)
©2002 • HPC, Inc. • Schiller Park, IL • 60176 • USA • www.hpcworld.com
1
2
3
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4
5
6
6. Slowly turn the Drive Bolt to begin pulling the lever handle
away from the lock body, approximately 1/16" to 1/8"
(see fig. 6).
7. Back off the Pin Depressing Screw to completely clear the
handle, so as not to damage the Screw or the lock during
removal of the handle (see fig. 7).
8. Continue to tighten the Driver Bolt until the lever lock handle
can be removed by hand. The cylinder will either be loose
within the lever handle or will remain loosely in the chassis (if
in the chassis simply remove by hand). See fig. 8.
9. Loosen the Holding Screws and remove the Hub from the
lock handle (see fig. 9).
10. Service the lock and replace the handle in the usual manner.
Fig. 6
Fig. 7 Fig. 8
Fig. 9
Replacement Parts
#Description Stock #
1. Main Hub LHR-HUB
2. Drive Bolt LHR-DBOLT
3. Holding Bolts (2) LHR-HBOLT
4. Slide Post LHR-POST
5. Small Pin Depressing Screw (2) LHR-SSCREW
6. Large Pin Depression Screw (Corbin) (1) LHR-LSCREW
7. 3/32" Allen Wrench
8. 5/32" Allen Wrench
PLEASE NOTE:
The tips of the Pin Depressing Screws are very
fragile. Failure to back them off as described in
steps 6 and 7 will destroy the tips and may
damage the lock.