HPH Glasflugel 304 eS User manual

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Document No.: 304eS/MMSupp
Date of Issue: 11/17
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Document No.: 304eS/MMSupp
Date of Issue: 11/17
ii
HPHLtd.
Table of contents Page
0.1 LIST OF EFFECTIVE PAGES ................................................................................ IV
0.2 RECORD OF REVISIONS ......................................................................................V
1. BASIC TECHNICAL DATA ............................................................................1-0
1.1 BASIC TECHNICAL DATA ..................................................................................1-1
1.2 TECHNICAL DESCRIPTION................................................................................1-1
1.2.1 Fuselage ...................................................................................................1-1
1.2.2 Wing..........................................................................................................1-1
1.2.3 Horizontal Tail Unit....................................................................................1-2
1.2.4 Vertical Tail Unit........................................................................................1-2
1.2.5 Water ballast system.................................................................................1-2
1.2.6 Power-plant...............................................................................................1-2
1.3 SAILPLANE SYSTEMS.....................................................................................1-10
1.3.1 Control systems in the fuselage ..............................................................1-10
1.3.2 Control systems in the wing ....................................................................1-10
1.3.3 Rudder control system ............................................................................1-10
1.3.4 Main landing gear system .......................................................................1-10
1.3.5 Control surface deflections and dimensions............................................1-10
1.3.6 Electric system........................................................................................1-10
2. HANGARING, TRANSPORT, RIGGING ........................................................2-0
2.1.1 Hangaring, Parking, and Ground Handling ...............................................2-1
2.2 RIGGING ........................................................................................................2-2
2.3 DE-RIGGING ...................................................................................................2-3
3. MAINTENANCE .............................................................................................3-0
3.1 MANDATORY MAINTENANCE ............................................................................3-1
3.1.1 Inspections periods ...................................................................................3-1
3.1.2 Inspection after every 100 flight hours ......................................................3-1
3.1.3 Propeller....................................................................................................3-1
3.1.4 Motor –Propeller ......................................................................................3-2
3.2 REGULAR MAINTENANCE.................................................................................3-2
3.2.1
Annual inspection
......................................................................................3-2
3.2.2 Inspection at the end of flight season........................................................3-2
3.2.3 Adjustments ..............................................................................................3-2
3.2.4 Motor maintenance ...................................................................................3-3
3.2.5 Propeller maintenance ..............................................................................3-4
3.2.6 Battery packs maintenance.......................................................................3-4
3.3 SPECIAL INSPECTION PROCEDURE...................................................................3-6
3.3.1 After hard landing, ground loops and battery pack impact ........................3-6
3.4 FREE PLAY IN THE CONTROL CIRCUITS ............................................................3-7
3.5 FREE PLAY IN WING AND TAIL PLANE ATTACHMENTS .........................................3-7
3.6 PRIMARY AND SECONDARY STRUCTURES ..........................................................3-7
3.7 DAMAGE ........................................................................................................3-7
3.8 REPAIRS ........................................................................................................3-7
3.9 REMOVAL AND RE-INSTALLATION OF RELEASES ................................................3-8
3.10 CONTROL SURFACE MOMENTS ........................................................................3-8
3.11 PLACARDS AND MARKINGS IN THE COCKPIT.......................................................3-8
3.12 CLEANING AND CARE ......................................................................................3-8

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Document No.: 304eS/MMSupp
Date of Issue: 11/17
iii
HPHLtd.
3.13 LUBRICATION SCHEME.....................................................................................3-9
3.14 TIGHTENING TORQUE MOMENTS TABLE............................................................3-9
3.15 SAFETY HARNESS ..........................................................................................3-9
3.16 PITOT AND STATIC LINES AND INSTRUMENT CONNECTIONS ................................3-9
3.17 LIST OF INSTRUMENTS.....................................................................................3-9
3.17.1 Airspeed Indicators ...................................................................................3-9
3.17.2 Altimeters ..................................................................................................3-9
3.17.3 Variometers...............................................................................................3-9
3.17.4 Magnetic Compasses ...............................................................................3-9
3.17.5 Turn and Bank Indicators..........................................................................3-9
3.17.6 COMM.....................................................................................................3-10
3.17.7 Transponders..........................................................................................3-10
3.17.8 FCU Instrument.......................................................................................3-10
3.18 OXYGEN SYSTEM..........................................................................................3-10
3.19 SERVICE INSTRUCTIONS ................................................................................3-10
3.20 LIST OF SPECIAL TOOLS.................................................................................3-10
3.21 MOTOR REMOVING AND INSTALLATION ............................................................3-11
3.22 INSTALLATION OF PROPELLER ........................................................................3-12
3.23 BALANCING OF ROTATING PARTS....................................................................3-12
3.24 CONTROLLER ALARM CODES..........................................................................3-13
4. AIRWORTHINESS LIMITATIONS..................................................................4-0
4.1 GENERAL.......................................................................................................4-1
4.2 SERVICE TIME ................................................................................................4-1
4.3 INSPECTION ...................................................................................................4-1
4.4 CHECK OUT PROGRAM ....................................................................................4-1
4.5 INSPECTION RESULTS......................................................................................4-1
4.6 OBLIGATORY INSPECTIONS ..............................................................................4-1
4.7 LIFE LIMITED COMPONENT SECTION.................................................................4-1
5. CENTER OF GRAVITY ..................................................................................5-0
5.1 CENTER OF GRAVITY POSITION ........................................................................5-1
5.2 PAYLOAD RANGE............................................................................................5-1
6. INSTRUCTIONS FOR REPAIRS....................................................................6-0
6.1 CHECKLIST.................................................................................................6-1
6.1.1 General .....................................................................................................6-1
6.1.2 Wing..........................................................................................................6-1
6.1.3 Fuselage ...................................................................................................6-1
6.1.4 Propeller....................................................................................................6-1
6.1.5 Motor.........................................................................................................6-1
6.1.6 Batteries....................................................................................................6-1
6.1.7 List of potential problems ..........................................................................6-2
6.2 STRUCTURE OF COMPONENTS.........................................................................6-3
6.3 MATERIALS ....................................................................................................6-3
6.3.1 List of FES spare parts..............................................................................6-3
6.4 TYPE OF WAVES .............................................................................................6-3
6.5 BASIC TECHNIQUES AND TOOLS.......................................................................6-3
6.5.1 Soldering...................................................................................................6-3

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Document No.: 304eS/MMSupp
Date of Issue: 11/17
iv
HPHLtd.
0.1 List of Effective Pages
Section
Page
Date
Section
Page
Date
Section
Page
Date
Cover page
3-11
11/17
3-12
11/17
i
11/17
3-13
11/17
ii
11/17
3-14
11/17
iii
11/17
iv
11/17
v
11/17
4
4-0
09/16
4-1
09/16
1
1-0
09/16
1-1
11/17
1-2
11/17
5
5-0
09/16
1-3
11/17
5-1
09/16
1-4
09/16
1-5
09/16
1-6
09/16
1-7
09/16
6
6-0
09/16
1-8
11/17
6-1
09/16
1-9
09/16
6-2
09/16
1-10
11/17
6-3
09/16
1-11
11/17
1-12
09/16
1-13
10/17
2
2-0
09/16
2-1
09/16
2-2
09/16
2-3
09/16
3
3-0
09/16
3-1
09/16
3-2
09/16
3-3
09/16
3-4
11/17
3-5
11/17
3-6
11/17
3-7
11/17
3-8
11/17
3-9
11/17
3-10
11/17
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