hpmont HD30 Series User manual

FOREWORD
Thank you for purchasing HD30 series AC drives (inverter) manufactured by
Shenzhen Hpmont Technology Co., Ltd.
This User Manual describes how to use HD30 series inverters and their
installation wiring, parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this User Manual carefully. In
addition, please do not use this product until you have fully understood safety
precautions.
Note:
Preserve this Manual for future.
Due to product upgrade or specification change, and for the purpose of improving
the convenience and accuracy of this manual, this manual’s contents may be
modified.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
For the first time using, the user should carefully read this manual.
If you still have some problems during use, please contact our company Technical
Service Center.
Telephone: [phone] or 189 4871 3800
The product warranty is on the last page of this Manual, please preserve it for future.

Three-phase ACpower supply
MCCB
Contactor
HD30 series inverter
Ground connection
Connection with peripheral devices
ACinput reactor
EMI filter
EMI filter
ACoutput reactor
Motor
DCreactor
Braking resistor
(optional)
(optional)
Ground connection

CONTENTS
Chapter 1 Safety Information and Precautions ............................................................................1
1.1 Safety Definition...............................................................................................................1
1.2 About Motor and Load......................................................................................................1
1.3 Installation Limitation........................................................................................................2
Chapter 2 Product Information......................................................................................................5
2.1 Model Code Explanation ..................................................................................................5
2.2 Nameplate .......................................................................................................................5
2.3 Specifications...................................................................................................................6
2.4 Ratings.............................................................................................................................8
2.5 Parts of Inverter..............................................................................................................10
Chapter 3 Mechanical Installation...............................................................................................11
3.1 Installation Precautions ..................................................................................................11
3.2 Requirement for the Installation Site...............................................................................11
3.3 Installation Direction and Space Requirements...............................................................11
3.4 Dimensions and Mounting Size ......................................................................................13
3.5 Display Panel Installation and Dismantle........................................................................15
3.6 Display Panel Mounting Seat Size..................................................................................16
Chapter 4 Electrical Installation..................................................................................................17
4.1 Wiring Precautions.........................................................................................................17
4.2 Selection of Main Circuit Peripheral Devices...................................................................17
4.3 Main Circuit Terminals and Wiring...................................................................................19
4.3.1 Terminals Description.........................................................................................19
4.3.2 Wiring Terminals................................................................................................20
4.4 Meet EMC Requirement of Installation............................................................................21
4.4.1 Correct EMC Installation....................................................................................21
4.4.2 Wiring Requirement...........................................................................................22
4.4.3 Wiring Motor......................................................................................................23
4.4.4 Ground Connections..........................................................................................23
4.4.5 EMI Filter...........................................................................................................24
4.4.6 Conduction, Radiation and Radio Frequency Interference Countermeasures.....24
4.4.7 Input and Output Reactor...................................................................................25
4.5 Control Terminals and Wire Connection..........................................................................26
4.5.1 Control Terminal Description..............................................................................27
4.5.2 Wire Jumper Description....................................................................................28

4.5.3 SCI Communication Terminal Description ..........................................................28
4.5.4 Control Terminal Connection..............................................................................29
Chapter 5 Operation Instructions................................................................................................35
5.1 Function Description.......................................................................................................35
5.1.1 Inverter Run Command Source..........................................................................35
5.1.2 Inverter Frequency Setting Source.....................................................................35
5.1.3 Inverter Status...................................................................................................36
5.1.4 Inverter Operation Mode....................................................................................37
5.2 Operating Instructions ....................................................................................................38
5.2.1 Display Panel Description..................................................................................38
5.2.2 Display Status ...................................................................................................40
5.2.3 Display Panel Operation Examples....................................................................44
5.3 Initial Power On..............................................................................................................48
Chapter 6 Function Introduction.................................................................................................49
6.1 Group d: Display Parameters..........................................................................................50
6.1.1 Group d00 Status Display Parameters ...............................................................50
6.1.2 Group d01 Reserved .........................................................................................54
6.1.3 Group d02 Water Control Status Parameters .....................................................54
6.2 Group F: General Function Parameters..........................................................................55
6.2.1 Group F00 Basic Parameters.............................................................................55
6.2.2 Group F01 Protection of Parameters..................................................................58
6.2.3 Group F02 Run/Stop Control Parameters...........................................................59
6.2.4 Group F03Acceleration/Deceleration Parameters..............................................62
6.2.5 Group F04 Process PID Control.........................................................................63
6.2.6 Group F05 External Reference Curve Parameters.............................................65
6.2.7 Group F06 MS SPEED and Simple PLC............................................................67
6.2.8 Group F07 Wobble Operation Parameters.........................................................71
6.2.9 Group F08 Asynchronous Motor 1 Parameters...................................................73
6.2.10 Group F09 V/f Control Parameters...................................................................74
6.2.11 Group F10 Motor 1 Vector Control Speed-loop Parameters..............................77
6.2.12 Group F11 Reserved........................................................................................78
6.2.13 Group F12 Reserved.......................................................................................78
6.2.14 Group F13Asynchronous Motor 2 Parameters.................................................78
6.2.15 Group F14 Reserved.......................................................................................81
6.2.16 Group F15 Digital I/O Terminal Parameters......................................................81
6.2.17 Group F16Analogue I/O Terminal Parameters.................................................92
6.2.18 Group F17 SCI Communication Parameters ....................................................96

6.2.19 Group F18 Display Control Parameters............................................................97
6.2.20 Group F19 Function-boost Parameters ............................................................99
6.2.21 Group F20 Protection of Fault Parameters.....................................................105
6.2.22 Group F21 Reserved.....................................................................................108
6.2.23 Group F22 Reserved.....................................................................................108
6.2.24 Group F23 PWM Control Parameters.............................................................109
6.3 Group U User Menu Mode Display Parameters............................................................109
6.4 Group y Manufacturer Function Parameters.................................................................110
Chapter 7 Troubleshooting........................................................................................................ 111
Chapter 8 Maintenance..............................................................................................................115
8.1 Daily Maintenance........................................................................................................115
8.2 Periodical Maintenance................................................................................................116
8.3 Replacing Damaged Parts............................................................................................117
8.4 Unwanted Inverter Recycling........................................................................................117
Appendix A Parameters.............................................................................................................118
Appendix B User Menu Setting Table .......................................................................................156
Appendix C Communication Protocol ......................................................................................157

4
Electrical Installation
8
Maintenance
A
Parameters
7
Troubleshooting
1
Safety Information and Precautions
2
Product Information
3
Mechanical Installation
5
Operation Instructions
6
Function Introduction
B
User Menu Setting Table
C
Communication Protocol

Shenzhen Hpmont Technology Co., Ltd Chapter 1 Safety Information and Precautions
HD30 Series Inverters User Manual ―1―
Chapter 1 Safety Information and Precautions
1.1 Safety Definition
Danger:A Danger contains information which is critical for avoiding
safety
hazard.
Warning:A Warning contains information which is essential for avoiding
a
risk of damage to product or other equipments.
Note:A Note contains information which helps to
ensure correct operation
of the product.
1.2 About Motor and Load
Compared to the standard frequency operation
The HD30 series inverters are voltage-type frequency inverter and their output is PWM wave with
certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little
higher than that at standard frequency operation.
Constant torque at low-speed operation
When the inverter drives a standard motor at low-speed running for a long time, the output torque
ratings will become worse due to the motor cooling is less effective. In that case, we suggest that
you should choose variable frequency motor.
Motor’s overload protecting threshold
When choose the adaptive motor, the inverter can effectively implement the motor thermal
protection. Otherwise it must adjust the motor protection parameters or other protection
measures to ensure that the motor is at a safe and reliable operation.
Operation above the motor rated frequency
If the motor exceeds its rated frequency operation, the noise will increase. It need play attention
to the motor vibration as well as ensure the motor bearings and mechanical devices to meet the
requirement of operation speed range.
Lubrication of mechanical devices
At long time low-speed operation, it should provide periodical lubrication maintenance for the
mechanical devices such as gear box and geared motor etc. to make sure the drive results meet
the site need.
Danger
Warning
Note
1

Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd
―2―HD30 Series Inverters User Manual
Mechanical resonance point of load
By setting the skip frequency of the inverter (F05.17－F05.19) to avoid the load device or the
motor mechanical resonance point.
Check the insulation of the motor
For the first time using of the motor or after long time storage, it need check the insulation of the
motor to avoid damage the inverter because of the worse insulation motor.
Note:
Please use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher
than 5Mohm.
Energy feedbacks to inverter
For the occasion to boost load and the like, negative torque often occurs. You should consider
setting proper parameters of the braking unit if the inverter is prone to overcurrent or overvoltage
fault trip.
1.3 Installation Limitation
No capacitor or varistor on the output side
Since the inverter output is PWM wave, it is strictly forbidden to connect capacitor for improving
the power factor or varistor for lightning protection to the output terminals so as to avoid the
inverter fault tripping or component damage.
Contactors and circuit breakers connected to the output of the inverter
If circuit breaker or contactor needs to be connected between the inverter and the motor, be sure
to operate these circuit breakers or contactor when the inverter has no output, so as to avoid any
damage to the inverter.
Rated voltage
The inverter is prohibited to be used beyond the specified range of operation voltage. If needed,
please use the suitable voltage regulation device to change the voltage.
Change three-phase input to single-phase input
For three-phase input inverter, the users should not change it to single-phase input.
If you have to use single-phase power supply, you should disable the input phase-loss protection
function. And the bus-voltage and current ripple will increase, which not only influences the life of
electrolytic capacitor but also deteriorates the performance of the inverter. In that case, the
inverter must be derating and should be within the inverter 60% rated value.
Lightning surge protection
The inverter internal design has lightning surge overcurrent protection circuit, and has certain
self-protection capacity against the lightning.

Shenzhen Hpmont Technology Co., Ltd Chapter 1 Safety Information and Precautions
HD30 Series Inverters User Manual ―3―
Altitude and derating
In the altitude exceeded 1000 meters area, since the heatsink efficiency will be reduced because
of the tenuous air, the inverter should be derating. Figure1-1 is the derating curve of the inverter
rated current and the altitude.
Figure1-1 Derating curve of inverter rated current and altitude
80%
100% Inverter’s rated current
Altitude(m)
1000 4000
1

Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information
HD30 Series Inverters User Manual ―5―
Chapter 2 Product Information
2.1 Model Code Explanation
2.2 Nameplate
HD30 - 4 T 5P5 G / 7P5 P
4:380－460V
2:200－240V
Refertosectionratings
T:three-phase
D:single/three-pahse
G:general
P:fanandpump
Vectorcontrolinverter
Product types
Adaptive motor power
Input phases
Voltage ratings
Inverter series
FWD LOCK
REV ALM LO/RE
HZ AVRPM %
Shenzhen Hpmont Technology Co., Ltd
HD30-4T5P5G/7P5P
MODEL:
POWER:
INPUT:
OUTPUT:
Version:
S/N:
5.5/7.5kW
3PH 380-460V 15/19A 50/60Hz
1.00
8.5/11kVA 0-460V 13/17A 0-400Hz
Inverter’s model
Adaptive motor
Input specification
Output specification
Software version
Serial number Barcode
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd
―6―HD30 Series Inverters User Manual
2.3 Specifications
Item Specification
Electrical
Rated voltage and
frequency Single/three-phase: 200－240V, 50/60Hz
Three-phase: 380－460V, 50/60Hz
Accuracy Voltage: fluctuating within ± 10%, imbalance rate < 3%
Frequency: ± 5%
Output voltage Three-phase: 0－240V
Three-phase: 0－460V input voltage
Output frequency 0－400.00Hz
Performance
Maximum current 150% rated output current for 2 minutes
180% rated output current for 10 seconds
Control mode Open-loop vector control; V/f control
Operation command
setting mode Display panel setting; external terminal setting; host computer communication setting via SCI communication port
Speed setting mode Digital setting, analogue setting, SCI communication setting
Speed setting
resulotion Digital setting: 0.01Hz
Analogue setting: 0.1% × max-frequency
Speed control
accuracy Open-loop vector control: ± 0.5%
Speed control range Open-loop vector control: 1:100
Torque control
response Open-loop vector control: < 200ms
Start torque Open-loop vector control: 180% rated-torque /0.5Hz
Torque control
accuracy ±5%
Characteristic
User-definable menu Total 16 user-definable maps, user can edit
Multi-group parameter
upload and download
function
To achive 2 group parameters uploading to display panel of backup
function
Programmable I/O
interface Input interface programmable is up to 53 functions
Output interface pragrammable is up to 38 functions
Process PID
adjustment Internal process PID module
Simple PLC To achive time and multi-frequency output with internal simple PLC
module
Wobble operation Internal wobble operation module
Fixed length control Internal fixed length control module
Water and
wastewater
applications
Internal water and wastewater applications module which should be with
HD30-WIO
Compatible
multi-communication
protocol
Inverter built-in MODBUS communication protocol.
Available options:
PROFIBUS bus module, compatible with PROFIBUS protocol;
DeviceNet bus module, compatible with DeviceNet protocol;

Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information
HD30 Series Inverters User Manual ―7―
Item Specification
CAN bus module, compatible with CAN communication protocol;
Protection
Stall overvoltage Bus-voltage auto-control against overvoltage fault
Auto-limited current
protection Output current auto-limit against overcurrent fault
Overload pre-alarm
and alarm Overload early pre-alarm and protect
Load loss protection Load loss alarm function
I/O phase loss
protection I/O phase loss auto-detect and alarm function
Braking fault
protection Braking detecion and alarming function
Process PID
commands and
feedback loss
detection
Process PID can auto-identify whether loss the reference and feedback
or the alarm function
Power output
grounding fault
protection Power output grounding fault protection is enabled
Power output short
circuit protection Power output short circuit protection is enabled
I/O feature
Analogue supply +10V, maximum current 100mA
Digital supply +24V, maximum current 200mA
Analogue input
2 inputs
AI1: voltage 0－10V
AI2: -10V－+10V/0－20mA (selectable voltage/current)
(it can be extended to 4 inputs with HD30-EIO)
Analogue output 2 outputs
AO1, AO2: 0－10V/0－20mA (selectable voltage/current)
Digital input
6 inputs
DI1－DI6
DI6 can be selectable for high-frequency input
(it can be extended to 9 inputs with HD30-EIO)
Digital output 2 outputs
DO1, DO2
DO2 can be selectable for high-frequency output
Programmable relay
output
1 output
R1A/R1B/R1C: contact rating 250VAC/3A or 30VDC/1A
(it can be extended to 4 outputs with HD30-EIO)
Communication
SCI communication RS-485 interface
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd
―8―HD30 Series Inverters User Manual
Item Specification
Display panel
LED display
Five-segment LED display
Setting frequency, output frequency, output voltage, output current,
motor speed, output torque, switching value terminal, status parameter,
programm menu parameter and fault code etc.
LCD display Optional (HD-LCD), display operation contents in Chinese or English
Parameter copy Both LED and LCD display panel can achive quick parameter copy
Pilot lamp 5 unit indicators, 5 status indicators
Environment
Operation
temperature
-10－+40℃, air temperature fluctuation is less than 0.5℃/min
The derating value of the output current of the inverter shall be 2% for
each degree centigrade above 40℃. Max. allowed temperature is 50℃
Storage temperature -40－+70℃
Location for use Indoor, preventing from direct sunlight, no dust, corrosive, flammable
gases, oil mist, water vaper, dripping or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Ocsillation Less than 5.9m/s2 (0.6g)
Options
Extended I/O Additional I/O option (HD30-EIO) Pump switching option (HD30-WIO)
Plastic interface option (HD30-PIO)
Bus communication PROFIBUS option (HDFB-PROFIBUS-DP) DeviceNet option (HDFB-DeviceNet)
CAN option (HDFB-CAN)
About display panel
Status display panel (HD-LED-L)
LED display pane with potentiometer (HD-LED-P)
LCD display panel (HD-LCD)
Display panel is connecting with mounting seat (HD-KMB)
Display panel is connecting with 1 meter cable (HD-CAB-1M)
Display panel is connecting with 3 meters cable (HD-CAB-3M)
Display panel is connecting with 6 meters cable (HD-CAB-6M)
Enhanced protection Protective cover (HD-CK-Frame4)
Power units Energy depletion braking unit (HDBU)
Energy depletion feedback unit (HDRU)
2.4 Ratings
Model HD30- Rated capacity
(kVA)
Rated input
current(A)
Rated output
current(A) Motor power(kW)
Single/three-phase power supply: 200
－
240V, 50/60Hz
2D0P4G 1.0 5.8 2.5 0.4
2D0P7G 1.5 10.5 4.0 0.75
2D1P5G 2.8 18.5 7.5 1.5
2D2P2G 3.8 24.1 10 2.2

Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information
HD30 Series Inverters User Manual ―9―
Model HD30- Rated capacity
(kVA)
Rated input
current(A)
Rated output
current(A) Motor power(kW)
Three-phase power supply: 200
－
240V, 50/60Hz
2T3P7G 5.9 19 17 3.7
2T5P5G 8.5 28 25 5.5
2T7P5G 11 35 32 7.5
2T011G 16 47 45 11
2T015G 21 62 55 15
2T018G 24 77 70 18.5
2T022G 30 92 80 22
2T030G 39 113 110 30
2T037G 49 156 130 37
2T045G 59 180 160 45
2T055G 72 214 200 55
2T075G 100 256 253 75
Three-phase power supply: 380
－
460V, 50/60Hz
4T0P7G 1.5 3.4 2.3 0.75
4T1P5G 2.5 5.2 3.8 1.5
4T2P2G 3.4 7.3 5.1 2.2
4T3P7G/5P5P 5.9/8.5 11.9/15 9.0/13 3.7/5.5
4T5P5G/7P5P 8.5/11 15/19 13/17 5.5/7.5
4T7P5G/011P 11/16 19/28 17/25 7.5/11
4T011G/015P 16/21 28/35 25/32 11/15
4T015G/018P 21/24 35/39 32/37 15/18.5
4T018G/022P 24/30 39/47 37/45 18.5/22
4T022G/030P 30/39 47/62 45/60 22/30
4T030G/037P 39/49 62/77 60/75 30/37
4T037G/045P 49/59 77/92 75/90 37/45
4T045G/055P 59/72 92/113 90/110 45/55
4T055G/075P 72/100 113/156 110/152 55/75
4T075G/090P 100/116 156/180 152/176 75/90
4T090G/110P 116/138 180/214 176/210 90/110
4T110G/132P 138/167 214/256 210/253 110/132
4T132G/160P 167/200 256/307 253/304 132/160
4T160G/200P 200/250 307/385 304/380 160/200
4T200G/220P 250/280 385/430 380/426 200/220
4T220G/250P 280/309 430/475 426/470 220/250
4T250G/280P 309/349 475/535 470/530 250/280
4T280G/315P 349/398 535/609 530/600 280/315
4T315G/355P 398/434 609/664 600/660 315/355
4T355G/400P 434/494 664/754 660/750 355/400
4T400G/450P 494/560 754/852 750/830 400/450
2

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd
―10―HD30 Series Inverters User Manual
2.5 Parts of Inverter
FWD LOCK
REV ALM LO/RE
H
Z
AVRPM %
Mountinghole Mountinghole
Displaypanel Nameplate
Fancover
Uppercover
Lowercover Certification
Bottomenclosure
Middleenclosure

Shenzhen Hpmont Technology Co., Ltd Chapter 3 Mechanical Installation
HD30 Series Inverters User Manual ―11―
Chapter 3 Mechanical Installation
3.1 Installation Precautions
• Do not install if the inverter is imcomplete or impaired.
• Make sure that the inverter is far from the explosive and flammability things.
• Do not operate the inverter until the power is cut-off 10 minutes later.
• It is required not only carry the display panel and the cover but also the inverter bottom enclosure.
• Do not play metal into the inverter when installing.
3.2 Requirement for the Installation Site
Ensure the installation site meeting the following requirements:
•Do not install at the direct sunlight, moisture, water droplet location;
•Do not install at the flammability, explosive, corrosive gas and liquid location;
•Do not install at the oily dust, fiber and metal powder location;
•Be vertical installation on fire-retardant material with a strong support;
•Make sure adequate cooling space for the inverter so as to keep the ambient temperature
between - 10－+ 40℃;
•Install at where the vibration is less than 5.9m/s2(0.6g).
Note:
1. It needs derating use if the inverter operation temperature exceeds 40℃. The derating
value of the output current of the inverter shall be 2% for each degree centigrade. Max.
allowed temperature is 50℃.
2. Keep ambient temperature between -10－+40℃. It can improve the inverter operation
performance if install at the location with good ventilation or cooling devices.
3.3 Installation Direction and Space Requirements
To achieve good cooling efficiency, install the inverter perpendicularly and always provide the
following space to allow normal heat dissipation. The requirements on mounting space and
clearance are shown in Figure 3-1and Table 3-1.
Danger
Warning
3

Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd
―12―HD30 Series Inverters User Manual
Figure 3-1 Installation of the inverter
Table 3-1 Installation dimension of the inverters
Inverter power A(left and right) B(up and down)
55kW or below 50mm above 100mm above
75kW or above 150mm above 350mm above
When one inverter is mounted on the top of the other, an air flow diverting plate should be fixed in
between. Just as shown in Figure 3-2.
Figure 3-2 Installation of several inverters
LOCK
FWD REV ALM LO/RE
HZ A V RPM %
A
B
A
B
LOCK
FWD REV ALM LO/RE
A V RPM %
LOCK
FWD REV ALM LO/RE
A V RPM %
HZ
HZ