HPSi 300 User manual

Operators, Maintenance And
Parts Manuals
HIGH QUALITY VIBRATORY HAMMERS, HYDRAULIC AUGERS, AND HYDRAULIC POWER UNITS
GeoQuip Power Systems, LLC
Model 300Model 300

TABLE OF CONTENTS
Section 1 General Information
1.1 Warranty 5
1.2 Model 300 Vibratory Exciter with Power Unit 6
Section 2 Safety
2.1 Important Safety Information 9
2.2 Standard Safety Procedures 10
Section 3 Introduction
3.1 Specications 13
3.2 General Overview 14
Section 4 Maintenance
4.1 Daily Maintenance 18
4.2 General Maintenance 19
4.3 Maintenance Schedule 20
4.4 Torque Specications 21
4.5 Fluids and Filters Specications 22
4.6 Disassembly of Exciter Case 24
4.7 Movable Jaw Replacement 29
Section 5 Operation
5.1 Connecting the Hydraulic Hoses 34
5.2 Caisson Beam and Hydraulic Caisson Clamps 35
5.3 Pre-start of Power Pack 36
5.4 Starting Units 38
5.5 Stopping Units 40
5.6 Setting System Relief Valves and Pressures 41
Section 6 Troubleshooting
6.1 Power Unit 44
6.2 Vibratory Exciter 45

TABLE OF CONTENTS
Section 7 Parts
7.1 Model 300-Exciter Gear Case-300 48
7.2 Model 300-Universal Sheeting Clamp 50
7.3 Model 300-125 Ton Caisson Clamp 52
7.4 Model 300-Caisson Beam 54
7.6 Model 300-Brake Valve Manifold 56
7.7 Model 300-Hydraulic Manifold 58
7.8 Model 300-Power Unit Replacement Parts 60
7.9 Model 300-Vibration Suppressor 66
7.10 Model 300-Hydraulic Schematic-Model 300 Vibro Hammer & Power Pack 69
7.11 Model 300-Harness Layout 70
7.12 Model 300-Harness Diagram 71
7.13 Model 300-Vibro Control Pendant Electrical Schematic 72
7.14 Model 300-C9.3B Industrial Engine Electrical System 1 of 2 73
7.15 Model 300-C9.3B Industrial Engine Electrical System 2 of 2 79
Section 8 Placard
8.1 Placards and Safety Signs 81

SECTION 1
GENERAL
INFORMATION

Model 300 - 5
d/b/a Hydraulic Power Systems • Phone: [phone] • hydraulicpowersystems.com
1.1 Warranty
GeoQuip Power Systems, LLC hereby warrants that the Model 300 is free from defects in material and workmanship attributable
to GeoQuip Power Systems, LLC under normal use and service for a period of ninety (90) days from date of delivery of such
machine.
THE EXCLUSIVE REMEDY OF THE BUYER UNDER THIS WARRANTY is the repair or replacement, without charge, of any
defective part or parts of this machine as long as buyer noties GeoQuip Power Systems, LLC by registered mail of such defect
within seventy-ve (75) days from the date of delivery of this machine.
Any part or parts claimed to be defective must be shipped to the GeoQuip Power Systems, LLC factory at 1203 Ozark, N. Kansas
City, Missouri 64116, transportation prepaid. The GeoQuip Power Systems, LLC acceptance of any part so shipped shall not be
deemed an admission that the part is defective, and if GeoQuip Power Systems, LLC nds that any part returned is not defective,
such part shall be re-shipped to the Buyer at Buyer’s expense.
THE BUYER’S SOLE AND EXCLUSIVE REMEDY AGAINST GeoQuip Power Systems, LLC UNDER THIS WARRANTY shall be for
the REPAIR OR REPLACEMENT of defective parts as provided above. THE BUYER AGREES THAT NO OTHER REMEDY, INCLUDING,
BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSONS OR
PROPERTY OR OTHER INCIDENTAL OR CONSEQUENTIAL LOSS SHALL BE AVAILABLE TO THE BUYER.
THE SOLE PURPOSE OF THE STIPULATED EXCLUSIVE REMEDY shall be to provide the Buyer with free repair or replacement
of defective parts in the manner provided herein. This EXCLUSIVE REMEDY shall not be deemed to fail of its essential purpose so
long as GeoQuip Power Systems, LLC is willing and able to repair or replace defective parts in the prescribed manner. THE BUYER
SHALL NOT BE REQUIRED TO DELIVER A DEFECTIVE PART TO GeoQuip Power Systems, LLC IF:
(1)The part was destroyed as a result of its defect in any party covered in the warranty.
AND
(2)GeoQuip Power Systems, LLC is reasonably satised that the part was defective at the time of sale.
If both of these conditions are met, GeoQuip Power Systems, LLC shall replace the part in the same manner provided herein as if
the Buyer had delivered it to GeoQuip Power Systems, LLC at its factory.
THIS WARRANTY SHALL NOT APPLY to any machinery which has su󰀨ered abuse, misuse, neglect or accident or to any
machinery which has been altered so as to a󰀨ect its ability or reliability, (except where such alteration has been accomplished with
the prior written consent of GeoQuip Power Systems, LLC) or which has been repaired in any way by the Buyer without the prior
written consent of GeoQuip Power Systems, LLC or which has been negligently installed by the Buyer.
WARNING: THIS PRODUCT IS NOT TO BE USED IN ANY FASHION DIFFERENT FROM THAT WHICH BUYER HAS ADVISED
SELLER SHALL BE ITS INTENDED USE. NO WARRANTY CONVEYED HEREIN SHALL APPLY TO A USE OTHER THAN THAT WHICH
BUYER HAS INDICATED TO SELLER AT THE TIME OF PURCHASE.
SELLER DOES NOT WARRANT PRODUCTS MANUFACTURED BY OTHER MANUFACTURERS WHICH MAY BE USED IN THE
ASSEMBLY OF THE TOTAL PRODUCT SOLD BY SELLER, BUYER’S SOLE REMEDY AS TO PRODUCTS MANUFACTURED BY
OTHERS SHALL BE PURSUED WITH SUCH OTHER COMPONENT PRODUCT MANUFACTURERS.
THE BUYER EXPRESSLY UNDERSTANDS THAT GeoQuip Power Systems, LLC HAS MADE NO EXPRESSED OR IMPLIED
WARRANTIES, INCLUDING, BUT NOT LIMITED TO, IMPLIED OR EXPRESSED WARRANTIES FOR MERCHANTABILITY OR FITNESS,
OTHER THAN THE EXPRESSED WARRANTY SET FORTH ABOVE. THE SELLER, HEREBY, DISCLAIMS ALL OTHER EXPRESSED
WARRANTIES, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER
IMPLIED WARRANTIES.
Any oral statements made by any person about the machine described in the Agreement DO NOT CONSTITUTE WARRANTIES
and are not part of this Agreement. The entire Agreement between the parties hereto is embodied in this writing. This writing
constitutes the nal expression of the parties’ Agreement, and it is a COMPLETE AND EXCLUSIVE STATEMENT of the terms of that
Agreement. All oral or written agreements between the parties made prior to the execution of this Agreement are hereby merged
herein. This Agreement SHALL NOT BE MODIFIED OR ALTERED in any way other than by writing, signed by the parties to the
Agreement, their successors or authorized agents, and this Agreement SHALL NOT BE VARIED, SUPPLEMENTED, QUALIFIED,
EXPLAINED, OR INTERPRETED BY ANY PRIOR COURSE OR DEALING BETWEEN THE PARTIES OR BY ANY USAGE OF TRADE.
GeoQuip Power Systems, LLC
1203 Ozark
North Kansas City, Missouri 64116
GENERAL INFORMATION

Model 300 - 6
d/b/a Hydraulic Power Systems • Phone: [phone] • hydraulicpowersystems.com
1.2 Model 300 Vibratory Exciter with Power Unit
The GeoQuip Power Systems, LLC Model 300 Vibratory Pile Hammer is designed
for the installation and removal of a variety of pilings types. It utilizes high-speed directional
vibration and customized hydraulic clamping accessories.
The Model 300 consists of ve main parts: a vibratory exciter, a hydraulic clamp
assembly suitable for driving or pulling a particular type of pile, a hydraulic hose bundle
150-feet in length, is driven by a diesel hydraulic power unit, and a remote control pendant
that operates the hammer and clamp.
GENERAL INFORMATION

Model 300 - 7
d/b/a Hydraulic Power Systems • Phone: [phone] • hydraulicpowersystems.com
1.2.1 Vibratory Exciter
The vibratory exciter head consists of four gears turning four eccentric weights driven by a
Hydraulic Motor at a rate of 1,600 vibrations per minute.
All eccentrics are timed to cancel the side forces and sum the up and down forces of the
eccentric weights to create the amplitude necessary to drive or pull the pile.
The vibration of the exciter case is isolated by the use of 12 rubber elastomers and
provides for a maximum line pull of 45 tons of extracting force. The addition of four elastomers
may be used to increase to 60 tons maximum pull.
1.2.2 Diesel Hydraulic Power Unit
The 300 diesel hydraulic power unit is equipped with a manufacturers Caterpillar C9.3 Tier
4 Final Diesel Engine with a rated output of 415 H.P. The power unit is mounted on a skid type
fuel tank base and is equipped with full engine and hydraulic instrumentation inside the fully
enclosed unit. A 50-foot remote control electrical operated pendant is standard on the Model
300 and allows the operator to move around for the best view of the worksite.
1.2.3 Hydraulic Hose Bundle
The 300 unit is also equipped with a 150-foot Kevlar sleeved hydraulic hose bundle,
standard, consisting of three 50-foot sections.
1.2.4 Hydraulic Clamp Assembly
Various hydraulic clamp types are available for various types of piling. Consult the factory
or your nearest Factory Authorized Representative for the particular clamp assembly required
for your application.
1.2.5 Remote Control Pendant
The vibratory exciter is operated by a hand-held, remote control pendant. The pendant
control switches stop and start the vibration, closes and opens the hydraulic clamp, has an
emergency stop button, and throttle up and down.
GENERAL INFORMATION

SECTION 2
SAFETY

Model 300 - 9
d/b/a Hydraulic Power Systems • Phone: [phone] • hydraulicpowersystems.com
2.1 Important Safety Information
Most accidents involving product operation, maintenance, and repair are caused by a
failure to observe basic safety rules and precautions. An accident can often be avoided by
recognizing potentially hazardous situations before the situation occurs. A person must always
be alert to potential hazards. This person should also have the necessary training, skills, and
tools to perform these functions properly.
WARNING
IMPROPER OPERATION AND/OR MAINTENANCE OF THIS PRODUCT CAN BE EXTREMELY
DANGEROUS AND COULD RESULT IN SERIOUS INJURY OR DEATH.
DO NOT OPERATE, PERFORM MAINTENANCE, OR MAKE ANY REPAIRS ON THIS PRODUCT
UNTIL YOU HAVE READ AND UNDERSTOOD THE OPERATION, MAINTENANCE AND REPAIR
INFORMATION IN THIS MANUAL.
SAFETY PRECAUTIONS AND WARNINGS ARE ALSO PROVIDED ON THE PRODUCT. IF THESE
HAZARD WARNINGS ARE NOT FOLLOWED, SERIOUS BODILY INJURY OR DEATH COULD
OCCUR TO YOU OR OTHER PERSONS.
GeoQuip Power Systems, LLC cannot anticipate every possible circumstance that might
involve a potential hazard. The warnings in this publication and on the product are therefore
not all inclusive. If a tool, procedure, work method or operation technique not specically
recommended by GeoQuip Power Systems, LLC is used, you must rst determine that it is
not dangerous for you and others in the vicinity. Concern for the safety of the product should
also be taken into consideration. You should ensure that the unit will not be damaged or made
unsafe by the particular operation, maintenance, or repair procedures you choose.
The information, specications, and illustrations in this document are the latest available
at the time of publication. The specications, pressures, measurements, adjustments,
illustrations, and other items can change at any time.
These changes can a󰀨ect the service given to the product. Obtain the complete and most
current information before starting any job. GeoQuip Power Systems, LLC factory authorized
representative have the most current information available. For the name of the nearest
FACTORY AUTHORIZED REPRESENTATIVE contact GeoQuip Power Systems, LLC. at
(816) 221- 4774.
SAFETY

Model 300 - 10
d/b/a Hydraulic Power Systems • Phone: [phone] • hydraulicpowersystems.com
2.2 Standard Safety Procedures
WARNING
NEVER START ENGINE WITH THE GOVERNOR LINKAGE DISCONNECTED. INSTALL GUARDS
OVER ALL EXPOSED ROTATING PARTS.
ALWAYS STOP ENGINE BEFORE ADJUSTING OR REPAIRING ENGINE HYDRAULIC POWER
UNIT.
DO NOT WEAR LOOSE CLOTHING WHEN WORKING NEAR ENGINE OR EXCITER.
ALWAYS WEAR PROTECTIVE GLASSES, CLOTHING, HEADGEAR, RESPIRATOR, ETC. WHEN
CONDITIONS REQUIRE THEM.
NEVER INSPECT ENGINE COOLING SYSTEM WHILE UNIT IS RUNNING.
IF EQUIPPED WITH JACKET WATER COOLING SYSTEM, REMOVE COOLANT FILLER CAP
SLOWLY TO RELIEVE PRESSURE THAT MAY HAVE BUILT UP DURING OPERATION. NEVER
REMOVE CAP WHILE ENGINE IS HOT OR OPERATING. STEAM FROM COOLING SYSTEM COULD
CAUSE SERIOUS INJURY.
EXTINGUISH ALL OPEN FLAMES INCLUDING CIGARETTES OR OTHER BURNING SUBSTANCES
WHILE REFUELING UNIT AND WHEN SERVICING BATTERIES.
WARNING
EXTINGUISH ALL OPEN FLAMES INCLUDING CIGARETTES OR OTHER BURNING SUBSTANCES
WHILE CHECKING BATTERY ELECTROLYTE LEVEL. BATTERIES GIVE OFF FLAMMABLE AND
EXPLOSIVE FUMES.
ELECTROLYTE SOLUTION IS AN ACID. CONTACT WITH EXPOSED SKIN WILL CAUSE SERIOUS
INJURY. ALWAYS WEAR PROTECTIVE GEAR WHEN REFILLING AND HANDLING ELECTROLYTE
SOLUTION.
POWER UNIT MUST HAVE PROPER VENTILATION TO INSURE SAFE AND EFFICIENT
OPERATION.
NEVER ATTEMPT REPAIRS YOU DO NOT UNDERSTAND. ALWAYS FOLLOW MANUAL
INSTRUCTIONS.
ALWAYS REPAIR AND/OR REPLACE BROKEN OR DAMAGED PARTS BEFORE OPERATION. USE
OF INCORRECT TOOLS IN OPERATION AND REPAIR SITUATIONS CAN FURTHER INCREASE
RISKS TO MACHINERY AND OPERATORS.
REMOVE ALL TOOLS, ELECTRICAL CORDS, AND OTHER LOOSE ITEMS FROM THE POWER
UNIT AND VIBRATORY EXCITER PRIOR TO USE.
DISPOSE OF WASTE OIL AND OTHER WASTE PRODUCTS SAFELY. ALWAYS WIPE UP SPILLED
OIL, COOLANT, FUEL, ETC.
SAFELY DISPOSE OF CONTAMINATED RAGS AND CONTAINERS. NEVER LEAVE IN OR ON THE
POWER UNIT ENCLOSURE. NEVER STORE FLAMMABLE LIQUIDS NEAR THE POWER UNIT OR
EXCITER.
SAFETY