HSB Beta 60-ZSE Quick guide

HSB Automation GmbH
In Laisen 74
72766 Reutlingen
Germany
Tel. [phone]
Fax [phone]
[e-mail]
www.hsb-automation.de
FM 239 Master-MuW-Anleitung Beta-Typ-Z Rev.01
Distributor:
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 - 134
74348 Lauffen/Neckar
Germany
Tel. [phone]
Fax [phone]
[email protected]om
www.schunk.com
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Original
Assembly and
Maintenance
Instructions
Linear Unit
Type
Beta 60-ZSE
Beta 80-ZSE
Beta 110-ZSE

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Safety
FM 239 MuW Beta-Typ-Z Rev.01 2018-06-19 1
Table of contents
1Safety........................................................................................................................3
1.1 Symbols used............................................................................................................ 3
1.2 Intended use.............................................................................................................. 3
1.3 General safety........................................................................................................... 4
1.4 Use in clean rooms (ISO 14644)................................................................................ 4
1.5 Use in potentially explosive areas.............................................................................. 4
1.6 Technical condition of the linear unit.......................................................................... 4
1.7 Changes to the linear unit.......................................................................................... 5
1.8 Requirements for personnel....................................................................................... 5
1.9 Responsibilities of the operator.................................................................................. 5
2Warranty ...................................................................................................................6
3Technical data –standard design ..........................................................................7
4Product description...............................................................................................10
5Transport and storage...........................................................................................11
6Assembly and alignment.......................................................................................12
6.1 Assembling the linear unit with mounting brackets................................................... 12
6.2 Screwing linear unit into place from underneath ...................................................... 13
6.3 Setting the maximum stroke .................................................................................... 14
6.3.1 Adjusting the position of the inductive limit switches.................................14
6.3.2 Adjusting the position of the mechanical limit switches.............................16
6.4 Installing the drive.................................................................................................... 18
6.4.1 Installing the motor...................................................................................18
7Commissioning......................................................................................................20
8Operation................................................................................................................21
9Decommissioning..................................................................................................21
10 Maintenance...........................................................................................................22
10.1 Lubrication............................................................................................................... 22
10.2 Replacing the toothed belt....................................................................................... 25

Safety
22018-06-19 FM 239 MuW Beta-Typ-Z Rev.01
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About these instructions
Scope
These instructions apply to the following linear unit with toothed belt
drive:
Beta 60-ZSE
Beta 80-ZSE
Beta 110-ZSE
The drawings show the type Beta 80-ZSE and are intended to be
examples for all other types where details may appear different.

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Safety
FM 239 MuW Beta-Typ-Z Rev.01 2018-06-19 3
1 Safety
These installation and maintenance instructions are part of the unit and
must be kept readily available at all times for reference.
The instructions must be passed on together with the unit to any third
party.
It is important that you contact the manufacturer should there be any
part of these Operating Instructions that you do not clearly understand.
1.1 Symbols used
In these Operating Instructions, the following warning symbols and
other symbols are used:
Indicates immediate danger.
Failure to comply with this instruction risks death or serious injury.
Indicates a danger carrying a medium to high risk.
Failure to comply with this instruction may result in death or serious
injury.
Indicates a danger carrying low risk.
Failure to comply with this instruction may result in minor or moderate
injury or material damage.
Note
Indicates tips for the operation and optimum use of the unit.
1.2 Intended use
The mechanical linear drive is designed for installation in machinery
and is solely intended for manipulating, positioning, transporting,
palletising, loading, unloading, clamping, synchronising, tensioning,
testing, measuring, handling and pressing of component parts or tools.
Please take note of the principal fields of application of the linear unit
(see Section 4 and Section 3).
In order to guarantee compliance with the law concerning the
electromagnetic compatibility of devices (EMC directive), the
mechanical linear drive may be used for industrial applications only.
Utilisation of the product for any other purpose would constitute
inappropriate use. The manufacturer accepts no liability for any
damage resulting from such use. The risk is borne solely by the user.

Safety
42018-06-19 FM 239 MuW Beta-Typ-Z Rev.01
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1.3 General safety
Date of
commissioning
The linear unit may only be operated when the machine or installation
into which it has been installed is found to comply with the following
directives, laws, regulations and standards:
the relevant accident prevention regulations,
the generally recognised safety guidelines,
EU directives,
standards regarding the electromagnetic compatibility of units,
other applicable standards,
country-specific regulations.
Safe operation
For safe operation, please take into account the following
documentation:
these Operating Instructions for the linear unit, in particular the
technical data
the Operating Instructions for the entire installation
1.4 Use in clean rooms (ISO 14644)
The linear units are not suitable for use in clean rooms and can also not
be upgraded for this area.
1.5 Use in potentially explosive areas
The linear units are not suitable for use in potentially explosive areas
and can also not be upgraded correspondingly.
1.6 Technical condition of the linear unit
State-of-the-art
The unit is state-of-the-art and complies with the applicable regulations.
The unit complies with the following EU machinery directive,
harmonised standards, European standards and relevant national
standards:
EC Machinery Directive 2006/42/EC
DIN EN ISO 12 100:2011-03 Safety of Machinery, General Design
Guidelines, Risk Assessment and Reduction
DIN EN ISO 13850:2008-09: Safety of Machinery, Emergency

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Safety
FM 239 MuW Beta-Typ-Z Rev.01 2018-06-19 5
Equipment
DIN EN 60 204-1:2006: Electrical equipment of machines
2004/108/EC: EMC Directive
German Electromagnetic Compatibility Act (EMVG): Law on the
electromagnetic compatibility of equipment from 26/02/2008 (BGBI
I/Federal Law Gazette p. 220)
1.7 Changes to the linear unit
Rebuilding and
modifying
There are to be no changes, either structural or safety-related, carried
out on the linear unit without the prior written agreement of HSB. We
accept no liability for any unauthorised changes carried out on the unit.
The operator may only carry out the maintenance and repair work
specified in these Operating Instructions. Any further work involving the
replacement of wearing or substitute parts may only be carried out
following consultation with our service technicians and by the service
technicians themselves or by HSB.
Never remove or decommission any safety or protection devices.
Follow the assembly instructions supplied by the manufacturer when
using special attachment parts!
1.8 Requirements for personnel
The linear unit is manufactured using state-of-the-art technology and in
compliance with the recognised safety standards. However, there are
still risks associated with its use. Therefore, only qualified and trained
personnel are permitted to assemble and operate the unit.
Any person involved in the assembly, operation, maintenance, repair or
disassembly of a linear unit must have read and understood these
instructions, in particular the first section entitled "Safety".
Any work involving live parts may only be carried out by trained
electricians. This work involves, for example:
installation of safety limit switches,
attachment of a drive,
checking the drive rotation direction.
1.9 Responsibilities of the operator
Instruction of
personnel
In accordance with the EU directive 89/655/EEC Art. 6(1) and 7 on the
safe use of work equipment, as well as the EU basic directive
89/391/EEC Art. 1(1) and Art. 6(1), the operator is obliged to provide
any person involved in the installation, operation, maintenance, repair

Warranty
62018-06-19 FM 239 MuW Beta-Typ-Z Rev.01
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or disassembly of a linear unit with instruction and, in particular, safety-
related instruction.
We recommend that the operator acknowledges in writing that the
employees have received the appropriate instruction.
Checking the unit
The operator is obliged, in accordance with the EU directive
89/655/EEC Art. 4a on the safe use of work equipment, to check the
machine before commissioning, after repair work is carried out and
after any malfunction occurs.
Preservation of labels
The operator must ensure that any lettering, information signs or labels
are fully legible (in particular the serial number) and always observed.
Any damaged or illegible information signs and labels must be
replaced.
2 Warranty
The warranty conditions are specified in the sales documents (delivery
and payment conditions). The warranty claim expires if:
the unit has not been used in accordance with its intended use,
these Operating Instructions have not been adhered to,
the unit has been modified without prior authorisation from the
manufacturer,
screws sealed using locking paint have been opened.
The manufacturer is liable only if genuine substitute parts have been
used during any maintenance or repair work carried out on the unit.

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Technical data –standard design
FM 239 MuW Beta-Typ-Z Rev.01 2018-06-19 7
3 Technical data – standard design
Technical data –linear
unit
Unit sizes
Type Beta with
toothed belt drive
Beta
60
Beta
80
Beta
110
ZSE
ZSE
ZSE
Drive element
Toothed belt
Stroke per revolution [mm]
160
220
300
Max. speed [m/s]
5.00
5.00
5.00
Max. acceleration [m/s2]
30
40
60
Idle torque [Nm]
1.00
1.40
3.35
Maximum stroke
(standard) [mm]
7670
7600
7520
Repeat accuracy [mm]
±0.08
±0.08
±0.08
Operating temperature [°C]
(continuous operation)
0...80
0...80
0...80
Geometrical moment of inertia IY
[mm4]
400283
1326597
4974348
Geometrical moment of inertia IZ
[mm4]
521983
1693634
5898662
Length of carriage
[mm]
180
210
320
Weight (without stroke) [kg]
3.10
6.35
15.75
Weight (per 100 mm stroke)
[kg]
0.53
0.89
1.56
Weight of carriage [kg]
0.7
1.36
2.57
Max. noise emission [dB A] 1)
80
80
80
1) The value changes when assembled with other parts of the installation

Technical data –standard design
82018-06-19 FM 239 MuW Beta-Typ-Z Rev.01
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Forces and moments for Beta linear unit with toothed belt drive
Type designation
Dynamic forces [Nm]
Dynamic moments [Nm]
FX
FY
FZ
-FZ
MX
MY
MZ
Midle
Beta 60-ZSE
750
400
1150
640
40
130
80
1.00
Beta 80-ZSE
1100
640
2400
1600
80
200
200
1.40
Beta 110-ZSE
3600
2400
6400
3200
320
640
480
3.35
Midle = idle torque ±30 %
The specified forces and moments are the respective maximum values for the single
load. The individual values must be reduced for a mixed load or the occurrence of
several moments or forces at the same time. If in doubt, please contact Technical
Support.
Dynamic load ratings of Beta linear unit rail guides
Unit size
Size
No. of
rails
No. of
carriage
s
Load rating
per carriage
Cdyn [N]
THK / Rex*
Pretension
FV
[N]
THK / Rex*
Mt [Nm]
THK /Rex*
Guiding
distance in
direction x
(lx1) [mm]
Beta 60-ZSE
15
1
2
11271 / 9860
564 / 620
60 / 74
106
Beta 80-ZSE
20
1
2
17700 / 23400
885 / 1500
210 / 240
131
Beta 110-ZSE
25
1
2
25160 / 28600
1258 / 1820
340 / 320
203
Values in ( ) refer to the long carriage in each case.
The values for the load rating and the pretension refer to the standard linear guide system
* Rex = Rexroth
Tightening torques [Nm] for fastening screws
Fastening screws
M4
M5
M6
M8
M10
The values given are standard values.
The values must be correspondingly
adapted for shorter screw-in depths.
DIN912/ISO4762-8.8
2.7
5.4
9.0
22.0
43.0
DIN912/ISO4762-10.9
3.0
5.7
9.0
22.0
43.0
DIN912/ISO4762-12.9
3.0
5.7
9.0
22.0
43.0