HSC ELITE E2500PTS User manual

PRODUCT MANUAL
Serial Number Range:
Year Of Manufacture:
KEEP THIS BOOKLET FOR FUTURE REFERENCE
Nottingham: 0115 946 1988
London: 0208 830 3333
Nottingham: [e-mail]
London: [e-mail]
www.hscgroupuk.co.uk
The Hire Supply Company (UK) Limited
Elite Hand Pallet Truck
E2500PTS

Operator manual & spare parts
Elite Hand Pallet Truck with BF Integrated
Pump
WH20L-65 WH25L-65
PWH25-II PWH30-II PWH35-II
(85mm standard & 75mm profile)
Note: Owner and operator MUST read and understand this
operating instructions before using this pallet truck.
HSC Industrial and Commercial Equipment (EU) Limited.
First Floor, Penrose 1, Penrose Dock, Cork, T23 KW81. IRELAND. Registered No.: 689232

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ATTENTION:
1. To prevent possible harm to the environment or human health from uncontrolled
waste disposal recycle waste packaging where possible. Recycle responsibly to
promote the sustainable reuse of valuable raw materials.
2. In the event of unexpected leaking it is recommended a spill kit with
absorbent materials is readily available. To avoid secondary pollution to the
environment, any split oil or soiled materials should be handled and disposed with
in accordance with local regulations and guidelines.
Thank you for choosing the Elite pallet truck.
For your safety and correct operation, please carefully read the
manual before use.
NOTE: All of the information reported herein is based on data available at the time of printing. The
manufacturer reserves the right to modify its products at any time without notice or incurring in
any liability. Please verify with the manufacturer for possible updates.
1. GENERAL SPECIFICATIONS
Model No.
WH20L-65
WH25L-65
PWH25-II
PWH30-II
PWH35-II
Type
Profile
Standard (85mm)
Min. Fork Height
mm
65
75
85
Max. Fork Height
mm
180
190
200
Load Capacity
kg
2000/2500
2500
3000
3500
Fork Length
mm
1150/1220
Width Overall Forks
mm
520/540/685
Individual Fork Width
mm
160
Double load wheel
mm
Ø60*70
Ø74x70
Ø80x70
Single load wheel
mm
Ø60*93
Ø74x93
Ø80x93
Type of load wheel
Nylon or PU(Polyurethane)
Steering Wheel size
mm
Ø160*50
Ø180*50
Ø200*50 or Ø180*50
Type of steering wheel
Nylon or PU(Polyurethane) or Rubber
Special fork length are available 800, 900, 950, 1000, 1500, 2000mm.
Materials and specification are subject to change without notice.
2. TO ATTACH HANDLE TO PUMP UNIT
For efficient postage and packaging some minor assembly is required. To complete this you will
need the following; hammer, pair of pliers and a spanner. The parts will be found located in a
plastic bag affixed to the handle, these parts are as follows; one axle with hole, two split pins
(Note one is in the axle).
NOTE: The number of handle and pump should be the same.

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1.Handle 2. Pin 3. Axle with hole 4. Split pin 5. Fork frame
When attaching the handle, position yourself behind the pallet truck. Then follow the sequenced
instructions:
2.1. Insert the handle onto the pump piston (A), then use a hammer to insert the axle with
hole(K) into the hydraulic pump and handle from the right to left. (See fig. 2 ).
2.2. Set control handle to the ‘LOWER’ position, then pass
the adjusting nut (G), adjusting bolt (F) and chain (E)
through the hole of axle(K) with your hand (See fig. 3)
2.3. Press the handle (D) down, take away the pin(2) (See Fig. 1).
2.4. Set the control handle on ‘RAISE’ position, then raise the lever plate (J) with the pin (2)
and insert the adjusting bolt(F) into the front slot of lever plate, note keep the adjusting
nut (G) on the under side of the lever plate(J).
2.5 Use a hammer to tap another split pin into the axle with hole (K). The handle is now
assembled to the pump.
(Fig.2)
(Fig.3)
(Fig. 1)

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3. TO ADJUST RELEASE DEVICE
On the handle of this pallet truck, you can find the control lever which can be regulated in three
positions :
Raise - lever down
Drive position - lever in center position
Lower - lever up, the lever moves back the drive position when released.
If however they have been changed, you can adjust according to following step:
3.1 If the forks elevate while pumping in the DRIVE position, turn the adjusting nut on the adjusting
bolt or adjusting screw clockwise until pumping action does not raise the forks and the DRIVE
position functions properly.
3.2 If the forks descend while pumping in the DRIVE position, turn the nut or adjusting screw
counter-clockwise until the forks do not lower.
3.3 If the forks do not descent when the control handle is in the LOWER position, turn the nut or
adjusting screw clockwise until raising the control handle lowers the forks. Then check the DRIVE
position according to item 3.1 and 3.2 to be sure the nut or adjusting screw is in the proper position.
3.4 If the forks do not elevate while pumping in the RAISE position, turn the nut or adjusting screw
counter-clockwise until the forks elevate while pumping in the RAISE position. Then check the
LOWER and DRIVE position according to item 3.1, 3.2 and 3.3.
4. MAINTENANCE
Your pallet truck is largely maintenance-free.
4.1 Hydraulic Oil
Please check the oil level every six months. The oil capacity is about 0.3lt. Use the hydraulic type oil
according to temperature scale below.
Temperature Oil
-20℃~+40℃L-HV46 Hydraulic oil
4.2 HOW TO EXPEL AIR FROM THE PUMP UNIT
The air may be introduced into the hydraulic oil because of transportation or pump in incorrect
orientation. It can cause that the forks do not elevate while pumping in the RAISE position. The air
can been removed in the following way: let the control handle on the LOWER position, then move
the handle up and down for several times.
4.3 DAILY CHECK AND MAINTENANCE
Daily check of the pallet truck can limit wear as much as possible. Special attention should be paid
to the wheels and axles, as common place debris such as plastic wrap or banding may
wrap around and impede function. The forks should be unloaded and lowered in the lowest
position when not in use.