HSD ES779 User manual

Translation of the original instructions
ENGLISH
Serial number
ES779, ES789
Electrospindle
Assembly instructions
Edition.Revision 2.1
H5801H0118

Information about the publication
HSD S.p.A. © - H5801H0118.fm120718
3
Information about the publication
This manual has been prepared by the manufacturer to be used by customers only and it contains
information protected by copyright. It must not be photocopied or reproduced in any form, either
fully or in part, without the prior written consent of the manufacturer.
Code Issue Code of previous issue
H5801H0118 2 H5803H0005
Revision Description of updates
0 (02/2017) new document
1 (05/2018)
Revision paragraphs 1.3, 1.6, 2.4, 2.5.2, 3.4, 3.5, 4.1, 5.5.2, 5.5.5, 5.6, 5.7, 5.7.3,
5.8.1, 6.1.5, 7.4, 7.8, 7.8.5, 7.10, 8.1.8, 9.1, 9.1.20, 9.3.1, 9.3.4, 9.4.2, 9.4.3,
appendix A, B.
Paragraphs added 3.5.2, 3.5.6, 3.5.8, 3.5.9, 3.5.10, 3.5.15, 3.5.16, 3.5.17, 3.5.18,
3.5.22, 3.5.23, 3.5.24, 5.9.

Information about the publication
4
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Table of contents
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Table of contents
Preliminaries
1 Preliminary information
Introduction ................................................................................................................. 15
1.1 Scope of the manual ........................................................................................................ 15
1.2 Symbols used in the manual ............................................................................................ 16
1.3 Documents supplied with the product .............................................................................. 16
EC Declaration of Conformity ..................................................................................... 17
1.4 Identification of the manufacturer and of the product ....................................................... 18
1.5 Orders and requests for information ................................................................................ 18
1.6 Glossary ........................................................................................................................... 18
1.7 Warranty ........................................................................................................................... 20
2 Safety information
2.1 Safety regulations ............................................................................................................ 21
2.2 Safety warnings for the fitting and use of tools ................................................................ 21
2.3 Safety warnings for maintenance ..................................................................................... 22
2.4 Risks associated with the use of the product ................................................................... 23
Magnetic dangers ....................................................................................................... 23
2.4.1 Prohibitions and risks associated with improper handling and/or use ........................... 24
2.4.2 Residual risks ................................................................................................................ 25
2.5 Signs fixed to the product ................................................................................................. 26
2.5.1 Danger signs ................................................................................................................. 26
2.5.2 Mandatory signs ............................................................................................................ 26
Descriptions
3 Technical specifications and main parts
3.1 General product description ............................................................................................. 29
3.2 Workable materials .......................................................................................................... 29
3.3 Applications ...................................................................................................................... 30
3.4 General overview and main parts .................................................................................... 31
3.4.1 ES779, with free cables, with fixing grooves ................................................................. 31

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3.4.2 ES779, with free cables, with fixing bores ..................................................................... 32
3.4.3 ES789, with free cables, with fixing grooves ................................................................. 33
3.4.4 ES789, with free cables, with fixing bores ..................................................................... 34
3.4.5 Variations with HSD electric connectors ....................................................................... 35
3.4.6 Variations with MIL standard electric connectors .......................................................... 36
3.4.7 Variations with configurable power supply terminal board 220/380V ............................ 37
3.4.8 Variations with fluid distributor ....................................................................................... 38
3.4.9 Variations with floating or fixed piston ........................................................................... 39
3.4.10 ES779 with manual tool change (ES779 collet) ............................................................ 39
3.5 Features and performance ............................................................................................... 40
3.5.1 Technical datasheet asynchronous ES779 10/12kW 380kW 250Hz
with motor rating plate H1423H0216 ............................................................................. 40
Parameters of equivalent electrical network ES779 10/12kW 380kW 250Hz
with motor rating plate H1423H0216 ....................................................................... 41
3.5.2 Technical datasheet asynchronous ES779 10/12kW 380V 250Hz
with motor rating plate FNZ4102319 ............................................................................. 42
Parameters of equivalent electrical network ES779 10/12kW 380V 250Hz
with motor rating plate FNZ4102319 ....................................................................... 43
3.5.3 Technical datasheet asynchronous ES779 10/12kW 220/380V 250Hz ........................ 44
Parameters for equivalent electrical network asynchronous ES779 10/12kW
220/380V 250Hz ...................................................................................................... 45
3.5.4 Technical datasheet asynchronous ES779 10/12kW 380V 500Hz ............................... 46
Parameters of equivalent electrical network ES779 10/12kW 380V 500Hz ............... 47
3.5.5 Technical datasheet asynchronous ES779 12/13kW 380V 500Hz ............................... 48
Parameters of equivalent electrical network ES779 12/13kW 380V 500Hz ............... 49
3.5.6 Technical datasheet synchronous ES779 12/14.4kW 357Hz ........................................ 50
Parameters for equivalent electrical network synchronous ES779 12/14.4kW 357Hz 51
3.5.7 Technical datasheet asynchronous ES779 13.5/16.2kW 380V 400Hz ......................... 52
Parameters of equivalent electrical network asynchronous ES779 13.5/16.2kW 380V 400Hz 53
3.5.8 Technical datasheet asynchronous ES779 15/18kW 380V 400Hz ............................... 54
Parameters of equivalent electrical network asynchronous ES779 15/18kW 380V 400Hz 55
3.5.9 Technical datasheet asynchronous ES779 15/18kW 380V 434Hz ............................... 56
Parameters of equivalent electrical network asynchronous ES779 15/18kW 380V 434Hz 57
3.5.10 Technical datasheet synchronous ES779 22/25kW 530Hz ........................................... 58
Parameters for equivalent electrical network synchronous ES779 22/25kW 357Hz .. 59
3.5.11 Technical datasheet asynchronous ES789 11/13.5kW 380V 350Hz ............................ 60
Parameters of equivalent electrical network asynchronous ES789 11/13.5kW 380V 350Hz 61
3.5.12 Technical datasheet asynchronous ES789 15/17kW 380V 400Hz ............................... 62
Parameters of equivalent electrical network asynchronous ES789 15/17kW 380V 400Hz 63
3.5.13 Technical datasheet asynchronous ES789 15/18kW 380V 300Hz
with motor rating plate FNZ4101253 ............................................................................. 64
Parameters of equivalent electrical network asynchronous ES789 15/18kW
380V 300Hz with motor rating plate FNZ4101253 .................................................. 65
3.5.14 Technical datasheet asynchronous ES789 15/18kW 380V 300Hz
with motor rating plate H1423H0228 ............................................................................. 66
Parameters of equivalent electrical network asynchronous ES789 15/18kW
380V 300Hz with motor rating plate H1423H0288 .................................................. 67

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3.5.15 Technical datasheet asynchronous ES789 15/18kW 380V 300Hz
with motor rating plate FNZ4101851 ............................................................................. 68
Parameters of equivalent electrical network asynchronous ES789 15/18kW
380V 300Hz with motor rating plate FNZ4101851 .................................................. 69
3.5.16 Technical datasheet asynchronous ES789 15/18kW 380V 300Hz
with motor rating plate FNZ4101847 ............................................................................. 70
Parameters of equivalent electrical network asynchronous ES789 15/18kW
380V 300Hz with motor rating plate FNZ4101847 .................................................. 71
3.5.17 Technical datasheet asynchronous ES789 15/18kW 380V 400Hz
with motor rating plate FNZ4101849 ............................................................................. 72
Parameters of equivalent network asynchronous ES789 15/18kW
380V 400Hz with motor rating plate FNZ4101849 .................................................. 73
3.5.18 Technical datasheet asynchronous ES789 15/18kW 220/380V 400Hz
with motor rating plate FNZ4101850 ............................................................................. 74
Parameters of equivalent network asynchronous ES789 15/18kW
220/380V 400Hz with motor rating plate FNZ4101850 ........................................... 75
3.5.19 Technical datasheet asynchronous ES789 15/18kW 380V 400Hz
with motor rating plate FNZ4100709 ............................................................................. 76
Parameters of equivalent electrical network asynchronous ES789 15/18kW
380V 400Hz with motor rating plate FNZ4100709 .................................................. 77
3.5.20 Technical datasheet asynchronous ES789 15/18kW 220/380V 400Hz
with motor rating plate FNZ4100809 ............................................................................. 78
Parameters of equivalent electrical network asynchronous ES789 15/18kW
220/380V 400Hz with motor rating plate FNZ4100809 ........................................... 79
3.5.21 Technical datasheet asynchronous ES789 16/18kW 380V 267Hz ............................... 80
Parameters of equivalent electrical network asynchronous ES789 16/18kW 380V 267Hz 81
3.5.22 Technical datasheet asynchronous ES789 16/19.2kW 380V 300Hz ............................ 82
Parameters of equivalent electrical network asynchronous ES789 16/19.2kW 380V 300Hz . 83
3.5.23 Technical datasheet asynchronous ES789 18/21.5kW 380V 333Hz ............................ 84
Parameters of equivalent electrical network asynchronous ES789 18/21.5kW 380V 333Hz . 85
3.5.24 Technical datasheet asynchronous ES789 25/30kW 380V 333Hz ............................... 86
Parameters of equivalent electrical network asynchronous ES789 25/30kW 380V 333Hz 87
4 Transport, packing, unpacking, storage
4.1 Warnings .......................................................................................................................... 89
4.2 Dimensions and weights .................................................................................................. 90
4.3 Transport and packing ..................................................................................................... 90
Lifting .......................................................................................................................... 91
4.4 Unpacking ........................................................................................................................ 91
4.5 Storage ............................................................................................................................ 92
5 Installation and commissioning
5.1 Preliminary installation checks ......................................................................................... 93
5.2 Preparing the factory services .......................................................................................... 93
5.3 Environmental work requisites ......................................................................................... 93
5.4 Mechanical connections ................................................................................................... 94

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5.4.1 Receiving structure ....................................................................................................... 94
5.4.2 Fitting the electrospindle ............................................................................................... 94
Fixing via bores .......................................................................................................... 95
Fixing via grooves and brackets ................................................................................. 95
5.4.3 Threaded service holes ................................................................................................. 95
5.4.4 Tool-change system ...................................................................................................... 95
5.5 Pneumatic connections .................................................................................................... 96
5.5.1 Compressed air specifications for HSD products .......................................................... 97
5.5.2 Pneumatic connection points ........................................................................................ 98
Pneumatic connection examples ............................................................................... 99
5.5.3 Pneumatic cylinder ...................................................................................................... 100
5.5.4 Internal pressurisation ................................................................................................. 100
5.5.5 Automatic tool-holder cone cleaning ........................................................................... 101
5.6 Cooler specifications and hydraulic connections ........................................................... 102
5.6.1 Hydraulic connection points ........................................................................................ 103
5.7 Fluid distributor connections .......................................................................................... 104
5.7.1 Rotary fluid distributor fitted by the user ...................................................................... 105
5.7.2 Rotary distributor for liquids ........................................................................................ 106
5.7.3 Rotary distributor for liquids and dry air ...................................................................... 106
5.8 Electrical connections .................................................................................................... 107
5.8.1 Versions with free cables ............................................................................................ 108
Power wiring - versions for star connection only (380V) .......................................... 108
Power wiring - versions with configurable star (380V) or delta (220V) connection .. 109
Sensor wiring - versions without sensor S5 .............................................................. 110
Sensor wiring - versions with sensor S5 ................................................................... 110
Wiring of thermal probe on front bearings ................................................................. 111
Encoder wiring - version without “V-sense” signal ..................................................... 111
Encoder wiring - version with “V-sense” signal .......................................................... 111
5.8.2 Versions with HSD electrical connectors ...................................................................... 112
Power connector diagram (fixed part) ....................................................................... 112
Signal connector diagram (fixed part) ....................................................................... 113
5.8.3 Versions with MIL electrical connectors ....................................................................... 114
Power connector diagram - 6-pin version (fixed part) ............................................... 114
Power connector diagram - 9-pin version (fixed part) ............................................... 114
Signal connector diagram (fixed part) ....................................................................... 115
Encoder connector diagram (fixed part) .................................................................... 115
Configurable power supply terminal board 220/380V .............................................. 116
5.8.4 Tool release button ....................................................................................................... 116
Example of a wiring diagram for manual tool-holder release .................................... 117
5.9 Programming the inverter ............................................................................................... 118
6 General post-installation checks
6.1 Pre start-up checks ......................................................................................................... 119
6.1.1 Positioning ................................................................................................................... 119
6.1.2 Pneumatic connections ................................................................................................ 119
6.1.3 Hydraulic connections .................................................................................................. 119
6.1.4 Electrical connections ................................................................................................. 120
6.1.5 Programming the inverter ............................................................................................ 120

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6.2 Start-up checks .............................................................................................................. 120
Adjustment and Maintenance
7 Operation and regulation
7.1 Environmental conditions ............................................................................................... 123
7.2 Running-in ...................................................................................................................... 123
7.3 Warm-up ........................................................................................................................ 123
7.4 Tool-holder locking and ejection device ......................................................................... 124
7.4.1 Checking and adjusting the HSK collet ejection position ............................................ 125
7.5 Tool-holder cone ............................................................................................................. 126
7.5.1 Installation of the HSD 0804H0009 screw dowel in the ISO30 DIN69871 cone ......... 127
7.5.2 General recommendations regarding tool holder cones ............................................. 127
7.6 Tool ................................................................................................................................ 128
7.6.1 Speed limits ................................................................................................................. 128
Maximum speed and shape of the tool .................................................................... 128
Calculating the centre of gravity for the tool+tool-holder assembly .......................... 129
Procedure for reading the graphs ............................................................................. 131
Graph used to define the maximum machining speed ............................................. 133
7.7 Procedure to follow if the tool becomes jammed in the piece machining operation in progress 134
7.8 Sensors .......................................................................................................................... 137
7.8.1 Description of the inductive sensors ........................................................................... 137
Sensor S1: “tool holder coupled” signal ................................................................... 137
Sensor S1+S4: “HSK cone locked in the correct position” signal ............................. 138
Sensor S2: “collet open” signal ................................................................................ 138
Sensor S3: spindle shaft rotation speed ................................................................... 138
Sensor S5: “piston backward” signal ........................................................................ 138
7.8.2 Technical characteristics of the inductive sensors ....................................................... 139
7.8.3 Electrospindle conditions and corresponding outputs of the inductive sensors .......... 139
7.8.4 Sensor calibration ....................................................................................................... 141
7.8.5 Use and technical characteristics of the thermal alarm ............................................... 141
Thermal alarm temperature thresholds .................................................................... 142
Technical characteristics of the bimetallic switch: .................................................... 142
Technical features of the PTC thermistor ................................................................. 143
Behaviour of the KTY 84-130 probe ......................................................................... 143
PT 1000 probe performance .................................................................................... 144
PTC 100 probe performance .................................................................................... 144
7.9 Encoders ........................................................................................................................ 145
7.9.1 Technical characteristics of the Lenord+Bauer Square Wave encoder ....................... 146
Signals of the Lenord+Bauer Square Wave encoder ............................................... 146
7.9.2 Technical characteristics of the Lenord+Bauer sine encoder ...................................... 147
Progressive trend of signal A ................................................................................... 148
Temporal trend of signal B ........................................................................................ 148
Displacement of signals A and B .............................................................................. 148
Progressive trend of signal Z .................................................................................... 149

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Temporal trend of the differential signals ................................................................. 150
7.10 Rotary fluid distributor .................................................................................................... 150
8 Maintenance
8.1 Scheduled maintenance ................................................................................................ 152
8.1.1 Check and clean the tool-holder seat and tool-holder cone ........................................ 152
8.1.2 Protect the tool-holder seat ......................................................................................... 153
8.1.3 Drain the pneumatic circuit filters ................................................................................ 153
8.1.4 Clean the tool-holder cone with alcohol ...................................................................... 154
8.1.5 Check the coolant ....................................................................................................... 154
8.1.6 Check the connections ................................................................................................ 154
8.1.7 Lubricate the HSK collet .............................................................................................. 155
8.1.8 Check the functioning of the HSK collet ...................................................................... 155
8.1.9 Replace the coolant .................................................................................................... 156
8.1.10 Replace the pneumatic circuit filters ........................................................................... 156
8.1.11 Bearings ...................................................................................................................... 156
9 Replacing components
9.1 Replacing the shaft kit .................................................................................................... 158
9.2 Replacing the encoder reader ........................................................................................ 168
Models with an HSD square-wave encoder ............................................................. 168
Models with a Lenord-Bauer sinusoidal encoder ..................................................... 168
9.3 Replacing and adjusting the sensors ............................................................................. 169
9.3.1 Identifying and accessing the sensors ........................................................................ 169
Sensor wiring ........................................................................................................... 171
9.3.2 Replacing the sensor unit ............................................................................................ 172
9.3.3 Adjusting sensor S1 for ISO versions ......................................................................... 173
9.3.4 Adjusting sensors S1 and S4 for HSK versions .......................................................... 174
Gauge kit for adjusting HSK sensors S1 and S4 ..................................................... 174
Using the adjustment gauge kit ................................................................................ 176
9.3.5 Adjusting sensor S2 for ISO versions ......................................................................... 177
9.3.6 Adjusting sensor S2 for HSK versions ........................................................................ 178
9.3.7 Adjusting sensor S3 .................................................................................................... 179
9.3.8 Adjusting sensor S4 .................................................................................................... 179
9.3.9 Adjusting sensor S5 .................................................................................................... 179
9.4 HSK collet replacement ................................................................................................. 181
9.4.1 Disassembling the HSK collet from the spindle .......................................................... 181
9.4.2 Assembling the HSK collet in the spindle .................................................................... 182
9.4.3 Check the HSK collet after approximately 100 locking operations .............................. 184
9.4.4 Tightening the lockscrew for the HSK collet ................................................................ 185

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Appendices
A Troubleshooting
A.1 Problems, causes and solutions .................................................................................... 189
B Spare parts
Tools for collet HSK assembly .................................................................................. 194
C Disposal
D Customer service
D.1 Customer service ........................................................................................................... 197

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Preliminaries

1 Preliminary information
HSD S.p.A. © - h0101k01a.fm120718
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1 Preliminary information
Introduction
This document, together with the technical datasheet and any annexes, provides the proper
information for correct installation. The procedures described must only be carried out by suitably
trained personnel.
In order to prevent incorrect operation that could constitute a hazard for personnel and/or cause
damage to the product, all the documents supplied must be read and fully understood. HSD (or its
representative), from here on the manufacturer, cannot be held responsible or legally liable for
any damage resulting from incorrect use of the documentation.
The description or illustration /of certain devices may differ slightly from the actual ones without in
any way compromising their comprehension. Some devices indicated and described in this
manual may not be present on the product.
1.1 Scope of the manual
This manual is geared to the manufacturer who will integrate this HSD product onto his own
machinery or partly completed machinery. It provides the necessary information for proper
installation and maintenance of the unit in order to maintain it efficient and safe over time.
The manual forms an integral part of the product and as such must accompany it at all times,
otherwise the product will be lacking one of its primary safety requisites.
The manual must be well taken care of, distributed and made available to all personnel involved.
The purpose of the warnings contained in the manual is to safeguard the health and safety of
personnel exposed to residual risks.
The manual provides information on the most appropriate behaviour to adopt for the correct use of
the product as provided for by the manufacturer.
In the case where the information contained in the manual conflicts with health and safety
standards, contact the manufacturer to request the necessary corrections and/or adaptations.
The manual must be stored in an appropriate location and must always be readily available for
consultation. The information contained in the manual is indispensable for using the product in a
safe and correct manner for the purposes for which it has been designed.

1 Preliminary information
16
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1.2 Symbols used in the manual
The parts of the text requiring special attention are highlighted and preceded by the symbols
illustrated and explained below.
Danger
Indicates a procedure, practice or similar action that could cause injury if not
respected or carried out correctly.
Caution
Indicates an operating procedure, practice or similar action that could damage or
completely destroy the product if not respected or carried out correctly.
Information
Highlights particularly important information of a general nature that must not be ignored.
1.3 Documents supplied with the product
The supplied documents must be stored in an appropriate location and must always be readily
available for consultation.
The following is a list of the documents supplied with the product (unless otherwise agreed with the
customer).
Assembly instructions (this manual). It contains warnings and instructions for the transport,
installation, use, maintenance and disposal of the product. To consult it you need Adobe®
Reader®(www.adobe.com) as it is supplied on a CD ROM.
Test report. Contains the testing results performed on the unit.
EC Conformity Declaration. This certifies that the product complies with the directives
indicated. It is only issued for machines sold in EEC and EFTA (European Free Trade
Association) countries.
Check that all the documents listed above are present on delivery of the product. If necessary,
further copies can be obtained on request from the manufacturer.
Annexes (if included). These contain additional information that completes and/or replaces
the information in the document with which they are enclosed.

1 Preliminary information
HSD S.p.A. © - h0101k01a.fm120718
17
EC Declaration of Conformity
The product is built in conformity with the relevant EU Directives applicable at the time of its market
release, as stated in the EC declaration of conformity (facsimile attached).
DICHIARAZIONE DI CONFORMITÀ UE (2014/35/UE ALLEGATO IV)
EU DECLARATION OF CONFORMITY (2014/35/EU ANNEX IV)
EU-KONFORMITÄTSERKLÄRUNG (2014/35/EU ANHANG IV)
DÉCLARATION UE DE CONFORMITÉ (2014/35/UE ANNEXE IV)
DECLARACIÓN UE DE CONFORMIDAD (2014/35/UE ADJUNTO IV)
IL FABBRICANTE /
THE MANUFACTURER /
DER HERSTELLER /
LE FABRICANT /
EL FABRICANTE:
Luogo e data / Place and date / Ort und Datum /
Lieu et date / Lugar y fecha:
Procuratore Speciale
Special Attorney
Sonderbevollmächtiger
Fondé de pouvoir extraordinaire
Mandatario Especial
Modello / Model / Modell / Modèle / Modelo:
HSD S.p.A.
ELETTROMANDRINODICHIARA SOTTO LA PROPRIA ESCLUSIVA RESPONSABILITÀ CHE IL MATERIALE ELETTRICO:
ELECTROSPINDLEDECLARES UNDER HIS OWN SOLE RESPONSIBILITY THAT THE ELECTRONIC EQUIPMENT:
ELEKTROSPINDELERKLÄRT EIGENVERANTWORTLICH, DASS DAS ELEKTROMATERIAL:
ÉLECTROBROCHEDÉCLARE SOUS SA SEULE RESPONSABILITÉ QUE LE MATÉRIEL ÉLECTRIQUE: ELECTROMANDRIL DECLARA BAJO SU EXCLUSIVA RESPONSABILIDAD QUE EL MATERIAL ELÉCTRICO:
Denominazione commerciale / Commercial name /
Handelsbezeichnung / Nom commercial / Denominación comercial
IT
EN
DE
FR
ES
registered office: Via Della Meccanica, 16 - 61122 Pesaro (PU) Italy
factory headquarters: Via Pesaro, 10A - 61012 Gradara (PU) Italy
Tel.: [phone] - Fax: [phone]
E CHE SONO STATE APPLICATE LE PARTI PERTINENTI DELLE SEGUENTI NORME ARMONIZZATE:
EN 60034-1:2010+AC:2010, EN 60204-1:2006+A1:2009+AC:2010.
È CONFORME ALLA PERTINENTE NORMATIVA DI ARMONIZZAZIONE DELL’UNIONE:
!"""""""2014/35/UE
DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 26 febbraio 2014, concernente l’armonizzazione delle legislazioni
degli Stati membri relative alla messa a disposizione sul mercato del materiale elettrico destinato a essere adoperato
entro taluni limiti di tensione
A ND THAT THE RELEVANT PARTS OF THE FOLLOWING HARMONISED STANDARDS HAVE BEEN APPLIED:
EN 60034-1:2010+AC:2010, EN 60204-1:2006+A1:2009+AC:2010.
I S IN CONFORMITY WITH THE RELEVANT UNION HARMONISATION LEGISLATION:
!"""""""2014/35/EU
OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 26 February 2014, on the harmonisation of the laws of the
Member States relating to the making available on the market of electrical equipment designed for use within certain
voltage limits
U ND DASS EINSCHLÄGIGEN TEILE FOLGENDE HARMONISIERTEN NORMEN ANGEWANDT WURDEN:
EN 60034-1:2010+AC:2010, EN 60204-1:2006+A1:2009+AC:2010.
D IE EINSCHLÄGIGEN HARMONISIERUNGSRECHTSVORSCHRIFTEN DER UNION ERFÜLLT:
!"""""""2014/35/EU
DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 26. Februar 2014, zur Harmonisierung der
Rechtsvorschriften der Mitgliedstaaten über die Bereitstellung elektrischer Betriebsmittel zur Verwendung innerhalb
bestimmter Spannungsgrenzen auf dem Markt
E T QUE LES PARTIES PERTINENTES DES NORMES HARMONISÉES SUIVANTES ONT ÉTÉ APPLIQUÉES:
EN 60034-1:2010+AC:2010, EN 60204-1:2006+A1:2009+AC:2010.
E ST CONFORME À LA LÉGISLATION D’HARMONISATION DE L’UNION APPLICABLE:
!"""""""2014/35/UE
DU PARLEMENT EUROPÉEN ET DU CONSEIL du 26 février 2014, relative à l’harmonisation des législations des États
membres concernant la mise à disposition sur le marché du matériel électrique destiné à être employé dans certaines
limites de tension
Y QUE HAN SIDO APLICADAS LAS PARTES PERTINENTES DE LAS SIGUIENTES NORMAS ARMONIZADAS:
EN 60034-1:2010+AC:2010, EN 60204-1:2006+A1:2009+AC:2010.
E S CONFORME CON LA LEGISLACIÓN DE ARMONIZACIÓN PERTINENTE DE LA UNIÓN:
!"""""""2014/35/UE
DEL PARLAMENTO EUROPEO Y DEL CONSEJO de 26 de febrero de 2014, sobre la armonización de las legislaciones de
los Estados miembros en materia de comercialización de material eléctrico destinado a utilizarse con determinados
límites de tensión
!"#$%&'&()
ES 779

1 Preliminary information
18
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1.4 Identification of the manufacturer and of the product
The name and address of the manufacturer are:
HSD S.p.A.
main headquarters: Via Pesaro, 10A - 61012 Gradara (PU) ITALY
registered offices: Via della Meccanica, 16 - 61122 Pesaro ITALY
The serial number represents the only means recognised by the manufacturer of identifying
the product. The product user is responsible for ensuring that the serial number remains intact.
The position of the product serial number is shown in paragraph 3.4 “General overview and main
parts” .
An adhesive is applied to the product, bearing the address of the manufacturer's registered
offices.
1.5 Orders and requests for information
When requesting additional copies of the documentation supplied with the product or further
information on the documentation, services, assistance or machine parts, please send the request,
specifying:
product model;
name of dealer;
specific information on any faults encountered;
clear information on the machining operations to be carried out;
periods of use.
1.6 Glossary
ISO 30
Tool holder cone connection
system, described in standard
DIN 69871.
The electrospindle carries a
plate similar to the one shown
alongside, indicating the type
of connection.
ISO30 DIN
69871 CONE
HSD SCREW
DOWEL
0804H0009
HSK
Tool-holder cone connection system, described in
standard DIN 69893.
The electrospindle carries a plate similar to the one
shown alongside, indicating the type of connection.
HSK
DIN 69893 CONE

1 Preliminary information
HSD S.p.A. © - h0101k01a.fm120718
19
Dynamic
balance quality
grade
The balance quality of a rotating object according to standard ISO 1940/1,
indicated by the letter G. Low G values indicate better balancing. G=0.4
indicates maximum balancing precision.
G assumes discrete values in multiples of 2.5 (G=0.4 G=1 G=2.5 …).
Rated voltage Maximum power supply voltage.
Rated
frequency Minimum frequency at which the maximum power supply voltage is provided.
Rated
characteristics The set of nominal values reached at rated frequency.
Service type S1
Operation at constant load with a duration sufficient to ensure that the motor
reaches thermal equilibrium.
Abbreviated to S1.
(Standard CEI EN 60034-1)
Service type S6
A sequence of identical operating cycles, each consisting of a period of
operation at constant load and a period of operation with no load, with
constant rpm and without any intermediate rest times.
Abbreviated to S6, followed by the percentage ratio between the period of
operation under load and the duration of one cycle.
For example: S6 40%
(40% operating time under load, 60% operating time without load)
(standard CEI EN 60034-1)
Torque and
power
T = Torque
P = Power
Ȧ= Angular velocity
The precise definition of torque and power is beyond the scope of this
manual. Nevertheless, it can be said that torque is the force with which the
tool bites into the work piece being machined (and for the same torque, the
force increases as the diameter of the tool decreases). Power, instead, is
proportional to the torque and speed of rotation and, as such, determines the
maximum machining operation speed (in line with tool performance,
characteristics of the material being machined and the type of machining).
Coolant Fluid, liquid or gas (including air) used to transfer heat from the spindle to the
environment.
Scheduled
maintenance
A series of activities required to maintain the condition and operation of the
product the same as that provided for by the manufacturer at the moment of
its introduction onto the market. The maintenance is carried out by means of
programmed adjustments, repairs, part replacements, etc..
T Nm  60 P W 
2S Z rpm  
-----------------------------------
=

1 Preliminary information
20
HSD S.p.A. © - h0101k01a.fm120718
1.7 Warranty
HSD S.p.A. guarantees that the product has been inspected and tested at its works with positive
results.
The guarantee shall remain valid for a period of 12 months starting from the date of delivery .
Repairs and/or replacements under guarantee are carried out free ex works HSD S.p.A.
upon agreement with HSD S.p.A., with transport paid by the customer. HSD S.p.A. will not
be held liable for damages resulting from production stoppages during the guarantee
period.
Defects due to normal wear of parts which, by their nature, are subject to rapid and continuous
wear (e.g.: gaskets, belts, bearings, etc..) are not covered by warranty. In particular, HSD S.p.A.
does not guarantee the life of any fitted bearings, in that this depends on a number of factors such
as the balance quality grade of the tool, the types of machining operation carried out, impacts and/
or mechanical stresses exceeding the values indicated by the manufacturer.
HSD S.p.A. will not be held liable for any defects in the conformity of the product caused by non-
compliance with the standards provided for by the Instruction Manual or caused by improper use
or mistreatment of the product. The buyer has the right to receive replacements for defective
parts, providing the defects in question are not the result of tampering, i.e. the fitting of
non-original HSD spare parts and/or the replacement of components not provided for or
authorised by this manual without the prior written consent of HSD S.p.A..
Under no circumstances will HSD S.p.A. or its suppliers be held liable for damages
(including, and without limit, due to physical damage, damages due to loss of earnings,
interruption in production, loss of data or any other economic losses) deriving from the use
of HSD products, including in the case where HSD S.p.A. has been informed beforehand of
the possibility of said damages.
The warranty will be rendered null and void if the buyer fails to inform HSD S.p.A. in writing and in
detail, the nature of any conformity defects encountered in the product within 15 days of the
identification of said defect. In addition, warranty is voided if the customer does not allow the seller
to carry out any inspection required or if, the seller having made the request to return the defective
piece, the purchaser fails to return it within two weeks of the request.
Dimensional drawings and photographs are provided for illustrative purposes only as a reference
for easier understanding.
In the pursuit of a constant development and improvement policy, the company reserves the right
to modify both the functional and aesthetic characteristics, to make changes to the design of any
functional part or accessory, or to discontinue the production and supply, without committing itself
to give notice to anyone and without incurring any obligation. In addition, HSD S.p.A. reserves the
right to make any structural or functional modifications to the product, or to modify the supply of
spare parts and accessories, without prior notification and without any other obligations.
If any seals on the product are broken or tampered with, the warranty will be annulled.